Veeder-Root Overfill Alarm User manual

Manual No: 576013-589 ● Revision: D
Installation Guide
Overfill Alarm
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Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
DAMAGE CLAIMS / LOST EQUIPMENT
Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
VEEDER-ROOT’S PREFERRED CARRIER
1. Contact VR Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing or received
damaged.
2. Fax signed Bill of Lading (BOL) to VR Customer Service at 800-234-5350.
3. VR will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, VR will allow a Return to Stock without a restocking fee.
4. VR will NOT be responsible for any compensation when a customer chooses their own carrier.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy" and "Parts
Return" pages in the "Policies and Literature" section of the Veeder-Root North American Environmental Products price list.
©Veeder-Root 2007. All rights reserved.
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Table of Contents
iii
Introduction
Compatible Consoles ........................................................................................................1
Related Manuals ...............................................................................................................1
Contractor Certification Requirements ..............................................................................1
Safety Symbols .................................................................................................................2
Safety Warnings ...............................................................................................................2
Mounting Instructions
Overfill Alarm and Acknowledgement Switch Dimensions ................................................3
Mounting Instructions ........................................................................................................4
Overfill Alarm ............................................................................................................4
Acknowledgement Switch.........................................................................................4
Wiring Instructions
Wiring Overfill Alarm with Acknowledgement Switch ........................................................5
Wiring Overfill Alarm without Acknowledgement Switch ...................................................6
Setup and Test
Setting Overfill Alarm Horn Delay Time ............................................................................7
Testing the Overfill Alarm with the Acknowledgement Switch ..........................................7
Setting the Overfill Alarm Horn’s Volume Level ................................................................7
Testing the Overfill Alarm with the Console ......................................................................7
Overfill Alarm W/O Acknowledgement Switch..........................................................7
Overfill Alarm with Acknowledgement Switch...........................................................7
Figures
Figure 1. Overflow Alarm mounting dimensions .......................................................3
Figure 2. Acknowledgement Switch mounting dimensions ......................................4
Figure 3. Overfill Alarm/Acknowledgement Switch wiring connections ....................5
Figure 4. Overfill Alarm only wiring connections .......................................................6
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1
Introduction
This manual contains installation procedures for the Veeder-Root Overfill Alarm and Acknowledgement (Ack) Switch.
The Overfill Alarm unit contains:
• Red flashing light
• Alarm horn
The Acknowledgement Switch unit contains:
• ACKNOWLEGED light
• RESET push button
• TEST push button
Compatible Consoles
• TLS-3XX/4XX Series
• TLS-IB
• TLS-50
• TLS-HLD
• TLS2
Related Manuals
Depending on your installed console, you should reference the appropriate manuals below, to connect/setup the Overfill
Alarm:
576013-879 TLS-3XX Series Site Prep Manual 576013-623 TLS-3XX Series Setup manual
577013-608 TLS-50 Site Prep manual 577013-609 TLS-50 Setup manual
577013-756 TLS2 Site Prep manual 577013-757 TLS2 Setup manual
577013-719 TLS-IB Site Prep manual 577013-785 TLS-HLD Setup manual
577013-784 TLS-HLD Site Prep manua 577013-879 TLS-4XX Site Prep Manual
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Level 1 Contractors holding valid Level 1 Certification are approved to perform wiring and conduit routing,
equipment mounting, probe and sensor installation, tank and line preparation, and line leak detector
installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to perform installation checkout,
startup, programming and operations training, troubleshooting and servicing for all Veeder-Root Tank
Monitoring Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected Distributors.
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Overfill Alarm/Ack Switch Installation Guide Safety Symbols
2
Safety Symbols
The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions.
Safety Warnings
EXPLOSIVE
Fuels and their vapors are extremely
explosive if ignited.
ELECTRICITY
High voltage exists in, and is supplied to,
the device. A potential shock hazard
exists.
TURN POWER OFF
Live power to a device creates a
potential shock hazard. Turn Off
power to the device and associated
accessories when servicing the unit.
READ ALL RELATED MANUALS
Knowledge of all related procedures
before you begin work is important. Read
and understand all manuals thoroughly. If
you do not understand a procedure, ask
someone who does.
