Vestil CART-1000-DC User manual

Instruction Manual
Instruction ManualInstruction Manual
Instruction Manual
ELECTRIC LIFT TABLE
Model:CART-1000-DC
Note: Owner/Operator must read and understand this instruction
manual before using the lift table.

ELECTRIC LIFT TABLE
Model CART-1000-DC
Instruction Manual
READ THIS OPERATION MANUAL COMPLETELY BEFORE USING.THOROUGHLY UNDERSTAND
AND FOLLOW ALL SAFETY INSTRUCTIONS.IF THIS IS LOST, PLEASE CONTACT YOUR LOCAL
SUPPLIER FOR A NEW COPY.IF THE WARNING/CAUTION DECAL ON THE UNIT IS LOST, PLEASE
CONTACT YOUR LOCAL SUPPLIER FOR A NEW COPY.
Note: On this manual, WARNING means the danger which can lead death or serious injury. CAUTION
means the danger which can lead slight injury or property damage.
1. WARNING
1. DO NOT allow another person to stand in front of or behind lifter when it starts to move.
2. ALWAYS travel with table in lowered position. Load could fall down.
3. NEVER sit, stand or ride on platform. SEVERE PERSONALINJURY could result.
4. NEVER go under platform. SEVERE PERSONALINJURY or DEATH could result.
5. DO NOT use in area of multilevel floor surface that could create loss control and result in SEVERE
INJURY and PROPERTY DAMAGE.
6. DO NOT use lifter on slope, uneven or soft surface. Lifter may become uncontrollable. SEVERE
PERSONAL INJURY and PROPERTY DAMAGE could result.
7. KEEP FEET CLEAR of rolling wheels that could result in SEVERE PERSONAL INJURY.
8. DO NOT load one fork more than the other and DO NOT load tips on table. SEVERE PERSONAL
INJURY and PROPERTY DAMAGE could result.
9. DO NOT overload lifter .ALWAYS stay within designated capacity and load center rating. SEVERE
PERSONAL INJURY and PROPERTY DAMAGE could result.
10. SHEARING HAZARD. NEVER place hands or feet under lowering table. SEVERE PERSONAL
INJURY could result.
11. NO FIRE during charging. Read battery operation manual.
12. HIGH VOLTAGE. Disconnect battery socket before opening control panel box.
13. DO NOT remove battery terminal cover. Short-circuit or electric shock could occur.

2. CAUTION
1. Hazard or unsafe practice which, if not avoided, may result in MINOR or MODERATE PERSONAL
INJURY and PROPERTY DAMAGE.
2. READ THE OPERATION MANUAL COMPLETELY BEFORE USING AND THOROUGHLY
UNDERSTAND AND FOLLOW ALL SAFETY INSTRUCTIONS.
3. This lifter is designed to use with stable uniform load on a solid lever floor. DO NOT use the lifter for
any other purpose than its intended use.
4. Lifter shall be operated by TRAINED personnel only. OPERATOR shall read “Operation Manual”
completely and thoroughly understand the controls and operation of this equipment BEFORE
operating the lifter.
5. ALWAYS observe lifter and ALWAYS stay at the controls while the lifter is in motion, RELEASE
controls and STOP lifter immediately if load on lifter appears to become unstable. NEVER leave the
loaded lifter unattended unless the table is in the fully lowered position and the lifter is locked reliably.
6. DO NOT slid the load on or off the table. The lift may move allowing the load to fall. SEVERE
PERSONAL INJURY and PROPERTY DAMAGE could result.
7. DO NOT use lifter with unstable, unbalanced or loosely stacked load. Unbalanced loads may become
unstable and fall. SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result.
8. ALL lifter service must be performed by qualified personnel only.
9. ALWAYS keep feet, hands and fingers away from casters, load wheels and all moving components.
SEVERE INJURY could result.
10. ALWAYS perform maintenance and inspections with lifter unloaded.
11. Prolonged continuous working might cause damage of power pack.
12. Stop operation if temperature of hydraulic oil is too high.
The lifter is NOT waterproof and is intended to be used in a dry environment.
3. DAILY INSPECTION
Daily inspection is effective to find the malfunction or faulty on the lifter. Check the lifter on the following
points before the operation.
CAUTION
DO NOT use lifter if any malfunction or faulty is found.
(1) Check scratch, bending or crack on the lifter.
(2) Check smooth movement of the wheels.
(3) Check if there is oil leakage.
(4) Check vertical creep of table.
(5) Check the function of brake.
(6) Check if all the bolts and nuts are tightened firmly.

