vc999 07P Series User manual

Operating Manual
Art. no. 527.763
Vali d from machine no. 07891246
Vacuum Packaging Machines
07P ...
Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900
Melonenstrasse 2 Fax ++41 (0) 71 35 35 901
CH-9100 Herisau / Switzerland E-mail [email protected]

Vacuum Packaging Machines 07P ...
Hand-over declaration
IMPORTANT
The following hand-over declaration must be completed by the purchaser. The purchaser shall
return the completed hand-over declaration to us. He thereby certifies that he has gained
knowledge of the contents of the Operating Manual and that his attention has been drawn to the
safety notes for using the machine.
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Vacuum Packaging Machines 07P ...
Contents
Contents
1Introduction ......................................................................................9
1.1 General information............................................................................9
1.2 Definitions......................................................................................... 10
1.3 Protection of copyright .....................................................................10
2Safety, warranty ............................................................................. 11
2.1 General safety instructions...............................................................11
2.1.1 Use as prescribed ............................................................................ 12
2.1.1.1 Machine with an inert gas system (07PN ...) ................................... 12
2.1.2 Processing materials........................................................................13
2.1.2.1 Vacuum bags ...................................................................................13
2.1.2.2 Suitable products .............................................................................13
2.1.2.3 Inert gas (07PN ...)...........................................................................13
2.1.3 Requirements for operators .............................................................14
2.2 Explanation of the safety instructions .............................................. 14
2.3 Warranty, liability..............................................................................14
3Description of the machine ........................................................... 15
3.1 Functional principle .......................................................................... 15
3.1.1 Structure of the machine .................................................................. 15
3.2 Control panel....................................................................................16
3.3 Models..............................................................................................16
3.3.1 Ejection direction..............................................................................17
3.3.2 Interconnection................................................................................. 17
4Technical data ................................................................................18
5Packaging and transport ...............................................................20
5.1 Packaging the machine.................................................................... 20
5.2 Transportation of the machine .........................................................20
5.3 Unpacking the machine....................................................................20
6Setting up the machine..................................................................21
6.1 Criteria for the installation site..........................................................21
6.2 Foundations...................................................................................... 21
6.3 Ambient temperature........................................................................21
6.4 Safety space..................................................................................... 21
7Interface definition .........................................................................22
7.1 Electrical connection ........................................................................ 22
7.2 Pneumatic connection......................................................................22
7.3 Inert gas connection (07PN ...) ........................................................22
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Vacuum Packaging Machines 07P ...
Contents
8Installation of the machine ............................................................23
8.1 Electrical installation .........................................................................23
8.2 Pneumatics installation.....................................................................23
8.3 Inert gas installation (07PN ...) .........................................................24
8.4 Control or fill with oil .........................................................................25
8.5 Cleaning the machine.......................................................................25
9Commissioning...............................................................................26
9.1 Initial start-up ....................................................................................26
9.2 General instructions..........................................................................26
10 Operation.........................................................................................27
10.1 Requirements for operation..............................................................27
10.2 Preparation .......................................................................................27
10.3 Prepare the products for packaging .................................................27
10.4 Machine preparation.........................................................................28
10.4.1 Switching on the machine ................................................................28
10.4.2 Switch pump on ................................................................................28
10.5 Packaging.........................................................................................29
10.5.1 Start packaging cycle (single cycle) .................................................30
10.5.2 Interrupt in the packaging cycle when vacuuming ...........................30
10.5.3 Switching off the machine ................................................................30
10.6 Programming ....................................................................................31
10.6.1 Selecting the packaging programs ...................................................31
10.6.2 Set values for packaging program (program level) ..........................31
10.6.3 Vacuuming modes............................................................................31
10.6.4 Inert gas supply (07PN ...)................................................................32
10.6.5 Intermediate ventilation ....................................................................32
10.6.6 Sealing and cutting...........................................................................33
10.6.7 Sealing type......................................................................................33
10.6.8 Product height ..................................................................................33
10.6.9 Preventilation....................................................................................33
10.6.10 Transport time ..................................................................................34
10.6.11 Autostart interval...............................................................................34
10.6.12 Number of locked programs .............................................................34
10.6.13 Sequence diagram Program level ....................................................36
10.6.14 Program table ...................................................................................37
10.7 Service settings ................................................................................38
10.7.1 Raise platform ..................................................................................38
10.7.2 Close lid............................................................................................39
10.7.3 Operating data..................................................................................39
10.7.4 Key switch ........................................................................................39
10.7.5 Sequence diagram service settings .................................................40
11 Malfunctions ...................................................................................41
11.1 Faults and their remedies.................................................................41
