vc999 07P Series User manual

Operating Manual
Art. no. 527.763
Vali d from machine no. 07891246
Vacuum Packaging Machines
07P ...
Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900
Melonenstrasse 2 Fax ++41 (0) 71 35 35 901
CH-9100 Herisau / Switzerland E-mail [email protected]

Vacuum Packaging Machines 07P ...
Hand-over declaration
IMPORTANT
The following hand-over declaration must be completed by the purchaser. The purchaser shall
return the completed hand-over declaration to us. He thereby certifies that he has gained
knowledge of the contents of the Operating Manual and that his attention has been drawn to the
safety notes for using the machine.
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Vacuum Packaging Machines 07P ...
Contents
Contents
1Introduction ......................................................................................9
1.1 General information............................................................................9
1.2 Definitions......................................................................................... 10
1.3 Protection of copyright .....................................................................10
2Safety, warranty ............................................................................. 11
2.1 General safety instructions...............................................................11
2.1.1 Use as prescribed ............................................................................ 12
2.1.1.1 Machine with an inert gas system (07PN ...) ................................... 12
2.1.2 Processing materials........................................................................13
2.1.2.1 Vacuum bags ...................................................................................13
2.1.2.2 Suitable products .............................................................................13
2.1.2.3 Inert gas (07PN ...)...........................................................................13
2.1.3 Requirements for operators .............................................................14
2.2 Explanation of the safety instructions .............................................. 14
2.3 Warranty, liability..............................................................................14
3Description of the machine ........................................................... 15
3.1 Functional principle .......................................................................... 15
3.1.1 Structure of the machine .................................................................. 15
3.2 Control panel....................................................................................16
3.3 Models..............................................................................................16
3.3.1 Ejection direction..............................................................................17
3.3.2 Interconnection................................................................................. 17
4Technical data ................................................................................18
5Packaging and transport ...............................................................20
5.1 Packaging the machine.................................................................... 20
5.2 Transportation of the machine .........................................................20
5.3 Unpacking the machine....................................................................20
6Setting up the machine..................................................................21
6.1 Criteria for the installation site..........................................................21
6.2 Foundations...................................................................................... 21
6.3 Ambient temperature........................................................................21
6.4 Safety space..................................................................................... 21
7Interface definition .........................................................................22
7.1 Electrical connection ........................................................................ 22
7.2 Pneumatic connection......................................................................22
7.3 Inert gas connection (07PN ...) ........................................................22
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Vacuum Packaging Machines 07P ...
Contents
8Installation of the machine ............................................................23
8.1 Electrical installation .........................................................................23
8.2 Pneumatics installation.....................................................................23
8.3 Inert gas installation (07PN ...) .........................................................24
8.4 Control or fill with oil .........................................................................25
8.5 Cleaning the machine.......................................................................25
9Commissioning...............................................................................26
9.1 Initial start-up ....................................................................................26
9.2 General instructions..........................................................................26
10 Operation.........................................................................................27
10.1 Requirements for operation..............................................................27
10.2 Preparation .......................................................................................27
10.3 Prepare the products for packaging .................................................27
10.4 Machine preparation.........................................................................28
10.4.1 Switching on the machine ................................................................28
10.4.2 Switch pump on ................................................................................28
10.5 Packaging.........................................................................................29
10.5.1 Start packaging cycle (single cycle) .................................................30
10.5.2 Interrupt in the packaging cycle when vacuuming ...........................30
10.5.3 Switching off the machine ................................................................30
10.6 Programming ....................................................................................31
10.6.1 Selecting the packaging programs ...................................................31
10.6.2 Set values for packaging program (program level) ..........................31
10.6.3 Vacuuming modes............................................................................31
10.6.4 Inert gas supply (07PN ...)................................................................32
10.6.5 Intermediate ventilation ....................................................................32
10.6.6 Sealing and cutting...........................................................................33
10.6.7 Sealing type......................................................................................33
10.6.8 Product height ..................................................................................33