WARNING
This product is to be installed in systems operating near locations
where highly combustible fuels or vapors may be present.
Fire or explosion resulting in serious injury or death could result if the
Overfill Alarm and Ack switch units are installed in a volatile,
combustible or explosive (Class I, Division I and Division II)
atmosphere.
Explosion could occur if alarm wires share tank monitor or console
probe or sensor wire conduits or wiring troughs. Do not run Overfill
Alarm and Ack Switch wires with console probe and sensor wires.
1. Read and follow all instructions in this manual, including all
safety warnings.
2. Comply with all applicable codes including: the National
Electrical Code; federal, state, and local codes; and other
applicable safety codes.
3. Do not alter or modify any component or substitute components
in this kit.
OFF
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3
Mounting Instructions
Overfill Alarm and Acknowledgement Switch Dimensions
Figure 1 shows the Overflow Alarm mounting dimensions and Figure 2 shows the Acknowledgement Switch mounting
dimensions.
Figure 1. Overflow Alarm mounting dimensions
6'' (152.4 mm)
8'' (203 mm)
6'' (152.4 mm)
10.3 ''
(261.9 mm)
2 ''
(50.8 mm)
1/2 ''
conduit
connector
1.6 ''
(40.6 mm)
consoles\ovrflwalm.eps
Hinge
side
Red Flashing Light
Horn volume
adjustment screw
(1/16'' Hex Hd)
4 ''
(101 mm)
0.313'' (8 mm) dia.
4 holes
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Overfill Alarm/Ack Switch Installation Guide Mounting Instructions
4
Figure 2. Acknowledgement Switch mounting dimensions
Mounting Instructions
OVERFILL ALARM
1. Select a mounting location where the Overfill Alarm can be seen and heard clearly from the area where the fuel tanks
are filled. In addition, consider the ease of routing interconnection conduit.
2. Locate and mark mounting holes using the hole pattern in Figure 1.
3. Mount the Overfill Alarm using the four mounting tabs on the housing.
ACKNOWLEDGEMENT SWITCH
1. Select a mounting location where the Acknowledgement Switch can be easily activated by the tank truck driver. In
addition, consider the ease of routing interconnection conduit.
2. Locate and mark mounting holes using the hole pattern in Figure 2.
3. Mount the Acknowledgement Switch using the four mounting tabs on the housing.
4. Install conduit between the Acknowledgement Switch, Overfill Alarm, and TLS Console.
2'' (50.8 mm)
4.3'' (109.5 mm)
2'' (50.8 mm)
6.75"
(171.5 mm)
1.4 ''
(35.6 mm)
1/2 ''
conduit
connector
3'' (76.2 mm)
1'' (25.4 mm)
consoles\acksw.eps
Hinge
side
TEST button
(on side)
0.313'' (8 mm) dia.
4 holes
RESET
ACKNOWLEDGE
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5
Wiring Instructions
IMPORTANT! Wire used for this installation must have a temperature rating of at least 90°C. be either 14 or 16 AWG,
and be color coded. Splicing alarm power with TLS Console power will cause improper operation of the monitor.
Wiring Overfill Alarm with Acknowledgement Switch
1. Pull two wires from the switch to the Overfill Alarm.
2. Pull two wires for line and neutral from the switch to the power panel.
3. Pull one wire from the switch to the TLS Console for connection to the alarm relay.
4. Pull one wire for line from the alarm relay in the TLS Console to the power panel.
5. Turn power Off and connect wiring according to the wiring diagram in Figure 3 and Table 1.
Figure 3. Overfill Alarm/Acknowledgement Switch wiring connections
OFF
1234 56
To
p
ower
p
anel
LN
123
To Console Relay -
See Console Connection
Table in this manual
Ack Switch
(cover open)
Overfill Alarm
(cover open)
Customer supplied
junction box
Horn Time
Delay Relay
console\ovakwir.eps
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Overfill Alarm/Ack Switch Installation Guide Wiring Overfill Alarm without Acknowledgement Switch