11.1.1 Sealing current monitoring ...............................................................43
11.2 Possible operating malfunctions.......................................................44
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Contents
12 Service program............................................................................. 45
12.1 Structure of the service program......................................................45
12.1.1 Entry into the service program .........................................................46
12.2 Error diagnosis .................................................................................46
12.3 Initial settings.................................................................................... 47
12.3.1 Intermediate ventilation ....................................................................47
12.3.2 Gas flush ..........................................................................................47
12.3.3 Automatic Operation ........................................................................48
12.3.4 Mode of transport .............................................................................48
12.3.5 VVO-holding until ventilation ............................................................ 48
12.3.6 Lid closing pulse...............................................................................48
12.3.7 Sealing bar pressing time.................................................................48
12.3.8 Cooling time .....................................................................................49
12.3.9 Raise sealing bar time......................................................................49
12.3.10 Pneumatic oiler impulse time ...........................................................49
12.3.11 Pneumatic oiler cycle interval...........................................................49
12.3.12 Water separation after no. of cycles.................................................49
12.3.13 Tolerance conveyor levelling............................................................50
12.4 Test programs ..................................................................................51
12.4.1 Check procedure: vacuum calibration.............................................. 51
12.4.2 Check: chamber / pressure below.................................................... 52
12.4.3 Check procedure: platform adjustment ............................................ 53
12.4.4 Check procedure: sealing bar temperature......................................53
12.4.4.1 Calibration of the sealing time adjustment .......................................54
12.4.5 Check of EPROM.............................................................................54
12.4.6 Sequence service program ..............................................................55
13 Maintenance....................................................................................56
13.1 Checks .............................................................................................56
13.1.1 Checking vacuum chamber lid ......................................................... 56
13.1.2 Checking the lid seal ........................................................................ 56
13.1.3 Checking platform ............................................................................57
13.1.4 Checking compressed air service unit .............................................57
13.2 Cleaning ...........................................................................................58
13.2.1 Detergent.......................................................................................... 58
13.2.2 Cleaning interval ..............................................................................58
13.3 Maintenance work ............................................................................ 59
13.3.1 Displayed servicing works................................................................ 59
13.3.2 Service sealing bar and sealing pad ................................................59
13.3.3 Maintenance vacuum pumps ...........................................................61
13.3.3.1 Rotary slide vacuum pump...............................................................61
13.3.3.2 Roots vacuum pump (07P... / 220W500)......................................... 63
13.3.4 Replace fuses................................................................................... 64
13.3.5 Replace the electronics board..........................................................64
14 Repairs ............................................................................................65
15 Spare parts......................................................................................65
15.1 Ordering spare parts ........................................................................65
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Contents
16 Disposal...........................................................................................66
17 Pneumatics diagram ......................................................................67
18 Circuit diagrams .............................................................................68
19 Sequence diagram..........................................................................72
20 Index ................................................................................................73
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Introduction
1 Introduction
1.1 General information
• This product manual must be read, understood and complied with fully by the operators who are
responsible for the vacuum packaging machine.
• All the technical documentation should be kept beside the vacuum packaging machine (called the
machine below) at all times.
• We recommend that you read the Operating Manual carefully before putting the machine into
operation as we will not accept liability for any injuries, damage or operational problems resulting
from failure to comply with this Operating Manual.
• It is essential that you familiarise yourself with this Operating Manual in order to avoid operating
errors and to ensure that the system operates without any problems. Therefore, it is very important
that the relevant personnel read this Operating Manual.
• This machine has been built according to the state of the art and carries on Inauen Maschinen AG’s
long tradition of Swiss high-quality workmanship, productivity and reliability. In particular, the
machine complies with the Machinery Directive 98/37/EC and subsequent amendments to that.
• However, if any problems do occur, please contact our Customer Service Department who will be
only too happy to help.
• The diagrams and data contained in this Operating Manual are subject to modifications if these are
required in order to improve the machine.
• Dimensions and designs are subject to changes.
Customer Service Department, Switzerland
The manufacturer’s address is shown on the machine’s rating plate. Always quote the machine type and
serial number, which are also shown on the rating plate. The rating plate is located on the back of the
machine.
Manufacturer: Inauen Maschinen AG
Address: Melonenstrasse 2
CH-9100 Herisau
Tel: ++41 (0)71 35 35 900
Fax: ++41 (0)71 35 35 901
E-mail : [email protected]
Website : www.vc999.biz
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Vacuum Packaging Machines 07P ...
Introduction
1.2 Definitions
The following terms are used in this Operating Manual to describe the people who work with or on the
machine:
Owner
Owners are firms which have entered into a contract with the manufacturer or its agent. Owners are
legally entitled to sign contracts. They purchase the vacuum packaging machine and ensure that it is
used as directed.
Operator, operating personnel
The operating personnel or operator are instructed or authorised by the owner to operate the machine
and are trained how to do this. They must have read and understood the Operating and Maintenance
Manual.
Technician, technical personnel
The technical personnel or technician are instructed by the owner to perform assembly, installation,
maintenance, repair work or trouble shooting. They must have read and understood the Operating and
Maintenance Manual.
1.3 Protection of copyright
This Operating Manual must be treated as confidential. All the data and information contained in this
Operating Manual are protected by the Copyright Act. Breaches of copyright are punishable by law and
will result in fines.
This Manual contains information which is protected by copyright. It may not be duplicated, copied,
transferred onto microfilm or disclosed to any third parties without the permission of Inauen Maschinen
AG, in whole or in part. Breaches of copyright will result in fines.
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