10.6.9 Preventilation....................................................................................33
10.6.10 Transport time ..................................................................................34
10.6.11 Autostart interval...............................................................................34
10.6.12 Number of locked programs .............................................................34
10.6.13 Sequence diagram Program level ....................................................36
10.6.14 Program table ...................................................................................37
10.7 Service settings ................................................................................38
10.7.1 Raise platform ..................................................................................38
10.7.2 Close lid............................................................................................39
10.7.3 Operating data..................................................................................39
10.7.4 Key switch ........................................................................................39
10.7.5 Sequence diagram service settings .................................................40
11 Malfunctions ...................................................................................41
11.1 Faults and their remedies.................................................................41
11.1.1 Sealing current monitoring ...............................................................43
11.2 Possible operating malfunctions.......................................................44
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Contents
12 Service program............................................................................. 45
12.1 Structure of the service program......................................................45
12.1.1 Entry into the service program .........................................................46
12.2 Error diagnosis .................................................................................46
12.3 Initial settings.................................................................................... 47
12.3.1 Intermediate ventilation ....................................................................47
12.3.2 Gas flush ..........................................................................................47
12.3.3 Automatic Operation ........................................................................48
12.3.4 Mode of transport .............................................................................48
12.3.5 VVO-holding until ventilation ............................................................ 48
12.3.6 Lid closing pulse...............................................................................48
12.3.7 Sealing bar pressing time.................................................................48
12.3.8 Cooling time .....................................................................................49
12.3.9 Raise sealing bar time......................................................................49
12.3.10 Pneumatic oiler impulse time ...........................................................49
12.3.11 Pneumatic oiler cycle interval...........................................................49
12.3.12 Water separation after no. of cycles.................................................49
12.3.13 Tolerance conveyor levelling............................................................50
12.4 Test programs ..................................................................................51
12.4.1 Check procedure: vacuum calibration.............................................. 51
12.4.2 Check: chamber / pressure below.................................................... 52
12.4.3 Check procedure: platform adjustment ............................................ 53
12.4.4 Check procedure: sealing bar temperature......................................53
12.4.4.1 Calibration of the sealing time adjustment .......................................54
12.4.5 Check of EPROM.............................................................................54
12.4.6 Sequence service program ..............................................................55
13 Maintenance....................................................................................56
13.1 Checks .............................................................................................56
13.1.1 Checking vacuum chamber lid ......................................................... 56
13.1.2 Checking the lid seal ........................................................................ 56
13.1.3 Checking platform ............................................................................57
13.1.4 Checking compressed air service unit .............................................57
13.2 Cleaning ...........................................................................................58
13.2.1 Detergent.......................................................................................... 58
13.2.2 Cleaning interval ..............................................................................58
13.3 Maintenance work ............................................................................ 59
13.3.1 Displayed servicing works................................................................ 59
13.3.2 Service sealing bar and sealing pad ................................................59
13.3.3 Maintenance vacuum pumps ...........................................................61
13.3.3.1 Rotary slide vacuum pump...............................................................61
13.3.3.2 Roots vacuum pump (07P... / 220W500)......................................... 63
13.3.4 Replace fuses................................................................................... 64
13.3.5 Replace the electronics board..........................................................64
14 Repairs ............................................................................................65
15 Spare parts......................................................................................65
15.1 Ordering spare parts ........................................................................65
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Contents
16 Disposal...........................................................................................66
17 Pneumatics diagram ......................................................................67
18 Circuit diagrams .............................................................................68
19 Sequence diagram..........................................................................72
20 Index ................................................................................................73
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Vacuum Packaging Machines 07P ...
Introduction
1 Introduction
1.1 General information
• This product manual must be read, understood and complied with fully by the operators who are
responsible for the vacuum packaging machine.
• All the technical documentation should be kept beside the vacuum packaging machine (called the
machine below) at all times.
