Victaulic VE450FSD Manual

WARNING
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: [e-mail]
Original Instructions
OGS
EndSeal™
TM-VE450FSDOPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE450FSD Roll Grooving Tool
TM-VE450FSD REV_C

TABLE OF CONTENTS
Hazard Identification ................. 2
Operator Safety Instructions ............ 2
Introduction ....................... 4
Receiving the Tool ................... 5
Large Container Contents...............5
Contents of Storage Boxes Mounted on Tool
Frame .............................5
Power Requirements ................. 6
Extension Cord Requirements ...........6
Portable Power Requirements ...........6
Tool Nomenclature................... 7
Tool Dimensions and Specifications ...... 8
Tool Setup ........................ 8
Pre-Operation Checks and Adjustments... 11
Pipe Preparation ....................11
Pipe Lengths Suitable for Grooving ......12
Grooving Rolls ......................13
Adjusting the Roll Guards..............13
Adjusting the Pipe Stabilizer............14
Adjusting the Groove Diameter Stop......16
Grooving Short Pipe Lengths .......... 18
Grooving Long Pipe Lengths ........... 20
Roll Changing ..................... 23
Upper Roll Removal
(Legacy and Newer Tool Versions).......23
Lower Roll Removal
(Legacy Tool Versions with Round
Main Shaft and Woodruff Key) ..........24
Lower Roll Installation
(Legacy Tool Versions with Round
Main Shaft and Woodruff Key) ..........25
Lower Roll Removal
(Newer Tool Versions with Square
Drive Main Shaft). ...................26
Lower Roll Installation
(Newer Tool Versions with Square
Drive Main Shaft)....................27
Upper Roll Installation
(Legacy and Newer Tool Versions).......28
Maintenance ...................... 29
Lubricating Tool Components...........29
Checking and Filling Hand Pump
Hydraulic Fluid .....................30
Bleeding Air from the Hydraulic System ...30
Motor Filter Removal and Cleaning.......30
Motor Filter Replacement..............30
Recommended Lubricants.............31
Parts Ordering Information ............ 31
Accessories....................... 31
VAPS112 Victaulic®Adjustable
Pipe Stand.........................31
VAPS224 Victaulic®Adjustable
Pipe Stand.........................31
Troubleshooting .................... 32
VE450FSD Ratings - Maximum Pipe Size
and Wall Thickness Capacity Tables ... 33
Roll Part Numbers .................. 34
Link to OGS Groove Specifications ...... 35
Link to EndSeal™“ES” Groove
Specifications ................... 35
Link to Groove Specifications ..... 35
Link to Additional Resources .......... 35
EC Declaration of Conformity .......... 36
UK Declaration of Conformity .......... 37
TM-VE450FSD / Operating and Maintenance Instructions Manual
1TM-VE450FSD REV_C

HAZARD IDENTIFICATION
Definitions for identifying the various hazard levels are provided below.
This safety alert symbol indicates important safety messages. When you see this symbol, be
alert to the possibility of personal injury. Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies an immediate hazard with a likelihood of death or
serious personal injury if instructions, including recommended precautions, are not followed.
WARNING
• The use of the word “WARNING” identifies the presence of hazards or unsafe practices
that could result in death or serious personal injury if instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION” identifies possible hazards or unsafe practices that
could result in personal injury and product or property damage if instructions, including
recommended precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies special instructions that are important but not related
to hazards.
OPERATOR SAFETY INSTRUCTIONS
The VE450FSD Roll Grooving Tool is designed for the sole purpose of roll grooving pipe. The lessee or
owner of this tool is responsible for ensuring that each operator reads this manual and fully understands
the operation of this grooving tool PRIOR to working with the tool. These instructions describe safe
operation of the tool, including setup and maintenance. Each operator shall become familiar with
the tool’s operations, applications, and limitations. Particular attention shall be given to reading and
understanding the dangers, warnings, and cautions described throughout this manual.
Operators shall follow all appropriate Occupational Safety and Health Administration (OSHA) guidelines
and training, and/or other nationally-recognized standards, as well as jobsite-specific requirements.
Use of this tool requires dexterity, mechanical skills, and sound safety habits. Although this tool is
designed and manufactured for safe, dependable operation, it is difficult to anticipate all combinations of
circumstances that could result in an accident. The operator is cautioned to always practice “safety first”
during each phase of use, including setup and maintenance.
Store this manual in a clean, dry area where it is always readily available. Additional copies are available
upon request through your Victaulic Sales Representative, or a PDF version can be downloaded at
victaulic.com.
TM-VE450FSD / Operating and Maintenance Instructions Manual
2TM-VE450FSD REV_C

