Victaulic EndSeal TM-VE414MC Manual

WARNING
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: [e-mail]
Original Instructions
OGS
EndSeal™
TM-VE414MCOPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE414MC Roll Grooving Tool
TM-VE414MC REV_F

TABLE OF CONTENTS
Hazard Identification ................. 2
Operator Safety Instructions ............ 2
Introduction ....................... 4
Receiving the Tool ....................4
Large Container Contents...............4
Small Container Contents...............4
Tool Return or Disposal ................4
Power Requirements ................. 5
Power Hookup.......................5
Tool Nomenclature................... 6
Tool Dimensions and Specifications ...... 7
Tool Setup ........................ 8
Verification Of Pipe Rotation Direction . . . . 10
Emergency Stop Operation ............12
Preparing Pipe for Grooving ........... 14
Pipe Length Requirements ............ 14
Checking and Adjusting the Tool Prior to
Grooving ....................... 15
Grooving Rolls ......................15
Adjusting the Roll Guards..............16
Ram Speed Adjustment ...............20
Dwell Control Adjustment..............22
Time Range Adjustment...............22
Pipe Size Adjustment.................23
Groove Diameter Stop Adjustment . . . . . . .23
Grooving Short Pipe Lengths .......... 25
Grooving Long Pipe Lengths ........... 28
Roll Changing ..................... 31
Installation of Slide Spacer for
2 – 3 ½”/60.3 – 101.6 mm Sizes ........31
Upper Roll Removal for
4 – 16”/114.3 – 406.4 mm Sizes ........33
Lower Roll Removal for
4 – 16”/114.3 – 406.4 mm Sizes ........34
Upper and Lower Roll Installation for
2 – 3 ½”/60.3 – 101.6 mm Sizes ........34
Lower Roll Installation for
4 – 16”/114.3 – 406.4 mm Sizes ........35
Upper Roll Installation for
4 – 16”/114.3 – 406.4 mm Sizes ........36
Maintenance ...................... 37
Lubrication ........................37
Checking and Filling Gear Reducer Oil....38
Gear Reducer Input Shaft .............38
Checking and Filling Hydraulic Oil .......38
Replacing Hydraulic Oil and Filter .......39
Air Bleeding........................40
Recommended Lubricants ............ 42
Accessories....................... 43
Parts Ordering Information ............ 43
Troubleshooting .................... 44
VE414MC Ratings - Maximum Pipe Size
and Wall Thickness Capacity (OGS) .... 45
VE414MC Ratings - Maximum Pipe Size
and Wall Thickness Capacity ( )... 45
Roll Part Numbers .................. 46
Link to OGS Groove Specifications ...... 47
Link to EndSeal “ES” Groove
Specifications ................... 47
Link to Groove Specifications ...... 47
Link to Copper Tubing Groove
Specifications ................... 47
Links to Additional Resources.......... 47
EC Declaration of Conformity .......... 48
UK Declaration of Conformity .......... 49
TM-VE414MC / Operating and Maintenance Instructions Manual
1TM-VE414MC REV_F

HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VE414MC Roll Grooving Tool is designed
for the sole purpose of roll grooving pipe. These
instructions must be read and understood
by each operator PRIOR to working with the
grooving tool. These instructions describe safe
operation of the tool, including set up and
maintenance. Each operator must become
familiar with the tool’s operations, applications,
and limitations. Particular care should be given
to reading and understanding the dangers,
warnings, and cautions described throughout
these operating instructions.
Operators shall follow all appropriate OSHA
guidelines and training. Use of this tool requires
dexterity and mechanical skills, as well as sound
safety habits. Although this tool is designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are required for safe
operation of this tool. The operator is cautioned
to always practice “safety first” during each
phase of use, including set up and maintenance.
It is the responsibility of the lessee or user of
this tool to ensure that all operators read this
manual and fully understand the operation of
this tool.
Make this manual readily available in a clean,
dry area. Additional copies are available upon
request through Victaulic, or can be downloaded
at victaulic.com.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
2. Ground the tool to protect the operator
from electric shock. Ensure that the tool
is connected to an internally grounded
electrical source.
TM-VE414MC / Operating and Maintenance Instructions Manual
2TM-VE414MC REV_F