• We recommend that you read the Operating Manual carefully before putting the machine into
operation as we will not accept liability for any injuries, damage or operational problems resulting
from failure to comply with this Operating Manual.
• It is essential that you familiarise yourself with this Operating Manual in order to avoid operating
errors and to ensure that the system operates without any problems. Therefore, it is very important
that the relevant personnel read this Operating Manual.
• This machine has been built according to the state of the art and carries on Inauen Maschinen AG’s
long tradition of Swiss high-quality workmanship, productivity and reliability. In particular, the
machine complies with the Machinery Directive 98/37/EC and subsequent amendments to that.
• However, if any problems do occur, please contact our Customer Service Department who will be
only too happy to help.
• The diagrams and data contained in this Operating Manual are subject to modifications if these are
required in order to improve the machine.
• Dimensions and designs are subject to changes.
Customer Service Department, Switzerland
The manufacturer’s address is shown on the machine’s rating plate. Always quote the machine type and
serial number, which are also shown on the rating plate. The rating plate is located on the back of the
machine.
Manufacturer: Inauen Maschinen AG
Address: Melonenstrasse 2
CH-9100 Herisau
Tel: ++41 (0)71 35 35 900
Fax: ++41 (0)71 35 35 901
E-mail : [email protected]
Website : www.vc999.biz
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Vacuum Packaging Machines 07P ...
Introduction
1.2 Definitions
The following terms are used in this Operating Manual to describe the people who work with or on the
machine:
Owner
Owners are firms which have entered into a contract with the manufacturer or its agent. Owners are
legally entitled to sign contracts. They purchase the vacuum packaging machine and ensure that it is
used as directed.
Operator, operating personnel
The operating personnel or operator are instructed or authorised by the owner to operate the machine
and are trained how to do this. They must have read and understood the Operating and Maintenance
Manual.
Technician, technical personnel
The technical personnel or technician are instructed by the owner to perform assembly, installation,
maintenance, repair work or trouble shooting. They must have read and understood the Operating and
Maintenance Manual.
1.3 Protection of copyright
This Operating Manual must be treated as confidential. All the data and information contained in this
Operating Manual are protected by the Copyright Act. Breaches of copyright are punishable by law and
will result in fines.
This Manual contains information which is protected by copyright. It may not be duplicated, copied,
transferred onto microfilm or disclosed to any third parties without the permission of Inauen Maschinen
AG, in whole or in part. Breaches of copyright will result in fines.
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Vacuum Packaging Machines 07P ...
Safety, warranty
2 Safety, warranty
2.1 General safety instructions
Pay particular attention to the following instructions:
• Anyone in the owner’s factory who is involved in the installation, commissioning, operation and
servicing (inspection, maintenance, repairs) of the machine must have read and understood the
complete Operating and Maintenance Manual, in particular Chapter 2 "Safety, warranty".
• This machine has been manufactured and assembled according to the state of the art and is safe to
operate. We attach particular importance to the safety of the users and to arranging the controls
ergonomically.
• In order to guarantee the safety of the operator, we have taken care to ensure that the purchased
parts of the machine also comply with the Machinery Directive 98/37/EC. The vacuum pump comes
with a certificate. The declaration of conformity of the manufacturer of the vacuum pump is available
from the machine manufacturer.
• Our Quality Assurance Department (QS) performs continuous tests on individual parts and on the
complete machine.
• All safety and protective equipment is included in this safety concept which is geared towards
protecting everybody employed to work on or with this machine against dangers.
IMPORTANT
o modifications may be made which change or prevent the functioning and action of the safety
and protective equipment. The manufacturer refuses to accept liability in those cases!
• The machine should only be operated if all the safety and protective equipment is in place and
working correctly.
IMPORTANT
Always follow the switch-off procedures outlined in the Operating Manual during all installation,
commissioning, operation, resetting, adjustment and maintenance work.
• No process should be carried out which reduces the safety of the machine.
• The operator has to immediately report any changes to the machine which lessen safety standards.
• The operator should only operate the machine if it is in perfect working order.