DANGER
1. Avoid using the tool in potentially dangerous environments. Do not expose the tool to rain, and
do not use the tool in damp or wet locations. Do not use the tool on sloped or uneven surfaces.
Keep the work area well lit. Allow sufficient space to operate the tool properly.
2. Ground the drive motor to protect the operator from electric shock. Verify that the drive motor is
connected to an internally-grounded electrical source.
3. Disconnect the power cord from the electrical source before servicing the tool. Only authorized
personnel shall perform maintenance on the tool. Always disconnect the power cord from the
electrical source before servicing or adjusting the tool. Follow all lockout/tagout procedures.
WARNING
1. Follow all applicable local and national safety regulations.
2. Prevent back injury. Always follow OSHA guidelines, and/or other nationally-recognized standards,
for safe lifting techniques when handling tool components.
3. Wear proper apparel. Do not wear loose clothing, jewelry, or anything that can become entangled
in moving parts.
4. Wear protective items when working with tools. Always wear safety glasses, hardhat, foot
protection, and hearing protection (sound levels up to 97 decibels can be produced during the
grooving process).
5. Keep hands and tools away from grooving rolls during the grooving operation. Grooving rolls can
crush or cut fingers and hands. Use pipe that is a sufficient length.
6. Do not reach inside pipe ends during tool operation. Pipe edges can be sharp and can snag
gloves, hands, and shirt sleeves.
7. Operate the tool opposite the direction of pipe rotation. The tool shall be operated with a safety
foot switch that is located for ease of operator access. Never reach across moving parts. DO NOT
use the tool if it does not contain a safety foot switch (contact Victaulic).
8. Do not over-reach. Maintain proper balance at all times. Verify that the safety foot switch is easily
accessible to the operator.
9. Do not make any modifications to the tool. DO NOT remove any safety guarding or any
components that would affect tool safety or performance.
CAUTION
1. The VE450FSD tool is designed ONLY for roll grooving pipe sizes, materials, and wall
thicknesses specified in this manual.
2. Inspect the equipment. Before using the tool, check moveable parts for obstructions. Verify that
tool components are installed and adjusted in accordance with the “Tool Setup” section. Verify that
properly matched roll sets are installed and lubricated.
3. Stay alert. DO NOT operate the tool if impaired by drugs (medicinal or recreational), medication,
alcohol, or fatigue.
4. Keep visitors, trainees, and observers away from the work area. All visitors shall be kept a safe
distance from equipment at all times, and shall be offered the opportunity to review this manual.
5. Keep work areas clean. Keep the work area around the tool clear of any obstructions that could
limit movement of the operator. Clean up any spills on the floor to prevent slips or falls.
6. Secure the work, machine, and accessories. Verify that the tool is stable. Refer to the “Tool
Setup” section.
TM-VE450FSD / Operating and Maintenance Instructions Manual
3TM-VE450FSD REV_C