3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
4. Prevent accidental startups. Place the
power switch in the “OFF” position before
connecting the tool to an electrical source.
WARNING
1. Prevent back injury. Always follow OSHA
guidelines for safe lifting techniques when
handling tool components.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection.
4. Keep hands and tools away from grooving
rolls and stabilizer roller during the
grooving operation. Grooving rolls can
crush or cut fingers and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
6. Operate the tool only with a safety foot
switch. The power drive shall be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
7. Do not over-reach. Maintain proper footing
and balance at all times. Ensure that the
safety foot switch is easily accessible to the
operator.
8. Do not make any modifications to the
tool. Do not remove any safety guarding
or any components that would affect tool
performance.
9. Do not operate the tool at ram speeds
exceeding those specified in this manual.
CAUTION
1. The VE414MC tool is designed ONLY for
roll grooving pipe sizes, materials, and
wall thicknesses as designated.
2. Inspect the equipment. Before using the
tool, check moveable parts for obstructions.
Ensure that tool components are installed
and adjusted in accordance with the “Tool
Setup” section. Ensure that properly matched
roll sets are installed and lubricated.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the work area. All visitors should
be kept a safe distance from equipment
at all times, and should be offered the
opportunity to review this manual.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Ensure that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe lengths
with a pipe stand, in accordance with the
“Long Pipe/Tubing Lengths” section.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-VE414MC / Operating and Maintenance Instructions Manual
3TM-VE414MC REV_F

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The VE414MC Roll Grooving Tool is a motorized,
semi-automatic, hydraulic-feed tool for roll
grooving pipe to receive Victaulic grooved pipe
products. The VE414MC tool is supplied with
matched rolls for grooving 2–12-inch/
60.3 – 323.9-mm carbon steel pipe to Original
Groove System (OGS) specifications and
14–16-inch/355.6 – 406.4-mm carbon steel pipe
to Advanced Groove System (AGS)specifications.
VE414MC rolls are marked with the size and part
number, and are color coded to identify the pipe
material. For roll grooving to other specifications
and materials, refer to the tables on page 45.
Grooving tools for other specifications, sizes, and
materials must be purchased separately.
CAUTION
• This tool must be used ONLY for grooving
pipe with specifications that fall within
the designated parameters.
• Verify that the upper and lower grooving
rolls are a matched set.
Failure to follow these instructions could
damage the tool and cause product failure,
resulting in property damage or personal
injury.
RECEIVING THE TOOL
VE414MC tools are palletized individually and
enclosed in a wooden or cardboard sleeve.
The stabilizer assembly and additional roll sets
are shipped in a separate container. Save the
original packaging for return shipment of rental
tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts are
missing, contact Victaulic.
LARGE CONTAINER CONTENTS
Qty. Description
1VE414MC Pipe Roll Grooving Tool
1Roll Set for 8–12-inch/219.1–323.9-mm
Steel Pipe - OGS Specifications
1Pipe Diameter Tape
1Hydraulic System Bleeder Tube
1Safety Foot Switch with Detachable
Line Cord
2TM-VE414MC Operating and
Maintenance Instructions Manual
2RP-VE414MC Repair Parts List
SMALL CONTAINER CONTENTS
Qty. Description
1Stabilizer Assembly
1Roll Set for 2–6-inch/60.3–168.3-mm
Steel Pipe - OGS Specifications
1Roll Set for 14–16-inch/355.6–406.4-mm
Steel Pipe - AGS Specifications
TOOL RETURN OR DISPOSAL
Prepare tool for shipment as received. Ensure
that chips and debris are thoroughly cleaned
from the machine, all fluids are drained, and
power is disconnected. VE414MC tool, drained
fluids, and accessories shall be disposed of or
recycled according to local ordinances. Contact
Victaulic with questions.
TM-VE414MC / Operating and Maintenance Instructions Manual
4TM-VE414MC REV_F