4. NAME OF PARTS
CART-1000-DC
1.Handle 4.Platform
2.Switch 5. Link
3.Brake Pedal 6.Guide rail

5. OPERATING LIFT TABLE
How to use the brake.
CAUTION
Brake lift table when not moving it in order to prevent sudden movement.
The brake is equipped with the swivel caster on the right side.
(1) Braking the wheel, press the brake pedal.
(2) Releasing the brake, lift up the brake pedal.
6. LIFTING UP FORKS
CAUTION
1. DO NOT overload lifter. Stay within its rated capacity.
2. Prolonged continuous working might cause damage of hydraulic power pack.
3. Step operation if temperature of hydraulic oil is too high.
Push the button “UP” and the table lift up.
7.LOWERING TABLE CAUTION
DONOTlowertablewithloadtoofastandstopsuddenly.Impactloadcouldbecreatedandliftercouldbedamaged.
Push the button DOWN and the table lower.
8.MOVING THE LIFTER WARNING
DO NOT move lifter on slope or inclined surface, otherwise lifter become uncontrollable and create danger.
(1) Make the load stable to prevent it to fall.
(2) Lower the table down.
(3) Release the brake and move the lifter.
(DOWN)
(UP)

CAUTION
KEEP watching the condition of load. Stop operating lifter if load become unstable.
9.CHARGING THE BATTERY
(1) Check the quantity of Battery fluid. If it is insufficient, add the battery solution according to battery
operation manual.
(2) Disconnect the battery socket.
(3) Connect the charging port of battery socket to the battery charger.
10.REGULAR INSPECTION
Perform the regular inspection for the safety operation.
(1) Check the items expressed in daily inspection (daily).
(2) Lubricate with grease the guides where roller moves.Also,lubricate the grease nipples. (Every month)
(3) Lubricate all the pivoting points and axles. (Every 6 months)
(4) Replace the hydraulic oil for the first time:Accumulated working ten hours’
(5) Replace the hydraulic oil. (Every 12 months)
11.TROUBLE SHOOTING
TROUBLE CAUSE REPAIR
1.Faulty wiring. 1.Check the wiring referring to
the actual wiring diagram.
2.Battery socket is disconnected 2.Connect the battery socket.
Platform do not rise while motor
does not run. 3.Battery charge is insufficient. 3.Charge the battery.
1.Faulty adjustment of relief valve. 1.Adjust relief valve again.
2.Faulty hydraulic pump. 2.Replace power pack.
Platform do not rise while motor
runs. 3.Shortage of hydraulic oil. 3.Add oil.
1.Oil leakage in power pack. 1.Replace lowering valve.
Vertical creep of table. 2.Oil leakage form hydraulic circuit. 2.Check hydrauliccircuit andrepair.
Oil leakage from cylinder. Faulty sealing. Replace sealing.
Oil leakage from piping or joint. Insufficient tightening or seal in
valid. Tighten joint again or Replace seal.
Oil leakage from air breather. Excessive quantity of oil. Reduce oil quantity.
12. SPECIFICATIONS
Model CART-1000-DC
Capacity (lbs) 1000
Table (in) 20 ½×39 ¾
Min. table height (in) 17 ½
Max. table height (in) 37 ½
Lifting stroke (in) 19 5/8

Motor (KW) 0.7
Work cycle of hydraulic power
pack
Approx. numbers of lifting at
full charge and with full load
(times) 55
Approx. time required to lift up
table.(sec) 15
Wheel (in, diameter) 6
Handle height (in) 56 ½
Weight (lbs) 326
13. HYDRAULIC CIRCUIT/WIRING DIAGRAM