CAUTION
7. Support the work. Support long pipe lengths with a pipe stand, in accordance with the “Grooving Long
Pipe Lengths” section.
8. Do not force the tool. Do not force the tool or accessories to perform any functions beyond the
capabilities described in these instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool clean at all times to ensure proper and safe performance.
Follow the instructions for matching and lubricating tool components.
10. Use only Victaulic replacement parts and accessories. Use of any other parts may result in
a voided warranty, improper operation, and hazardous situations. Refer to the “Parts Ordering
Information” and “Accessories” sections.
11. Do not remove any labels from the tool. Replace any damaged or worn labels.
INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains trademarks,
copyrights, and/or patented features that are the exclusive property of Victaulic.
The Victaulic VE450FSD Roll Grooving Tool is a motorized hydraulic-feed tool for roll grooving pipe to
receive Victaulic grooved pipe products. The standard VE450FSD tool is supplied with Original Groove
System (OGS) roll sets for 4 – 12-inch/DN100 – DN300 carbon steel pipe and Advanced Groove System
(AGS) RW roll sets for 14 – 24-inch/DN350 – DN600 carbon steel pipe. VE450FSD rolls are marked
with the size and part number, and they are color coded to identify the pipe material. For roll grooving
to other specifications and materials, refer to the “VE450FSD Ratings” tables on page 33. Grooving rolls
for other specifications, sizes, and materials shall be purchased separately.
WARNING
• This tool shall be used ONLY for grooving pipe with specifications that fall within the
designated parameters.
• Always verify that the upper and lower grooving rolls are a matched set.
Failure to follow these instructions could damage the tool and cause product failure, resulting in
death or serious personal injury and property damage.
TM-VE450FSD / Operating and Maintenance Instructions Manual
4TM-VE450FSD REV_C

RECEIVING THE TOOL
VE450FSD tools are palletized individually and enclosed in a sturdy sleeve, which is designed for use
in shipping the tool back to Victaulic upon completion of the rental contract (when applicable). Any
additional roll sets that are ordered are contained in the larger storage box mounted at the back of the
tool frame.
Upon receipt of the tool, verify that all necessary parts are included. If any parts are missing, contact
Victaulic.
LARGE CONTAINER CONTENTS
Qty. Description
1VE450FSD Pipe Roll Grooving Tool
18 - 12-inch/DN200 - DN300 OGS Roll Set Mounted on the Tool (Unless Ordered Otherwise)
1Pipe Stabilizer Assembly (Mounted on Tool)
1Hand Pump Assembly (Mounted on Tool)
CONTENTS OF STORAGE BOXES MOUNTED ON TOOL FRAME
Qty. Description
2VE450FSD Operating and Maintenance Instructions Manual
1Bag Containing Pipe Stabilizer Positioning Hardware and Hand Pump Positioning Hardware
1Pipe Diameter Tape
1Guard Setting Pad for OGS Roll Set
1Guard Setting Pad for AGS Roll Set
1Safety Foot Switch
14 - 6-inch/DN100 - DN150 OGS Roll Set for Carbon Steel Pipe
114 - 24-inch/DN350 - DN600 AGS Roll Set for Carbon Steel Pipe
The tool is shown below with the hand pump and stabilizer assembly collapsed for shipping purposes.
Follow the “Tool Setup” instructions to install the hand pump and stabilizer assembly in their proper
operating positions.
TM-VE450FSD / Operating and Maintenance Instructions Manual
5TM-VE450FSD REV_C

POWER REQUIREMENTS
DANGER
• ONLY QUALIFIED ELECTRICIANS SHALL CONNECT INCOMING POWER.
• To reduce the risk of electric shock, check the electrical source for proper
grounding.
• Always disconnect the power cord from the electrical source before servicing or
adjusting the tool. Follow all lockout/tagout procedures.
• DO NOT alter plugs in any way.
Failure to follow these instructions could result in death or serious personal injury.
The VE450FSD is designed to operate on a 220-VOLT, SINGLE-PHASE 50 OR 60 HERTZ POWER
SUPPLY. The circuit protection required is 20 amps. All VE450FSD components are grounded to the
frame of the tool. Verify that the frame is grounded properly in accordance with Article 250 of the
National Electrical Code. If an extension cord is required, refer to the “Extension Cord Requirements”
section on this page for cord size requirements.
G
X
Y
20-Amp/220-Volt
Receptacle is Required
X (Black),
Y (White) - Power
G (Green) - Ground
The VE450FSD is provided with a 20-Amp/250-Volt
twist-lock plug. If a pre-wired outlet is not available,
contact a qualified electrician. DO NOT alter the plug in
any way. A 20-Amp circuit breaker is located inside the
electrical box at the back of the tool.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and an extension cord shall be used, it is important to use
the proper cord size (i.e. Conductor Size American Wire Gauge). Cord size selection is based upon tool
rating (amps) and cord length (feet). Cord sizes (gauges) thinner than required will cause significant
voltage drop at the drive motors while the tool is operating. Voltage drops may cause damage to the
drive motors and can result in improper tool operation. NOTE: It is acceptable to use a heavier cord size
(gauge) than what is required.
The required cord sizes (gauges) for cord lengths, up to and including 100 feet/30 m, are listed in the
table below. Use of extension cords longer than 100 feet/30 m shall be avoided.
Motor Rating Cord Lengths
Volts/Amps 25 feet/8 m 50 feet/15 m 100 feet/30 m
220 12 gauge 12 gauge 10 gauge
15
PORTABLE POWER REQUIREMENTS
When commercial power is not available, a portable power source (generator) may be utilized. The
portable power source shall have a minimum regulated output capacity rating of 3.5 kW. The minimum,
regulated 3.5 kW rating is required to ensure proper tool operation. Use of a non-regulated or lower
capacity power source may cause premature motor failure and erratic tool operation.
TM-VE450FSD / Operating and Maintenance Instructions Manual
6TM-VE450FSD REV_C

TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains trademarks,
copyrights, and/or patented features that are the exclusive property of Victaulic.
2
Depth Adjuster
Pipe Size Indicator
Groove Diameter Stop
Upper Shaft and Upper Roll
Stabilizer Wheel
and Guard
Storage Box for
Safety Foot Switch
Storage Box for Roll Sets
and Miscellaneous Items
Safety Foot Switch
Groove Diameter
Chart Labels
Roll Guards
Lower Roll
1
DANGER
Contact with hazardous voltage inside this
door may result in death or serious personal
injury.
Only qualified personnel should open this
door for maintenance purposes.
Always disconnect the power cord from
the electrical source before making any
tool adjustments or before performing any
maintenance.
•
•
VE450FSD
220V 50/60HZ 15A
1PH
PARALLEL
4826 Rev. A 5/07 R303450LBL
On cover of electrical box at back of tool
12
Hand Pump
Handle
Hand Pump
Valve
Hydraulic
Fill Plug
GROOVE DIAMETER
Grooving rolls can crush or cut ngers and hands.
•Always disconnect the tool from the power source
or switch tool o before making any tool adjustments.
•Verify that the guard is adjusted properly before
grooving pipe.
•Loading/unloading pipe will place your hands close
to the rollers. Keep hands away from the grooving rolls
and the roller on the pipe stabilizer during operation.
•Never reach inside the pipe ends or across the tool or pipe during operation.
•Always groove pipe in a CLOCKWISEdirection.
•Never groove pipe that is shorter than the recommended lengths listed in the
operating and maintenance instructions manual.
•Never wear loose clothing, loose gloves, or anything thatcan become entangled
in moving parts.
•Wear safety glasses, hardhat, foot protection,and hear ing protection.
•Operate the tool only with a safety foot switch. If the tool does not contain a
safety foot switch, contact Victaulic.
2271 Rev. D R010414LBL
Failure to follow instructions and
warnings could result in serious personal
injury, property damage, and/or product
damage.
•Before operating or servicing this tool, read
the entire operating and maintenance
instructions manual and all labels on the tool.
Contact Victaulic with questions regarding the safe and properoperation of tools:
Web: victaulic.com E-Mail: [email protected] Phone: 1-800-PICK-VIC
Hand Pump Assembly
TM-VE450FSD / Operating and Maintenance Instructions Manual
7TM-VE450FSD REV_C

TOOL DIMENSIONS AND SPECIFICATIONS
54.9 inches/
1394.5 mm
64.8 inches/
1645.9 mm
25.0 inches/
635.0 mm
34.0 inches/
863.6 mm
28.0 inches/
711.2 mm
37.6 inches/
955.0 mm
FRONT VIEW SIDE VIEW
Tool weight is 825 lbs/374 kg
Tool sound power is 97 dB(A)
TOOL SETUP
WARNING
• DO NOT plug the power cord into the electrical source until instructed otherwise.
• The tool SHALL be leveled and anchored securely to a sturdy floor or base.
Failure to follow these instructions could result in serious personal injury, tool damage, and
improper tool operation.
1. Remove all components from the packaging, and
verify that all necessary items are included. Refer to
the “Receiving the Tool” section.
The base of the VE450FSD frame, shown to the left,
serves as lifting points for a forklift or pallet jack.
TM-VE450FSD / Operating and Maintenance Instructions Manual
8TM-VE450FSD REV_C