POWER REQUIREMENTS
DANGER
• ONLY QUALIFIED
ELECTRICIANS
SHOULD CONNECT
INCOMING POWER TO
THE TOOL.
• To reduce the risk of electric shock,
check the electrical source for proper
grounding.
• Always turn off the main power supply
to the tool before making any tool
adjustments or before performing any
maintenance.
• DO NOT alter the plug in any way.
Failure to follow these instructions could
result in death or serious personal injury.
The VE414MC Roll Grooving Tool is designed
to operate on several different electrical
configurations. There is a 230/460-volt, 3-phase,
60-Hz version and a 380/415-volt, 3-phase,
50-Hz version. Please ensure that the power
requirement is specified with the accompanying
part code on your order.
If the need arises, a 230-volt tool can be
converted to operate on 460-volt, and vice-versa.
For the 50-Hz version, a 380-volt tool can be
converted to operate on 415-volt, and vice-versa.
To convert a tool between voltages, the following
changes must be completed:
1. Drive Motor Wiring Configuration
2. Hydraulic Pump Motor Wiring Configuration
3. Drive Motor Overload Setting
4. Hydraulic Pump Motor Overload Setting
To convert the tool, refer to the electric
schematic(s) in the RP-VE414MC Repair Parts
List and the information listed on the tool’s drive
motor and hydraulic pump motor.
All VE414MC components are grounded to
the frame of the tool. Ensure that the frame is
grounded properly.
POWER HOOKUP
Each VE414MC Roll Grooving Tool is provided
with a label that identifies power specifications
for the tool (see example below). Reference
must be made to this label to ensure proper tool
setup.
VOLTS PHASE HERTZ FULL-LOAD CURRENT
SERIAL NO. DATE MFD.
230 3 17.8 AMPS60
• GEAR OIL – AGMA 7
• HYDRAULIC OIL – HIGH-PRESSURE, ANTI-WEAR ISO GRADE 32
• BEARING LUBE – ANTI-WEAR, EXTREME PRESSURE NLGI GRADE 2
VOLTS PHASE HERTZ FULL-LOAD CURRENT
230 3 12.6 AMPS60
DRIVE MOTOR:
SHORT CIRCUIT INTERRUPTING CAPACITY 5,000 AMPS
Victaulic Company World Headquarters
4901 Kesslersville Road • Easton, PA 18040
Manufactured in
Canada
victaulic.com
12934 Rev. A R512934LBL
ELECTRICAL
ASSEMBLY DWG.
R-740-414-SCH
REVISION LEVEL
VE414
460 3 8.9 AMPS60
460 3 6.3 AMPS60
The tool is supplied with a #10/4 power cord
(three power, one ground). After the power
is connected properly, the tool must be
checked for proper rotational direction (refer to
“Verification Of Pipe Rotation Direction” on page
10).
TM-VE414MC / Operating and Maintenance Instructions Manual
5TM-VE414MC REV_F

TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains trademarks,
copyrights, and/or patented features that are the exclusive property of Victaulic.
Pipe Size Indicator
Depth Adjuster
Lower Roll
Safety Foot Switch
Depth Adjuster Lock
Upper Shaft and Upper Roll
Stabilizer Wheel
Storage Compartment
Roll Guards
Reset Switch,
Emergency Stop,
Jog/Normal Switch,
Dwell Control
Hydraulic Cylinder
GROOVE DIAMETER
3318 Rev. D R040416LAB
PIPE ROTATION
ONLY
Grooving rolls can crush or cut ngers and hands.
•Always disconnect the tool from the power source
or switch tool o before making any tool adjustments.
•Make sure the guard is adjusted properly before
grooving pipe.
•Loading/unloading pipe will place your hands close
to the rollers. Keep hands away from the grooving rolls
and the roller on the pipe stabilizer during operation.
•Never reach inside the pipe ends or across the tool or pipe during operation.
•Always groove pipe in a CLOCKWISE direction.
•Never groove pipe that is shorter than the recommended lengths listed in the
operating and maintenance manual.
•Never wear loose clothing, loose gloves, or anything that can become entangled
in moving parts.
Failure to follow instructions and warnings could result in serious
personal injury.
•Before operating or servicing this tool, read all instructions in the operating and
maintenance manual and all labels on the tool.
•Wear safety glasses, hardhat, foot protection, and hearing protection.
If you have questions concerning the safe and proper operation of this tool,
contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICKVIC,
E-Mail: [email protected].
2271 Rev. C R010414LBL
Only Qualied Persons should
open this door.
Hazardous voltage inside will
cause serious injury or death.
ALWAYS disconnect power
before servicing. 0305.1
Grooving rolls
can crush or
cut ngers
and hands.
2914 Rev. B 9/01 R039416LAB
• Always turn power switch OFF
before adjusting guards.
• Make sure guards are properly
adjusted before grooving pipe.
Located on Electrical Enclosure
Located on Front of Tool
TM-VE414MC / Operating and Maintenance Instructions Manual
6TM-VE414MC REV_F