Vestil Manufacturing
2999 N. Wayne St.; Angola, IN 46703
800-348-0868
NO. PART NUMBER DESCRIPTION QTY.
CYL C-1000-DC-08-CYL ASSEMBLY, CYLINDER 1
RC C-1000-DC-08-RC ASSEMBLY, RIGID CASTER 1
SC C-1000-DC-08-SC ASSEMBLY, SWIVEL CASTER 1
SK C-1000-DC-08-SK KIT, SEAL 1
BRK-
CLIP C-1000-DC-BRK-CLIP CLIP, BRAKE (REPLACEMENT) 1
LVC CART-1000-DC-LVC VALVE, LOWERING W/ COIL 1
1 C-1000-DC-08-1 SEAL 1
2C-1000-DC-08-2 Y-RING 1
3C-1000-DC-08-3 NUT, GLAND 1
4 C-1000-DC-08-4 O-RING 1
5 C-1000-DC-08-5 PISTON, CYLINDER 1
6 C-1000-DC-08-6 RING, RETAINING - M24 2
7 C-1000-DC-08-7 BUSHING 2
8 C-1000-DC-08-8 BUSHING 1
9C-1000-DC-08-9 PIN, CYLINDER 1
10 C-1000-DC-08-10 RING, SPIRAL 1
11 C-1000-DC-08-11 HOUSING, CYLINDER 1
12 C-1000-DC-08-12 FUSE, VELOCITY 1
13 C-1000-DC-08-13 SPRING 1
14 C-1000-DC-08-14 WASHER, RUBBER COATED 1
15 C-1000-DC-08-15 HOUSING, VELOCITY FUSE 1
16 C-1000-DC-08-16 WASHER, RUBBER COATED 1
17 C-1000-DC-08-17 HOSE, OIL 1
18 C-1000-DC-08-18 JOINT, OIL HOSE 2
19 C-1000-DC-08-19 PIN, COTTER 1
20 C-1000-DC-08-20 BOLT, SOCKET HEAD 1
21 C-1000-DC-08-21 WASHER, LOCK 1
* 22 C-1000-DC-08-22 SOCKET, CHARGING 1
23 C-1000-DC-08-23 WASHER, FLAT 1
24 C-1000-DC-08-24 NUT, HEX 1
25 C-1000-DC-08-25 PLATE 1
26 C-1000-DC-08-26 WASHER, FLAT 10
27 C-1000-DC-08-27 WASHER, LOCK 9
28 C-1000-DC-08-28 SCREW, PHILLIPS HEAD MACHINE 1
29 C-1000-DC-08-29 NUT, NYLON 1
30 C-1000-DC-08-30 SEAL, RUBBER 1
31 C-1000-DC-08-31 SWITCH, ON / OFF / CHARGE 1
32 C-1000-DC-08-32 SCREW, PHILLIPS HEAD MACHINE 1
33 C-1000-DC-08-33 INDICATOR, BATTERY CHARGE 1
34 C-1000-DC-08-34 SCREW, PHILLIPS HEAD MACHINE 1
35 C-1000-DC-08-35 WASHER, LOCK - M5 3
36 C-1000-DC-08-36 FUSE 1
37 C-1000-DC-08-37 WASHER, FLAT - M5 3
38 C-1000-DC-08-38 NUT, NYLON LOCK - M5 1
39 C-1000-DC-08-39 SCREW, PHILLIPS FLAT HEAD MACHINE 5
40 C-1000-DC-08-40 FUSE 1
41 C-1000-DC-08-41 NUT, NYLON LOCK - M5 1
42 C-1000-DC-08-42 NUT, NYLON LOCK - M8 1
43 39616 BOLT, SOCKET HEAD 2
44 C-1000-DC-08-44 WASHER, LOCK - M10 20
45 C-1000-DC-08-45 WASHER, FLAT - M10 34
46 C-1000-DC-08-46 BOX, BATTERY 2
47 C-1000-DC-08-47 BOLT, SOCKET HEAD 1
48 C-1000-DC-08-48 BOARD, JOINT 1
49 C-1000-DC-08-49 SWITCH, RAISE LIMIT 1
50 C-1000-DC-08-50 WASHER, LOCK 6
51 C-1000-DC-08-51 NUT, NYLON LOCK - M6 3
52 C-1000-DC-08-52 BLOCK, TERMINAL 1
53 C-1000-DC-08-53 WASHER, LOCK 1
54 C-1000-DC-08-54 BOLT, SOCKET HEAD 1
56 C-1000-DC-08-56 WASHER, LOCK - M8 1
57 C-1000-DC-08-57 BOLT, HEX HEAD 1
58 C-1000-DC-08-58 BATTERY 1
59 C-1000-DC-08-59 ROD, THREADED 1
60 C-1000-DC-08-60 BRACKET, BATTERY 1