Lifting Bar
In addition, the VE450FSD is provided with a lifting
bar, which serves as a balanced location to lift the tool
into position. The minimum lift capacity requirement
is 1000 pounds/453 kg.
2. Select a location for the tool by taking into consideration the following factors (refer to
“Tool Dimensions And Specifications” for overall dimensions):
a. The required power supply (refer to the “Power Requirements” section)
b. Adequate space to handle pipe lengths
c. A firm and level surface for the tool and pipe stand
d. Adequate clearance around the tool for adjustment and maintenance.
3. After an appropriate location is chosen, level the tool front to back. If the tool is not level, the grooving
operation will be affected. After the tool is leveled, anchor it securely to a sturdy floor or base.
4. Remove the lower bolt and lock washer from the
pipe stabilizer assembly. Keep this bolt and lock
washer for re-installation. If necessary, loosen but do
not remove the upper bolt.
5. Raise the pipe stabilizer assembly into the
operating position. Re-locate the bolt and lock washer
to the new lower hole in the pipe stabilizer assembly.
Tighten the bolt until the lock washer becomes
flattened. NOTE: The tool frame is designed so that
nuts are not required on the ends of the bolts.
6. Remove the two bolts and two lock washers from
the bag located in the larger storage box. Install the
bolts with lock washers into the holes in the pipe
stabilizer and tool frame. Tighten the bolts until the
lock washers become flattened.
TM-VE450FSD / Operating and Maintenance Instructions Manual
9TM-VE450FSD REV_C

7. Raise the hand pump to the operating position.
Insert the leg of the hand pump assembly into the
bracket on the tool.
8. Remove the bolt with the lock washer and flat
washer from the bag located in the larger storage
box. Install the bolt/lock washer/flat washer into the
hole in the tool frame bracket and leg of the hand
pump assembly. Tighten the bolt until the lock washer
becomes flattened.
9. Tighten the nut located on the back side of the
hand pump assembly.
10. Remove the cap from the power cylinder. Connect
the hydraulic hose from the hand pump to the power
cylinder using the quick connections provided.
11. Remove the safety foot switch from the storage
box. Place the safety foot switch in a location that
provides ease of access for the operator. DO NOT
ATTEMPT TO OPERATE THE TOOL WITHOUT A
SAFETY FOOT SWITCH.
12. Plug the power cord for the tool into an internally-
grounded electrical outlet. The outlet shall meet the
power requirements for the tool. Refer to the “Power
Requirements” section.
13. Depress the safety foot switch to check rotation
of the lower roll and to verify that the tool is stable.
Rotation of the lower roll shall be CLOCKWISE. If
rotation of the lower roll is counterclockwise, contact
Victaulic. If the tool wobbles, verify that it is level and
anchored securely to the floor or platform.
TM-VE450FSD / Operating and Maintenance Instructions Manual
10 TM-VE450FSD REV_C

