Vega VEGAPULS 62 User manual

Quick setup guide
Radar sensor for continuous level
measurement of liquids
VEGAPULS 62
4 … 20 mA/HART - two-wire
Document ID: 51872

2
Contents
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
Contents
1 For your safety
1.1 Authorised personnel ....................................................................................................... 3
1.2 Appropriate use................................................................................................................ 3
1.3 Warning about incorrect use............................................................................................. 3
1.4 General safety instructions............................................................................................... 3
1.5 Safety label on the instrument .......................................................................................... 3
1.6 CE conformity................................................................................................................... 4
1.7 FulllmentofNAMURrecommendations ......................................................................... 4
1.8 FCC/IC conformity (only for USA/Canada) ....................................................................... 4
1.9 Environmental instructions ............................................................................................... 4
2 Product description
2.1 Conguration.................................................................................................................... 5
3 Mounting
3.1 Mountingpreparations-Hornantenna............................................................................. 6
3.2 Mountingpreparations-Parabolicantenna...................................................................... 6
3.3 Mountinginstructions ....................................................................................................... 7
4 Connecting to power supply
4.1 Connection procedure...................................................................................................... 9
4.2 Wiring plan, single chamber housing.............................................................................. 10
4.3 Wiring plan, double chamber housing ............................................................................ 10
5 Set up with the display and adjustment module PLICSCOM
5.1 Insert display and adjustment module............................................................................ 11
5.2 Setup steps .................................................................................................................... 12
5.3 Menuschematic............................................................................................................. 14
6 Supplement
6.1 Technical data ................................................................................................................ 16
Information:
This quick setup guide enables quick setup and commissioning of
your instrument.
Youcanndsupplementaryinformationinthecorresponding,more
detailedOperatingInstructionsManualaswellastheSafetyManual
thatcomeswithinstrumentswithSILqualication.Thesemanualsare
available in the download area of "www.vega.com".
Operating instructions VEGAPULS 62 - 4 … 20 mA/HART - two-
wire: Document-ID 28435
Editing status of the quick setup guide: 2016-06-16

3
1 For your safety
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
1 For your safety
1.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
1.2 Appropriate use
VEGAPULS 62 is a sensor for continuous level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.
1.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specichazards,e.g.vesseloverllordamagetosystem
components through incorrect mounting or adjustment.
1.4 General safety instructions
This is a high-tech instrument requiring the strict observance of stand-
ard regulations and guidelines.The user must take note of the safety
instructionsinthisoperatinginstructionsmanual,thecountry-specic
installation standards as well as all prevailing safety regulations and
accident prevention rules.
Depending on the model, the emitting frequencies of all radar sensors
are either in the C or K band range.The low transmitting power lies far
below the internationally permitted limit values. When the instrument
is used correctly, it presents no danger to human health. It may be
operated without restriction outside of closed metallic vessels.
Theinstrumentmustonlybeoperatedinatechnicallyawlessand
reliable condition.The operator is responsible for trouble-free opera-
tion of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
1.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.

4
1 For your safety
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
1.6 CE conformity
ThedevicefullsthelegalrequirementsoftheapplicableECguide-
lines.ByaxingtheCEmarking,weconrmsuccessfultestingofthe
product.
YoucanndtheCECerticateofConformityinthedownloadsection
of our homepage.
1.7 FulllmentofNAMURrecommendations
NAMURistheautomationtechnologyuserassociationintheprocess
industryinGermany.ThepublishedNAMURrecommendationsare
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for malfunction information from measuring
transducers
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
For further information see www.namur.de.
1.8 FCC/IC conformity (only for USA/Canada)
The instrument with all antenna versions is FCC/IC approved.
Modicationsnotexpresslyapprovedbythemanufacturerwillleadto
expiryoftheoperatinglicenceaccordingtoFCC/IC.
VEGAPULS 62 is in conformity with part 15 of the FCC directives and
fulllstheRSS-210regulations.Notethecorrespondingregulations
for operation:
• This device may not cause interference, and
• The device must be resistant to interference signals, including
such that may cause undesired operating states of the device
According to chapter "Dimensions" of this operating instructions
manual, the instrument is designed for operation with an antenna with
amax.amplicationof33dB.Theinstrumentmustnotbeoperated
withantennasnotlistedthereinorthosehavinganamplicationof
morethan33dB.Therequiredantennaimpedanceis50Ω.
1.9 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"