TOOL DIMENSIONS AND SPECIFICATIONS
37.50 in/
953 mm
51.00 in/
1295 mm
36.62 in/
930 mm
60.50 in/
1537 mm
24.00 in/
610 mm
22.25 in/
565 mm
30.00 in/
762 mm
27.00 in/
686 mm
14.00 in/
356 mm
The VE414MC Roll Grooving Tool weighs approximately 975 pounds/442 kilograms.
Tool sound pressure is below 70 dB(A).
TM-VE414MC / Operating and Maintenance Instructions Manual
7TM-VE414MC REV_F

TOOL SETUP
WARNING
• DO NOT turn on the main power supply
to the tool until instructed otherwise.
• The tool SHALL be leveled and anchored
securely on a concrete floor or base.
Failure to follow these instructions could
result in serious personal injury.
1. Remove all components from the packaging,
and ensure that all necessary items are
included. Refer to the “Receiving the Tool”
section.
2. Select a location for the tool and pipe stand
by taking into consideration the following factors:
a. The required power supply (refer to the
“Power Requirements” section)
b. Ambient temperature requirements of
20º F to 104º F/-6.7ºC to 40º C
c. A level concrete floor or base for the tool
and pipe stand
d. Adequate space to handle pipe lengths
e. Adequate clearance around the tool
and stabilizer assembly for adjustment and
maintenance
NOTE: An overhead crane shall be used to lift/
transport the tool to its intended location. An eye
bolt is provided in the top-middle section of the
tool. Ensure that the minimum capacity rating of
the overhead crane is 2000 pounds/
910 kilograms. Refer to the “Tool Dimensions
and Specifications” section for additional
information.
3. The VE414MC tool is designed for use in a
permanent location and shall be located on a
level concrete floor or base. After an appropriate
location is chosen, the tool shall be leveled front-
to-back and side-to-side and anchored securely.
A non-level tool can severely affect grooving
operation. When checking tool level, place the
level directly on the tool surfaces, as shown
above.
WARNING
• During tool setup, two people are needed
to safely handle the stabilizer assembly
due to its weight.
• An alternative is to use a hoist to lift the
stabilizer assembly into position.
Failure to follow these instructions could
result in serious personal injury.
TM-VE414MC / Operating and Maintenance Instructions Manual
8TM-VE414MC REV_F

NOTICE
• VE414MC tools are equipped with a
detachable safety foot switch cord. The
safety foot switch can be removed easily
for storage in the cabinet when the tool is
not in use.
5. Install the safety foot switch by aligning the
pins/tab of the male adapter plug with the
receptacle.
6. Tighten the locking ring on the plug.
7. Proceed to the “Power Requirements”
section.
TM-VE414MC / Operating and Maintenance Instructions Manual
9TM-VE414MC REV_F

VERIFICATION OF PIPE ROTATION DIRECTION
The VE414MC tool is equipped with a “JOG”
setting. Operating the tool in the “JOG” setting
allows for:
• Determining rotation of the tool’s lower roll
• Confirming that the pipe to be grooved is
tracking properly on the lower roll
1. Turn the main power switch on the side of the
tool to the “ON” position.
2. Pull the “EMERGENCY STOP” button on the
control panel to the out position.
3. Place the selector switch on the control panel
to the “NORMAL” mode.
4. Lower the depth stop as far as possible.
5. Depress the safety foot switch and wait for the
depth stop to bottom out and trigger the motor.
Confirm lower roll rotational direction, then
release the safety foot switch.
6. Proper rotation of the lower roll is clockwise
when viewed from the front of the tool. If rotation
is clockwise, power hookup is complete.
WARNING
• Always turn off the main power supply
to the tool before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
TM-VE414MC / Operating and Maintenance Instructions Manual
10 TM-VE414MC REV_F