6
Wiring Overfill Alarm without Acknowledgement Switch
1. Pull one wire for neutral from the Overfill Alarm to the power panel.
2. Pull one wire from the Overfill Alarm to the console for connection to the alarm relay.
3. Pull one wire for line from the alarm relay in the console to the power panel.
4. Turn power Off and connect wiring according to the wiring diagram in Figure 4 and Table 1.
Figure 4. Overfill Alarm only wiring connections
Table 1.- Console Connections
Input
TLS2 or
TLS-IB
Connection
TLS-50 or
TLS-HLD
Connection
TLS-300
Output Relay
Connection
TLS-350
I/O Combo
Relay
Connection
TLS-350
4 Relay Out-
put Module
Connection
TLS-4XX
Overfill Alarm
Relay Connector
Overfill Alarm without Acknowledge Switch (see Figure 4)
Overfill Alarm terminal 2 J6, 1 J5, 1 NO NO NO NO
Line (from power panel) J6, 2 J5, 2 C C C C
Overfill Alarm with Acknowledge Switch (see Figure 3)
Ack Switch terminal 1 J6, 1 J5, 1 NO NO NO NO
Ack Switch terminal 5 (line) J6, 2 J5, 2 C C C C
OFF
To power panel
LN
123
Overfill Alarm
(cover open)
console\ovwir.e
p
s
Horn Time
Delay Relay
To Console Relay -
See Console Connection
Table in this manual
Customer supplied
junction box
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7
Setup and Test
Setting Overfill Alarm Horn Delay Time
1. Loosen the four screws that secure the Overfill Alarm cover clamps to the case. Slide the clamps away from the
retaining lip on the door. Open the door.
2. Locate the Horn Time Delay Relay (see Figure 3).
3. Adjust the time the horn remains On from 0 to 60 seconds by turning the knob on the relay to the desired setting.
4. Close the door and tighten the four cover screws.
Testing the Overfill Alarm with the Acknowledgement Switch
Turn On power to the Overfill Alarm and Acknowledgement Switch. Depress and hold in the TEST Button on the right
side of the switch. The Overfill Alarm horn will sound immediately, and the Overfill Alarm’s red light will start flashing.
The horn will turn Off at the preset delay time you set above (0 -60 seconds). The red light will continue to flash until the
TEST button is released.
Setting the Overfill Alarm Horn’s Volume Level
1. Locate the adjustment set screw (1/16” Hex wrench) on the exterior of the Overfill Alarm’s horn cover (see Figure 1
on page 3).
2. Turn the adjustment screw counterclockwise to increase the dB level of the horn or clockwise to decrease its dB
level.
Testing the Overfill Alarm with the Console
1. With the Overfill Alarm and Acknowledgement Switch (if installed) connected to the console, consult the setup
instructions for your console and perform the Output Relay setup procedure to recognize the Overfill Alarm.
2. Turn power Off to the console and the Overfill Alarm. Put a jumper between the two Overfill Alarm relay
connections in the console.
OVERFILL ALARM W/O ACKNOWLEDGEMENT SWITCH
1. Reapply power. If the Overfill Alarm is wired properly, the alarm horn should sound immediately followed by the red
alarm light flashing.
2. Turn Off power to the console and to the Overfill Alarm. Remove the jumper between the Output Relay connections.
OVERFILL ALARM WITH ACKNOWLEDGEMENT SWITCH
1. Stand by the Acknowledgement Switch and have someone reapply power to the console and Overfill Alarm. If the
Overfill Alarm is wired properly, the alarm horn should sound immediately followed by the red alarm light flashing.
OFF
OFF
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Overfill Alarm/Ack Switch Installation Guide Testing the Overfill Alarm with the Console
8
2. Press the RESET button on the front of the switch. The alarm horn and red flashing light should shut off. The
ACKNOWLEDGED light on the front of the switch should be On. (Pressing the RESET button shuts Off the alarms
but does not clear the alarm. The cause of the alarm must be removed before the ACKNOWLEDGED light will turn
Off.)
3. Turn Off power to the console and to the Overfill Alarm. Remove the jumper between the console’s Output Relay
connections.
4. Reapply power to the console and to the Overfill Alarm. The ACKNOWLEDGED light should now be Off because
the cause of the alarm (in this case, the shorting jumper) has been removed.
OFF
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For technical support, sales or
other assistance, please visit:
www.veeder.com
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