5
2 Product description
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
2 Product description
2.1 Conguration
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
• Instrument type
• Article and serial number device
• Article number, documentation
• Technical data: Approvals, process seal/process temperature,
signal output, voltage supply, protection, protection class
• Datamatrixcodeforsmartphoneapp
• SILidentication(withSILratingexworks)
With the serial number, you can access the delivery data of the instru-
ment via www.vega.com, "VEGA Tools" and "Instrument search".You
canndtheserialnumberontheinsideoftheinstrumentaswellas
on the type label on the outside.
Alternatively, you can access the data via your smartphone:
• Download the smartphone app "VEGA Tools" from the "Apple App
Store" or the "Google Play Store"
• ScantheDataMatrixcodeonthetypelabeloftheinstrumentor
• Enter the serial number manually in the app
This operating instructions manual applies to the following instrument
versions:
• Hardware version < 2.0.0
• Softwareversion≤3.8
Type label
Serial number
Scope of this operating
instructions manual

6
3Mounting
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
3 Mounting
3.1 Mounting preparations - Horn antenna
VEGAPULS 62 is also available in versions where the antenna has a
biggerdiameterthantheprocesstting(thread,ange).Theantenna
mustthereforebedisconnectedfromtheprocessttingbeforemount-
ing. Proceed as follows:
1. Loosenthehexagonsocketscrews(3)ontheantennasocket
withanAllenwrench(size3)
2. Remove the antenna (4)
Note:
The plastic cone may not be pulled out of the antenna socket.
3. Insert the antenna from below into the vessel socket and secure it
againstfallingo
4. Retightentheantennawithhexagonscrewstotheantenna
socket;torquemax.10Nm(7.5lbfft)
Note:
TheVEGAPULS62withrinsingairconnectionorantennaexten-
sion is provided with a notch on the antenna socket.This notch must
correspondtothemarkingonthehexagonoftheprocesstting(the
markingspeciesthepositionofthepolarisationoftheradarsignal).
4
3
5
1
2
Fig. 1: Dismounting of the horn antenna
1 Marking
2 Notch
3 Hexagon screws on the antenna socket
4 Antenna
3.2 Mounting preparations - Parabolic antenna
VEGAPULS 62 is also available in versions where the antenna has
adiameterlargerthantheprocesstting(thread,ange).Withsuch
versionstheantennamustbedisconnectedfromtheprocesstting
before mounting. Proceed as follows:

7
3Mounting
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
1. ClampVEGAPULS62withtheange,e.g.inabenchvice
2. Holdtheconnectionpiece(3)withawrench(spannersize22)on
theattenings
3. Loosencounternut(2)withspannersize36completelyinthe
direction antenna
4. Loosen compression nut (1) with a wrench SW 41 completely in
the direction of the antenna
5. Removetheparabolicantenna(4)axially
6. Mountsensorangeontheadapterangeandfastenittightly
7. Check if the O-ring seal is present on the connection piece and
make sure it is not damaged.
Note:
AdamagedO-ringsealmustbereplaced:FKMarticleno.2.28248,
FFKM(Kalrez6375)articleno.2.27351
8. Remount the parabolic antenna (4)
9. Tightencompressionnut(1)withSW41,torquemax.50Nm
10. Tightencounternut(2)withSW36,torquemax.40Nm.
Note:
Take note for VEGAPULS 62 with rinsing air connection that the holes
intheantennaandintheprocessttingcorrespond.Thisensuresa
sucientairow(theairisledthroughtheholestothefeedsystem.A
rinsing of the parabolic antenna in total is not intended).
1
2
3
4
Fig. 2: Dismounting, parabolic antenna
1 Compression nut
2 Counter nut
3 Connection piece
4 Parabolic antenna
3.3 Mounting instructions
1. Distance from the vessel wall > 200 mm, the antenna should
protrude > 10 mm into the vessel
Mounting

8
3Mounting
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
ca. 10 mm
> 200 mm
(7.87
")
Fig. 3: Distance of the antenna to the vessel wall/vessel ceiling
2. Note min. socket diameter depending on the socket length
For further information see chapter "Mounting".

9
4 Connecting to power supply
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
4 Connecting to power supply
4.1 Connection procedure
Proceed as follows:
1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it to the left.
3. Loosen compression nut of the cable gland and remove blind
plug
4. Removeapprox.10cm(4in)ofthecablemantle,stripapprox.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
6. Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7. Insert the wire ends into the open terminals according to the wir-
ing plan
Fig. 4: Connection steps 6 and 7
8. Press down the opening levers of the terminals, you will hear the
terminal spring closing
9. Check the hold of the wires in the terminals by lightly pulling on
them
10. Connect the screen to the internal ground terminal, connect the
externalgroundterminaltopotentialequalisation
11. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
12. Screw the housing lid back on
Theelectricalconnectionisnished.

