
Series 642
605593EC Edition 2017-11-24 3/
Contents
1
Description of product........................................................................5
1.1
Identification of product ...................................................................................................5
1.2
Use of product.................................................................................................................5
1.3
Used abbreviations..........................................................................................................5
1.4
Related documents..........................................................................................................5
1.5
Important information.......................................................................................................5
1.6
Technical data.................................................................................................................6
1.6.1
Control and actuating unit.................................................................................6
1.6.2
Valve unit..........................................................................................................7
2
Safety ...................................................................................................8
2.1
Compulsory reading material...........................................................................................8
2.2
Danger levels ..................................................................................................................8
2.3
Personnel qualifications...................................................................................................9
2.4
Safety labels....................................................................................................................9
3
Design and Function.........................................................................10
3.1
Design...........................................................................................................................10
3.2
Function.........................................................................................................................10
3.2.1
Pressure control system overview and function..............................................11
3.2.2
Principle of a pressure control system ............................................................12
4
Installation.........................................................................................13
4.1
Unpacking .....................................................................................................................13
4.2
Installation into the system............................................................................................14
4.2.1
Installation space condition.............................................................................15
4.2.2
Connection overview.......................................................................................16
4.2.3
Installation procedure......................................................................................17
4.3
Tightening torque ..........................................................................................................18
4.3.1
Mounting of CF-F flanges................................................................................18
4.3.2
Mounting with centering rings .........................................................................18
4.3.3
Mounting with O-ring in grooves .....................................................................19
4.4
Admissible forces..........................................................................................................20
4.4.1
Requirements to sensor connection................................................................21
4.5
Electrical connection......................................................................................................21
4.5.1
Ground connection..........................................................................................22
4.5.2
Sensor supply concepts..................................................................................23
4.5.3
Power and sensor connection (+24 VDC sensors) .........................................24
4.5.4
Power (+24 VDC) and sensor connection (±15 VDC sensors) with SPS module26
4.5.5
DeviceNet® interface connection....................................................................28
4.5.6
LOGIC I/O.......................................................................................................29
4.5.7
Service port connection...................................................................................30
4.6
Initial operation..............................................................................................................31
4.6.1
Setup procedure .............................................................................................31
4.6.2
DeviceNet
®
configuration................................................................................31
4.6.3
LOGIC I/O configuration..................................................................................34
4.6.4
Valve configuration .........................................................................................35
4.6.5
Sensor configuration.......................................................................................35
4.6.6
ZERO..............................................................................................................36
4.6.7
LEARN (adaptive)...........................................................................................37
4.6.8
Pressure control configuration ........................................................................39
4.6.9
Pressure control algorithem............................................................................42
4.7
Tuning of control performance.......................................................................................46
4.7.1
Tuning of control performance with adaptive algorithm...................................47
4.7.2
Tuning of control performance with fixed PI algorithm ....................................52
4.7.3
Tuning of control performance with soft pump algorithm.................................55