• The user has to give appropriate instructions and perform checks to ensure that the area around the
machine is kept tidy and well organised.
IMPORTANT
The machine MUST be switched off before installation, service and repair work is carried out on
it. Before this work gets under way, switch off the main switch and put on a padlock to prevent
the machine being switched on inadvertently. Keep the key out of the reach of other people!
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Vacuum Packaging Machines 07P ...
Safety, warranty
IMPORTANT
Before working on any pneumatic components, remove the pressure from the relevant supply
line!
• When the servicing is complete, check that all the safety equipment is in place and working properly
before switching the machine back on.
• Following electrical installation or servicing, test the safety measures (e.g. earthing resistance).
• The machine must be operated in compliance with local safety and accident prevention regulations.
• This Operating Manual represents part of the machine. It must be replaced immediately if it is
damaged or lost. For another copy, contact our Customer Service Department or an official customer
service centre.
2.1.1 Use as prescribed
The vacuum packaging machine 07P ... is designed for vacuum packing of goods in solid and liquid
form, mainly from the foodstuffs field such as meats, sausages, etc in sealable vacuum bags. It can also
be used for goods in the non-food sector (medical appliances, electrical and mechanical components.
IMPORTANT
All of these machines can be dangerous if they are not used properly or as directed. In order to
ensure that the machines are used as prescribed, it is also important to comply with the
installation, operation and service conditions specified by the manufacturer.
2.1.1.1 Machine with an inert gas system (07PN ...)
The machine is used for the products described above.
Advantages of applying inert gas
• This enables products which are sensitive to pressure to be packed without any risk of damage.
• The products keep longer and maintain their natural colours.
DANGER
In line with international regulations, high-pressure gases may only be fed via a reducer valve!
DANGER
If you used nitrogen and/or carbon dioxide, it is imperative that the room is well ventilated!
Refer to the sub-section on “Inert gas” in the next section, “Processing materials”, for further important
information on the types of inert gas which may be used.
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Vacuum Packaging Machines 07P ...
Safety, warranty
2.1.2 Processing materials
2.1.2.1 Vacuum bags
The vacuum bags have to be suitable and permitted for sealing under pressure and heat. They must
also conform to hygiene regulations in terms of the handling and packaging of foodstuffs. Obtain a
certificate of suitability from the manufacturer. The vacuum bags also have to display the following
properties:
• resistance to refrigeration
• resistance to heat
• strength
The machine owner is responsible for ensuring that the vacuum bags used are suitable for heat sealing
and do not pose any potential dangers, such as fire hazards or the emission of toxic substances.
2.1.2.2 Suitable products
The products which are suitable for vacuum processing are those which neither explode nor emit toxic
gases during this process or which are not damaged as a result of the effect of the vacuum.
IMPORTANT
The products being packaged should not have any sharp parts which may penetrate the
packaging over time, thus damaging the hermetic seal of the packaging.
If you are in any doubt, check the suitability of the products using spare samples or contact the
manufacturer of the machine for advice.
DANGER
Generating vacuums kills living creatures! Do not vacuum pack anything which is alive and
ensure that no living creatures are vacuum packed by unauthorised personnel or children!
DANGER
Inflammable, potentially explosive substances and pressurised gas cylinders may not be
packaged because they may endanger the health and well-being of the operator!
2.1.2.3 Inert gas (07PN ...)
The machines with the inert gas system are intended to use the following inert gases:
• nitrogen (N2)
• carbon dioxide (CO2)
• any mix of these two gases
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DANGER
In the introduced gas mix, the ratio of oxygen (O2) should not exceed 20%.
A different gas may only be used with the prior consent of the manufacturer of the machine.
Especially explosive gases or a gas which may be harmful to the operator if inhaled are
prohibited.

Vacuum Packaging Machines 07P ...
Safety, warranty
2.1.3 Requirements for operators
The machine should only be operated, maintained and repaired by authorised personnel who have
received training and instructions on how the machine works. The owner has to point out potential
dangers to the personnel.