10
4 Connecting to power supply
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
4.2 Wiring plan, single chamber housing
Thefollowingillustrationsapplytothenon-ExaswellastotheEx-ia
version.
I2C
Display
1
12 5678
Fig. 5: Wiring plan, single chamber housing
1 Voltage supply, signal output
4.3 Wiring plan, double chamber housing
Thefollowingillustrationsapplytothenon-ExandalsototheEx-ia
version.
I2C
1
12
Fig. 6: Wiring plan, double chamber housing
1 Voltage supply, signal output
Wiring plan
Wiring plan

11
5SetupwiththedisplayandadjustmentmodulePLICSCOM
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
5 Set up with the display and adjustment
module PLICSCOM
5.1 Insert display and adjustment module
The display and adjustment module can be inserted into the sensor
and removed again at any time. It is not necessary to interrupt the
power supply.
Proceed as follows:
1. Unscrew the housing lid
2. Place the display and adjustment module in the desired position
ontheelectronics(youcanchooseanyoneoffourdierentposi-
tions - each displaced by 90°)
3. Press the display and adjustment module onto the electronics
and turn it to the right until it snaps in
4. Screw housing lid with inspection window tightly back on
Disassembly is carried out in reverse order.
The display and adjustment module is powered by the sensor, an ad-
ditional connection is not necessary.
Fig. 7: Insert display and adjustment module
Note:
Ifyouintendtoretrottheinstrumentwithadisplayandadjustment
module for continuous measured value indication, a higher lid with an
inspection glass is required.
Mount/dismount display
and adjustment module

12
5SetupwiththedisplayandadjustmentmodulePLICSCOM
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
5.2 Setup steps
1. Go to the menu "Basic adjustment" via the display and adjust-
ment module.
▶Basic adjustment
Display
Diagnostics
Service
Info
2. Carry out the adjustment in the menu items "Min. adjustment" and
"Max. adjustment".
Max.adjustment
100.00 %
=
1.000 m(d)
2.000 m(d)
Min.adjustment
0.00 %
=
5.000 m(d)
4.000 m(d)
3. Select in the menu item "Medium" the medium of your applica-
tion,forexample"Aqueous solution".
Medium
Liquid
4. Select in the menu item "Application" the vessel, the application
andthevesselform,forexample,"Storage tank".
Vessel form
Storage tank
The radar sensor measures the distance from the sensor to the prod-
uctsurface.Forindicationoftherealllingheight,anallocationofthe
measured distance to the percentage height must be carried out.
The actual level is then calculated on the basis of these entered
values. At the same time, the operating range of the sensor is limited
frommaximumrangetotherequestedrange.
Set parameters
Parameterization example

13
5SetupwiththedisplayandadjustmentmodulePLICSCOM
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
100%
0%
0,5 m
(19.68
")
5 m
(196.9
")
2
1
3
Fig. 8: Parameter adjustment example min./max. adjustment
1 Min. level = max. measuring distance
2 Max. level = min. measuring distance
3 Reference plane
For this adjustment, the distance is entered when the vessel is full
and nearly empty. If these values are not known, an adjustment with
otherdistances,forexample,10%and90%isalsopossible.Starting
pointforthesedistancespecicationsisalwaysthesealsurfaceof
thethreadorange.
The actual product level during this adjustment is not important,
becausethemin./max.adjustmentisalwayscarriedoutwithout
changing the product level.These settings can be made ahead of
time without the instrument having to be installed.
High sockets or vessel installations, such as e. g. struts or agitators as
well as buildup and weld joints on the vessel walls, cause interfering
reectionswhichcanimpairthemeasurement.Afalseechostorage
detects and marks these false echoes, so that they are no longer
taken into account for the level measurement. A false echo memory
shouldbecreatedwithlowlevelsothatallpotentialinterferingreec-
tions can be detected.
False signal suppression
Change now?
Proceed as follows:
1. Movefromthemeasuredvaluedisplaytothemainmenuby
pushing [OK].
2. Select the menu item "Service" with [->]andconrmwith[OK].
Now the menu item "False signal suppression" is displayed.
Service - False signal
suppression

14
5SetupwiththedisplayandadjustmentmodulePLICSCOM
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
3. Conrm"False signal suppression - Change now" with [OK] and
select in the below menu "Create new". Enter the actual distance
from the sensor to the product surface. All false signals in this
areaaredetectedbythesensorandsavedafterconrmingwith
[OK].
Note:
Check the distance to the product surface, because if an incorrect
(toolarge)valueisentered,theexistinglevelwillbesavedasafalse
signal.The level would then no longer be detectable in this area.
5.3 Menu schematic
Information:
Depending on the version and application, the light-coloured menu
windowsarenotalwaysavailableoroernorselectionpossibility.
Basic adjustment
▶Basic adjustment 1
Display
Diagnostics
Service
Info
Min.adjustment 1.1
0.00 %
=
30.000 m(d)
0.665 m(d)
Max.adjustment 1.2
100.00 %
=
0.000 m(d)
0.665 m(d)
Medium 1.3
Liquid ▼
not known ▼
Vessel form 1.4
not known ▼
Damping 1.5
0 s
Linearisation curve 1.6
linear ▼
Sensor-TAG 1.7
Sensor
Display
Basic adjustment 2
▶Display
Diagnostics
Service
Info
Displayed value 2.1
Scaled
Display unit 2.2
Volume ▼
l▼
Scaling 2.3
0 % = 0.0 l
100 % = 100.0 l
Backlight 2.4
Switchedo▼