61 C-1000-DC-08-61 ASSEMBLY, PUMP 1
62 C-1000-DC-08-62 HARNESS, HAND CONTROL WIRE 1
63 C-1000-DC-08-63 ASSEMBLY, HAND CONTROL 1
64 C-1000-DC-08-64 HANDLE 1
65 C-1000-DC-08-65 NUT, NYLON LOCK - M5 4
66 C-1000-DC-08-66 BOLT, HEX HEAD 6
67 C-1000-DC-08-67 COVER, BATTERY BOX 1
68 C-1000-DC-08-68 NUT, HEX - M8 1
69 C-1000-DC-08-69 WASHER, LOCK - M8 2
70 C-1000-DC-08-70 WASHER, FLAT 2
71 C-1000-DC-08-71 WASHER, LOCK - M12 2
72 C-1000-DC-08-72 BOLT, HEX HEAD 2
73 C-1000-DC-08-73 BOLT, HEX HEAD 8
74 C-1000-DC-08-74 FRAME, SWIVEL CASTER 2
75 C-1000-DC-08-75 NUT, HEX - M10 8
76 C-1000-DC-08-76 BOLT, SOCKET HEAD 1
77 C-1000-DC-08-77 FRAME, RIGID CASTER 2
* 78 C-1000-DC-08-78 FRAME 1
79 C-1000-DC-08-79 DECK 1
80 C-1000-DC-08-80 RING, RETAINING 6
81 C-1000-DC-08-81 ROLLER, DECK 2
82 C-1000-DC-08-82 BUSHING 2
83 C-1000-DC-08-83 PIN, COTTER 2
84 C-1000-DC-08-84 NUT, NYLON LOCK - M16 1
85 C-1000-DC-08-85 WASHER 1
86 C-1000-DC-08-86 BUSHING 4
87 C-1000-DC-08-87 PIN, SPRING - M8 X 45 2
88 C-1000-DC-08-88 NUT, NYLON LOCK 2
89 C-1000-DC-08-89 STOP, MAINTENANCE 2
90 C-1000-DC-08-90 BOLT, HEX HEAD 1
91 C-1000-DC-08-91 ZERK, GREASE 2
92 C-1000-DC-08-92 BUSHING 2
93 C-1000-DC-08-93 ROLLER, FRAME 2
* 94 C-1000-DC-08-94 AXLE, PIN 1
95 C-1000-DC-08-95 BOLT, SOCKET HEAD 2
96 C-1000-DC-08-96 AXLE, PIN 1
97 C-1000-DC-08-97 AXLE, PIN 1
98 C-1000-DC-08-98 BUSHING 2
99 C-1000-DC-08-99 SCISSORS, EXTERNAL 1
100 C-1000-DC-08-100 SCISSORS, INTERNAL 1
101 C-1000-DC-08-101 CHARGER - SONEIL 1
102 C-1000-DC-08-102 CORD, BATTERY CHARGER 1
103 C-1000-DC-08-103 STRAP, VELCRO 1
* Item is not available for sale. However, it may be available as part of a kit or assembly.