The owner has to clearly delegate responsibility for installation, operation and maintenance in order to
ensure that there is no uncertainty about responsibility with regard to safety. The operator must also
ensure that no unauthorised personnel work on the machine.
2.2 Explanation of the safety instructions
All the safety instructions in this operating manual provide the operator with an early warning of possible
dangers, possible damage to the machine and peripheral equipment and of flawed, productive work.
Any sections which are of particular importance to the operator are marked by a warning symbol. The
operator must read and comply with this information.
Meanings:
IMPORTANT
Important information for the operator to help him operate the machine correctly and efficiently.
CAUTION
Danger or unsafe action which may only result in minor injuries, but which can result in
considerable damage to equipment, property or the environment.
DANGER
Danger or unsafe action which may result in serious or fatal injuries to the operator or other
people.
2.3 Warranty, liability
The warranty is limited to the replacement of faulty materials. More far-reaching claims may not be
made.
The machine must be operated in the intended manner, as described in this Operating Manual. It should
not be used for any other purposes. The customer is not allowed to carry out any modifications or
changes. In these cases, Inauen Maschinen AG will refuse to accept any liability.
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Vacuum Packaging Machines 07P ...
Description of the machine
3 Description of the machine
3.1 Functional principle
The filled vacuum bag is laid with the opening flat over the sealing pad (or over the sealing beam for
07P+G). The sealing of the vacuum bag is carried out in the vacuum chamber by means of sealing the
bag opening under vacuum or in an atmosphere enriched with an inert gas. After reaching the desired
degree of vacuum (program-dependent), the vacuum bag is sealed and the bag projection is cut off. By
ventilating the vacuum chamber the vacuum bag seals itself around the inserted product.
After opening the vacuum chamber, the packed product is transported from the machine by the lifting of
the platform.
3.1.1 Structure of the machine
The machine stands on 4 height-adjustable feet and is designed to be integrated into a vacuum
packaging line.
Components
1
2
3
4
5
6
7
8
9
10
11
Vacuum chamber lid with hand safety-guard
Machine foot, height-adjustable
Platform with roller track
Extension for second vacuum pump,
removable lid
Rating plate
Bag insertion frame
Upper sealing bars
Sealing pads
Lower sealing bars (07P+G)
Operator console
Front lid
Fig. 3/1
12
13
14
15
16
17
18
19
20
21
Electrical switchbox
Main switch
Pneumatic service unit (access through
separate removable cover)
Overload relays, vacuum pumps
Fine-wire fuse 2AT
Fine-wire fuse 16AT
Mains automatic circuit breaker
VCP-Basic module
VCP-Extension module
Inert gas nozzles (07PN ...) Fig. 3/2
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Vacuum Packaging Machines 07P ...
Description of the machine
3.2 Control panel
The operator console contains the operating buttons and the display. Set values and program numbers
can be read off from the display.
Fig. 3/3
25 Display
26 Button HELP = Help + Works settings
27 Button UP
28 Button PROGRAM
29 Button CONTINUE
30 Button START (Single cycle)
31 Button Control LED
32 Button PUMP ON
33 Button DOWN
34 Button SERVICE SETTINGS
35 Button STOP
36 Button START (Automatic operation)
37 Button PUMP OFF
Standard equipment
See section 4 "Technical data".
3.3 Models
The vacuum packaging machine 07P ... is available in the following models:
Basic designation Extension Explanation
Without vacuum pump
220 With rotary slide vacuum pump 220m3/h
220W500 With rotary slide vacuum pump 220m3/h and additional roots
vacuum pump 500m3/h
F With flat vacuum chamber lid
H With domed vacuum chamber lid
N Equipped with inert gas insert
S With bag pulling frame
NB With bag holder frame (for inert gas insert)
+G With counterseal (+3G = 3-sided counter sealing)
15° Platform with roller track – ejection angle 15°
07P ...