PRE-OPERATION CHECKS AND ADJUSTMENTS
Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment.
However, before operating the tool, the following checks and adjustments shall be made to ensure
proper tool operation. In addition, the tool shall be inspected for any damage that may have occurred
during shipping and handling.
WARNING
• Before making any tool adjustments, disconnect the power cord from the electrical source.
Accidental startup of the tool could result in serious personal injury.
PIPE PREPARATION
For proper tool operation and production of grooves that are within Victaulic specifications, the following
pipe preparation steps shall be followed:
1. Victaulic recommends square-cut pipe. Beveled-end pipe may be used, provided that the wall
thickness is standard wall (ANSI B36.10) or less and that the bevel meets ANSI B16.25 (37½°) or
ASTM A-53 (30°). NOTE: Roll grooving beveled-end pipe may result in unacceptable flare, leaks, or
joint failure. Square-cut pipe SHALL be used with Victaulic products containing FlushSeal™and
EndSeal™gaskets.
For OGS, the maximum allowable tolerance from square-cut pipe ends
(“S” dimension shown) is:
⁄ inch/1.6 mm for 4-inch/DN100 and larger sizes
For AGS, the maximum allowable tolerance from square-cut pipe ends
(“S” dimension shown) is:
⁄ inch/1.6 mm for 14 – 20-inch/DN350 – DN500 – sizes
⁄ inch/2.4 mm for 22 – 24-inch/DN550 – DN600 sizes
This is measured from the true square line.
"S" Max.
2. Prior to grooving, raised internal and external weld beads and seams shall be ground flush to the
pipe surface a minimum of 6 inches/152 mm back from the pipe ends. This area shall be generally free
from indentations, projections, weld seam anomalies, and roll marks to ensure a leak-tight seal.
3. The inside diameter of the pipe end shall be cleaned to remove coarse scale, dirt, and other foreign
material that might interfere with or damage grooving rolls.
4. The front edge of the pipe end shall be uniform, with no concave/convex surface features that will
cause improper grooving roll tracking and result in difficulties during coupling assembly.
5. If pipe cut-off is required, Victaulic recommends the use of a mechanically-guided pipe cutting tool
for proper pipe end preparation. Free-hand pipe end cutting is not recommended.
CAUTION
• For maximum grooving roll life, remove foreign material and loose rust from the interior and
exterior surfaces of the pipe ends. Rust is an abrasive material that will wear the surface of
grooving rolls.
Foreign material may interfere with or damage grooving rolls, resulting in distorted grooves and
grooves that are out of Victaulic specifications.
TM-VE450FSD / Operating and Maintenance Instructions Manual
11TM-VE450FSD REV_C

PIPE LENGTHS SUITABLE FOR GROOVING
WARNING
• Grooving rolls can crush or cut fingers and hands. Never groove pipe that is
shorter than the recommended lengths listed in this manual.
Failure to follow this instruction may result in serious personal injury.
The VE450FSD tool is capable of grooving short pipe lengths without the use of a pipe stand. Refer
to the “Maximum Length that can be Grooved Without Use of Pipe Stand” column in the table below,
along with the “Grooving Short Pipe Lengths” section. Pipe that exceeds the lengths listed in the
“Maximum Length that can be Grooved Without Use of Pipe Stand” column (and up to 20 feet/6 meters
in length) requires the use of a pipe stand. Refer to the “Grooving Long Pipe Lengths” section. Pipe
lengths from 20 feet/6 meters up to double-random lengths (approximately 40 feet/12 meters) shall be
supported with two pipe stands.
NOTICE
• Grooved pipe nipples, shorter than those listed in the following table, are available from
Victaulic.
Nominal
Pipe Size
inches/DN
Actual Pipe Outside
Diameter inches/mm
Minimum Length that
can be Grooved Safely with
Victaulic Tool
inches/mm
Maximum Length that
can be Grooved Without
Use of Pipe Stand
inches/mm
4
DN100
4.500 8 36
114.3 205 915
5 5.563 8 32
141.3 205 815
6
DN150
6.625 10 28
168.3 255 715
8
DN200
8.625 10 24
219.1 255 610
10
DN250
10.750 10 20
273 255 510
12
DN300
12.750 12 18
323.9 305 460
14 – 16
DN350 – DN400
14.000 – 16.000 12 16
355.6 – 406.4 305 410
18 and Larger
DN450 and Larger
18.000 and Larger
457.2 and Larger
NOTE: Always use a pipe stand when roll grooving
pipe in these sizes. DO NOT roll groove pipe lengths
shorter than 18 inches/457 mm in these sizes.
If pipe is required that is shorter than the minimum length listed in this table, shorten the next-to-last piece so that the
last piece is as long (or longer) than the minimum length specified.
EXAMPLE: A 20-foot, 4-inch/6.2-m length of 10-inch/DN250 diameter carbon steel pipe is required to finish a
section and only 20-foot/6.1-m lengths are available. Instead of roll grooving a 20-foot/6.1-m length of carbon steel
pipe and a 4-inch/102-mm length of carbon steel pipe, follow these steps:
1. Refer to the table above, and note that for 10-inch/DN250 diameter carbon steel pipe, the minimum length that
can be roll grooved is 10inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length of pipe and a 10-inch/255-mm length of pipe.
TM-VE450FSD / Operating and Maintenance Instructions Manual
12 TM-VE450FSD REV_C