15
5SetupwiththedisplayandadjustmentmodulePLICSCOM
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
Diagnostics
Basic adjustment 3
Display
▶Diagnostics
Service
Info
Peak value indicator 3.1
Distance min.: 0.234 m(d)
Distancemax.:5.385m(d)
Meas.certainty 3.2
15 dB
Sensor status
OK
Curve selection 3.3
Echo curve ▼
Echo curve 3.4
Presentation of the echo
curve
Service
Basic adjustment 4
Display
Diagnostics
▶Service
Info
False signal suppression 4.1
Change now?
Extendedsetting 4.2
None▼
Quick level change ▼
Current output 4.3
Characteristic: 4-20 mA ▼
Fail.mode: < 3.6 mA ▼
min. current: 4 mA ▼
max.current:20mA▼
Simulation 4.4
Start simulation ▼
Reset 4.6
Select reset?
Unit of measurement 4.7
m(d)▼
Language 4.8
Deutsch ▼
SIL 4.9
Notactivated▼
HART mode 4.10
Standard
Address 0
Copy sensor data 4.11
Copy sensor data?
PIN 4.12
Enable?
Info
Basic adjustment 5
Display
Diagnostics
Service
▶Info
Instrument type 5.1
Serial number
12345678
Date of manufacture 5.2
22. November 2010
Software version
3.80
Last change using PC 5.3
22. November 2010
Sensor characteristics 5.4
Display now?

16
6 Supplement
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
6 Supplement
6.1 Technical data
Noteforapprovedinstruments
The technical data in the respective safety instructions are valid for approved instruments (e.g. with
Exapproval).Thesedatacandierfromthedatalistedherein,forexampleregardingtheprocess
conditions or the voltage supply.
Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar
Cable entry/plug1)
ƲSingle chamber housing – 1xcableglandM20x1.5(cable:ø5…9mm),1x
blindplugM20x1.5
or:
– 1xclosingcapM20x1.5;1xblindplugM20x1.5
or:
– 1xclosingcap½NPT,1xblindplug½NPT
or:
– 1␣xplug(dependingontheversion),1␣xblindstopper
M20␣x␣1.5
ƲDouble chamber housing – 1xcableentryM20x1.5(cable:ø5…9mm),1x
blindplugM20x1.5;1xblindplugM16x1.5or
optionallyavailablewith1xplugM12x1forexternal
display and adjustment unit
or:
– 1xclosingcap½NPT,1xblindplug½NPT,1xblind
plugM16x1.5oroptionally1xplugM12x1forexter-
nal display and adjustment unit
or:
– 1xplug(dependingontheversion),1xblindplug
M20x1.5;1xblindplugM16x1.5oroptionallyavail-
ablewith1xplugM12x1forexternaldisplayand
adjustment unit
Spring-loaded terminals for wire cross-
section
< 2.5 mm² (AWG 14)
Voltage supply
Operating voltage UB
Ʋ Non-Exinstrument 14 … 36 V DC
Ʋ EEx-iainstrument 14 … 30 V DC
Ʋ EEx-d-iainstrument 20 … 36 V DC
Operating voltage UB- illuminated display and adjustment module
Ʋ Non-Exinstrument 20 … 36 V DC
Ʋ EEx-iainstrument 20 … 30 V DC
Ʋ EEx-d-iainstrument 20 … 36 V DC
1) DependingontheversionM12x1,accordingtoDIN43650,Harting,7/8"FF.

17
6 Supplement
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620
Permissible residual ripple
Ʋ <100Hz Uss < 1 V
Ʋ 100Hz…10kHz Uss < 10 mV
Load resistor
ƲCalculation (UB- Umin)/0.022 A
Ʋ Example-Non-Exinstrumentwith
UB= 24 V DC
(24V-14V)/0.022A=455Ω

18
Notes
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620

19
Notes
VEGAPULS 62 • 4 … 20 mA/HART - two-wire
51872-EN-160620

Printing date:
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
51872-EN-160620
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
© VEGA Grieshaber KG, Schiltach/Germany 2016
Phone [phone]
Fax [phone]
E-mail: [email protected]
www.vega.com