7. If rotation of the lower roll is counter-
clockwise, turn the main power switch on
the side of the tool to the “OFF” position and
proceed with the following steps.
8a. Secure a lockout mechanism to the tool.
NOTE: Victaulic does not supply this lockout
mechanism.
8b. Turn off the main power supply to the tool
(circuit breaker panel, knife switch, etc.). Lock
the switch in the “OFF” position to prevent
accidental engagement.
NOTE: Victaulic does not supply this lockout
mechanism.
9. Reverse any two of the three power leads at
the power source.
10. Turn on the main power supply to the tool
(circuit breaker panel, knife switch, etc.).
11. Follow steps 1 – 6 to check rotational
direction of the lower roll. If rotational direction
is not clockwise, contact Victaulic. If rotational
direction is clockwise, the verification procedure
is complete.
TM-VE414MC / Operating and Maintenance Instructions Manual
11TM-VE414MC REV_F

EMERGENCY STOP OPERATION
Verify that emergency stop function is
operational during tool setup. Perform the
“PUSH”, “PULL”, and “RESET” actions to test
emergency stop function.
1. Turn the main power switch on the side of the
tool to the “ON” position.
WARNING
• The motor must not energize until after
the “RESET” button has been pressed.
• If the motor energizes from a cold start
without first pressing the “RESET”
button, discontinue use and contact
Victaulic.
Failure to follow this instruction could result
in serious personal injury.
2. Press the “RESET” button.
3. Depress the safety foot switch, confirm tool
operation, then release the safety foot switch.
4. Push the “EMERGENCY STOP” button and
confirm that this action has cut power to the
motor. Depressing the footswitch, pressing the
start button, or adjusting the selector switch
should have no effect on the state of the tool. All
components should remain off.
WARNING
• The motor must not energize while the
“EMERGENCY STOP” button is activated.
• If the motor can be energized while the
“EMERGENCY STOP” button is activated,
discontinue use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
TM-VE414MC / Operating and Maintenance Instructions Manual
12 TM-VE414MC REV_F

5. Pull the “EMERGENCY STOP” button and
confirm that power to the motor remains off.
Depressing the foot switch or adjusting the
selector switch should have no effect on the
state of the tool. All components should remain
off.
WARNING
• The motor must not re-energize until
after the “RESET” button has been
pressed.
• If the motor energizes after an emergency
stop without first being enabled,
discontinue use and contact Victaulic.
Failure to follow this instruction could result
in serious personal injury.
6. Press the “RESET” button.
7. Depress the safety foot switch, confirm tool
operation, then release the safety foot switch.
8a. Turn the selector switch to the “NORMAL”
position. The tool head should lower when the
footswitch is depressed, and rise to its resting
position when the footswitch is released.
8b. Turn the selector switch to the “JOG”
position. The tool head should lower when the
footswitch is depressed, and remain in position
when the footswitch is released.
8c. Turning the selector switch from “JOG” to
“NORMAL” with the head in a lowered position
should cause the head to rise to its resting
position.
9. If the tool does not function as described,
refer to the “Troubleshooting” section.
TM-VE414MC / Operating and Maintenance Instructions Manual
13TM-VE414MC REV_F