20° Platform with roller track – ejection angle 20°
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Vacuum Packaging Machines 07P ...
Description of the machine
3.3.1 Ejection direction
The machine is available with the ejection direction either to the right or to the left. The machine can
also be retrofitted. Contact the VC999 Customer Service Department for this purpose.
3.3.2 Interconnection
If two vacuum packaging machines type 07P ... are to be used, it is possible to interconnect them. Here
two vacuum pumps usually create a common vacuum alternately in the machines.
In this way the cycle time can be shortened or fewer vacuum pumps can be used making the work more
economical. It must be noted that when interconnecting it is not possible to create a vacuum on both
machines at the same time. In order to achieve the optimum working conditions, one machine should be
provided with product while the other machine creates the vacuum. Thus, two machines can be served
optimally with one operator.
Please contact the VC999 customer service department if two machines are to be interconnected.
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Vacuum Packaging Machines 07P ...
Technical data
4 Technical data
Electrical connection data (Model to EN 60204-1)
40 AT 7,5/10/11,5 kW 40 AT230V/3/50 Hz: 7,5/10/11,5 kW 208V/3/60 Hz:
7,5/10 kW 25 AT 7,5/10/11,5 kW 25 AT400V/3/50 Hz:
11,5 kW 40 AT
440V/3/60 Hz:
Vacuum pumps Type of pump
Vacuum range ca.
Vacuum time to 2 mbar ca.
mbar
sec
220
1
15
220+W500
0,5
10
Pneumatic connection
Pneumatic consumption
6 – 8 bar
Standard litre per working cycle (NL) 35
Dimensions
(usable internal
dimensions)
Chamber width 950 mm
Chamber height 180/250 mm
Chamber depth 450 mm
Sealing bars 3 pcs.
Length of sealing bars 1 x 950 mm
2 x 450 mm
External dimension see Fig. 4/1
Weight Without accessories ca. (2 Pumps) 710 kg
(1 Pump) 610 kg
Standard equipment Built-in vacuum pump(s)
Vacuum measurements to set value
Vacuum measurements to evaporation point
Gentle ventilation to set value
Intermediate ventilation
Therm. trimming of the bag projection
30 Lockable, freely selectable programs
Automatic error display
Pneumatic connection
Temperature monitoring of sealing bar
Sealing current monitoring
Processor controlled automatic packaging procedure
Options Supply track
Bag filling equipment
Continuous sound level To DIN 45635: processing / working place 1 ca. 70 dB(A)
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Vacuum Packaging Machines 07P ...
Technical data
Dimensioned drawing
Fig. 4/1
Legend
1 Vacuum packaging machine 07P ...
2 Extension for an additional roots vacuum pump (Option)
3 Working space for operator
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Vacuum Packaging Machines 07P ...
Packaging and transport
5 Packaging and transport
5.1 Packaging the machine
The machine must be carefully packaged in order to transport it safely. The machine manufacturer
recommends you to transport it in the type of packaging which is used to transport it from the factory.
5.2 Transportation of the machine
IMPORTANT
Always transport the machine in a horizontal position! The vacuum pump may be damaged if
the machine is tilted!
5.3 Unpacking the machine
IMPORTANT
Always leave the machine in a horizontal position!
The procedure for unpacking the machine is as follows:
1. Bring the packed machine as close as possible to the installation site. For more information on this,
read the sub-section “Choice of place” in the next section, “Setting up the machine”.
2. Remove the packaging and check that the entire consignment is complete, cross-checking with the
delivery papers. Also check for any signs of damage in transport.
3. If the machine is damaged in transit, contact the forwarding agent and the machine supplier
immediately. The address and contact numbers of the machine manufacturer are contained in the
“Introduction”.
IMPORTANT
If the machine is damaged, hold onto all the packaging materials and await further instructions!
4. Set up the machine at its installation site.
As the box and pallet have been designed to fit the machine, we would recommend you to store them in
a dry place in case the machine has to be transported again at a later date.
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