PREPARING PIPE FOR
GROOVING
CAUTION
• For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe
ends. Rust is an abrasive material that
will wear the surface of grooving rolls.
Foreign material may interfere with or
damage grooving rolls, resulting in distorted
grooves or grooves that are out of Victaulic
specifications.
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following pipe preparation steps shall be
followed.
Victaulic recommends square-cut pipe for use
with grooved-end pipe products. Square-cut
pipe SHALL be used with Victaulic FlushSeal®
and EndSeal®gaskets. For 12-inch/323.9-mm
and smaller pipe sizes, beveled-end pipe may
be used with Victaulic standard and Vic-Flange
gaskets, provided that the wall thickness is
standard wall (ANSI B36.10) or less and that the
bevel meets ANSI B16.25 (37½°) or ASTM A-53
(30°). NOTE: Roll grooving beveled-end pipe
may result in unacceptable pipe flare. Beveled
steel pipe in 14–16-inch/355.6–406.4-mm sizes
is acceptable with Victaulic Advanced Grooving
System (AGS) standard or FlushSeal gaskets,
including AGS Vic-Flanges.
1a. For 12-inch/323.9-mm and smaller pipe
sizes, raised internal and external weld beads and
seams shall be ground flush with the pipe surface
2 inches/50 mm back from the pipe ends.
1b. For 14–16-inch/355.6–406.4-mm pipe sizes,
raised internal and external weld beads and
seams shall be ground flush with the pipe surface
4 inches/100 mm back from the pipe ends.
2. The inside diameter of the pipe end shall
be cleaned to remove coarse scale, dirt, and
other foreign material that might interfere with
or damage grooving rolls. The front edge of the
pipe end shall be uniform with no concave/
convex surface features that will cause improper
grooving roll tracking and result in difficulties
during coupling assembly.
PIPE LENGTH REQUIREMENTS
VE414MC tools are capable of grooving short
pipe lengths without the use of a pipe stand.
Table 1 identifies the minimum pipe lengths
that can be grooved safely by using Victaulic
Grooving Tools. In addition, this table identifies
the maximum pipe lengths that can be grooved
without the use of a pipe stand. NOTE: Grooved
pipe nipples, shorter than those listed in Table 1,
are available from Victaulic.
Pipe lengths, longer than those listed in
Table 1 (and up to 20 feet/6 meters), shall be
supported with a pipe stand. Pipe lengths, from
20 feet/6 meters up to double-random lengths
(approximately 40 feet/12 meters), shall be
supported with two pipe stands.
If pipe is required that is shorter than the
minimum length listed in Table 1, shorten the
next-to-last piece so that the last piece is as long
(or longer) than the minimum length specified.
EXAMPLE: A 20-foot, 4-inch/6.2-m length
of 10-inch diameter steel pipe is required
to finish a section, and only 20-foot/6.1-m
lengths are available. Instead of roll grooving a
20-foot/6.1-m length of carbon steel pipe and
a 4-inch/102-mm length of carbon steel pipe,
follow these steps:
1. Refer to Table 1, and note that for 10-inch
diameter carbon steel pipe, the minimum length
that should be roll grooved is 10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length
of pipe and a 10-inch/255-mm length of pipe.
Refer to the “Long Pipe Lengths” section.
TM-VE414MC / Operating and Maintenance Instructions Manual
14 TM-VE414MC REV_F

TABLE 1- PIPE LENGTHS SUITABLE FOR
GROOVING
Steel, Stainless Steel,
Aluminum, and PVC
Pipe Size Length – inches/mm
Nominal Pipe Size
inches/mm Minimum Maximum
2 8 36
50 205 915
2½ 8 36
65 205 915
3 8 36
80 205 915
3½ 8 36
90 205 915
4 8 36
100 205 915
5 8 32
125 205 815
6 10 28
150 255 715
8 10 24
200 255 610
10 10 20
250 2555 510
12 12 18
300 305 460
14 12 16
350 305 410
16 12 16
400 305 410
CHECKING AND ADJUSTING THE
TOOL PRIOR TO GROOVING
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before attempting to operate
the tool, the following checks and adjustments
should be made to ensure proper tool operation.
WARNING
• Always turn off the main power supply
to the tool before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
GROOVING ROLLS
Ensure that the proper roll set is installed on the
tool for the pipe size and material that will be
grooved. Roll sets are marked with the pipe size,
part number, and they are color coded for the
pipe material. Refer to the tables on page
46. If the proper rolls are not installed on the
tool, refer to the “Roll Changing” section.
CAUTION
• Ensure that the lower-roll retaining bolt is
tight and that the upper shaft is locked
in position.
A loose lower-roll retaining bolt or upper shaft
could cause damage to the tool and rolls.
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15TM-VE414MC REV_F

ADJUSTING THE ROLL GUARDS
CAUTION
• The “Adjusting the Roll Guards” section
shall be completed with every roll change.
• Verify that the upper and lower grooving
rolls are a matched set and are properly
lubricated.
Failure to follow these instructions could
result in property damage or personal injury.
The VE414MC guards must be adjusted every
time the rolls are changed, or when the pipe size
or wall thickness is different from the pipe that
was previously grooved.
NOTE: Both the VE414 and the VE414MC use
the same upper and lower grooving roll sets, as
well as other features. Because of similarities
between the VE414MC and the VE414 models,
some of the photos in this section show the
VE414 model. Therefore, some of these photos
may look different from your model.
1. Ensure that the proper roll set is on the tool
for the pipe size and material. Rolls are marked
with the pipe size, part number, and they are
color coded for the pipe material (refer to the
tables on page 46). If the proper rolls are not on
the tool, refer to the “Roll Changing” section.
2. Loosen the wing nuts, and move the
adjustable guards to the fully-up position.
Tighten the wing nuts.
3. Set the groove diameter stop to the pipe size
and schedule/thickness to be grooved. Back
off the depth adjuster lock, and align the depth
adjuster with the proper diameter and thickness.
Lock the depth adjuster in position with the
depth adjuster lock. Refer to the “Groovable
Pipe Lengths” section.
4. Retract the stabilizer, if necessary, to insert
the pipe onto the lower roll. To do this, loosen
the locking handle, and use the handwheel to
retract the stabilizer roller. Tighten the locking
handle.
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5. Insert a length of pipe that is the correct size
and thickness onto the lower roll. Ensure that
the pipe end contacts the lower-roll backstop
flange completely.
WARNING
Grooving rolls can crush or
cut fingers and hands.
• Always turn the main
power switch OFF
before making any tool
adjustments, unless
instructed otherwise.
• Loading and unloading pipe will place
your hands close to the rollers. Keep
hands away from the grooving rolls during
operation.
• Never reach inside the pipe end or across
the tool or pipe during operation.
• Always groove pipe in a direction that
rotates away from the operator.
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
• Never wear loose clothing, loose gloves,
or anything that can become entangled in
moving parts.
6. Set the main power switch to the “ON”
position.
7. Turn the selector switch to the “JOG” position.
8. Use the safety foot switch to bring the
upper roll down into firm contact with the pipe.
Withdraw your foot from the safety foot switch.
9. Remove the guard setting pad from its
storage location.
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10. Hold the guard setting pad firmly against the
pipe. Push it under the adjustable guards.
11. Loosen the wing nuts, and adjust each
guard to lightly pinch the pad against the pipe.
Tighten the wing nuts to secure the guards in
position.
12. Remove the guard setting pad from between
the pipe and the guards. Return the guard setting
pad to its storage location.
13. Prepare to support the pipe, and turn the
selector switch to the “NORMAL” position. The
arm/upper roll assembly will return to its upper
position, and the pipe will release.
CAUTION
• Use the “JOG” setting only for pre-
operation adjustments to the tool. When
the tool is left in the “JOG” setting with
the power on, the pipe will be gradually
released. This may result in the pipe
falling out of the tool.
• Always return the switch to the
“NORMAL” setting at the completion of
the pre-operation adjustments.
Failure to follow these instructions could
result in personal injury, product damage,
and/or property damage.
PIPE STABILIZER ADJUSTMENT
WARNING
• Always turn off the main power supply
to the tool before making any tool
adjustments.
• DO NOT reach over pipe while making
adjustments.
• DO NOT make adjustments while the tool/
pipe is in operation/motion.
Failure to follow these instructions could
result in serious personal injury.
The pipe stabilizer for the VE414MC is designed
to prevent pipe sway of short and long pipe
lengths. When the stabilizer is adjusted for a
selected pipe size and wall thickness, it does
not require further adjustment unless pipe of a
different size and wall thickness will be grooved.
Pipe of the same size and wall thickness can be
moved in and out of the tool without retracting
the stabilizer.
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18 TM-VE414MC REV_F

FIGURE 1
1. Ensure that the proper roll set is on the tool
for the pipe size and material. Rolls are marked
with the pipe size, part number, and they are
color coded for the pipe material (refer to the
tables on page 46). If the proper rolls are not on
the tool, refer to the “Roll Changing” section.
2. Loosen the stabilizer’s locking handle. Using
the handwheel, fully retract the stabilizer roller.
3. Insert a length of pipe that is the correct size
and thickness onto the lower roll. Ensure that
the pipe end contacts the lower-roll backstop
flange completely. Remove hands from the pipe.
4. Set the main power switch to the “ON”
position.
5. Turn the selector switch to the “JOG” position.
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