GROOVING ROLLS
Verify that the proper roll set is installed on the tool for the pipe size and material to be grooved. Roll
sets are marked with the pipe size and part number, and they are color coded for the pipe material.
Refer to page 34 for additional information. If the proper rolls are not installed on the tool, refer to the
“Roll Changing” section.
CAUTION
• Verify that the roll-retaining bolts and set screws are tight.
Loose retaining bolts and set screws could cause damage to the tool and rolls.
ADJUSTING THE ROLL GUARDS
VE450FSD guards shall be adjusted every time the rolls are changed or when the pipe size or wall
thickness is different from the previous pipe that was grooved.
Pipe
Lower-Roll
Backstop
Flange
1. Disconnect the power cord from the electrical
source.
2. Insert a length of pipe that is the correct size and
schedule onto the lower roll. Verify that the pipe end
contacts the lower-roll backstop flange. The pipe
shall rest directly on top of the roll and shall not be
skewed to one side or the other. NOTE: If necessary,
retract the pipe stabilizer to provide clearance for
inserting the pipe over the lower roll. To retract the
pipe stabilizer, loosen the locking handle and use the
handwheel to retract the roller.
Hand Pump
Handle
Hand Pump
Valve
3. Close the hand pump valve by turning it clockwise.
4. Pump the handle of the hand pump until the upper
roll moves down and comes into firm contact with the
pipe.
5. Remove the appropriate guard setting pad from the larger storage box. NOTE: Two guard setting
pads are included in the storage box. One is specifically for pipe being grooved with original-type roll
sets (thin guard pad), and the other is specifically for pipe being grooved with AGS roll sets (thick guard
pad with label that states “FOR AGS ONLY”).
6. Hold the correct guard setting pad firmly against the pipe and push it under the roll guards. Loosen
the knob on the front of the roll guards to drop the plate onto the guard setting pad. Tighten the knob.
TM-VE450FSD / Operating and Maintenance Instructions Manual
13TM-VE450FSD REV_C

7. Loosen the knob on the side of the roll guards to
drop the sliding guard onto the guard setting pad.
Tighten the knob.
8. Remove the guard setting pad from the pipe. Store
the guard setting pad in the larger storage box.
ADJUSTING THE PIPE STABILIZER
WARNING
• DO NOT reach over pipe while making adjustments.
• DO NOT make adjustments while the tool/pipe is in operation/motion.
Failure to follow these instructions could result in serious personal injury.
CAUTION
• DO NOT adjust the pipe stabilizer to push the pipe to the left and off center from the rolls.
Increased pipe-end flare and shortened roll life will result if the pipe is pushed to the left and
off center.
• Assembly of couplings on pipe that exceeds the maximum allowable flare dimension may
prevent proper pad-to-pad assembly of coupling housings and gasket distortion/damage.
Failure to prepare pipe in accordance with all instructions may cause joint failure, resulting in
personal injury and/or property damage.
The pipe stabilizer for the VE450FSD is designed to prevent sway of short and long pipe lengths. When
the pipe stabilizer is adjusted for a selected pipe size and wall thickness, it does not require further
adjustment unless pipe of a different size and wall thickness will be grooved. Pipe of the same size and
wall thickness can be moved in and out of the tool without retracting the pipe stabilizer.
Locking
Handle
1. Loosen the locking handle of the pipe stabilizer.
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2. Using the handwheel, advance the roller on the pipe stabilizer inward until it is approximately
⁄ inch/1.5 mm from the pipe. Refer to Figure 1 for proper positioning
3. Tighten the locking handle of the pipe stabilizer.
4. Plug the power cord for the tool into an internally-grounded electrical outlet. Refer to the “Power
Requirements” section.
FIGURE 1
CORRECT INCORRECT
5. Depress the safety foot switch and observe the
roller on the pipe stabilizer. The roller on the pipe
stabilizer shall remain in slight contact with the pipe,
and the pipe shall rotate smoothly without swaying
from side to side. If the pipe is not rotating smoothly
or is swaying from side to side, remove your foot from
the safety foot switch. When the pipe stops rotating,
adjust the roller on the pipe stabilizer further inward.
Depress the safety foot switch, verify that the pipe
rotates smoothly and does not sway from side to side,
and make further adjustments, as necessary. DO NOT
adjust the pipe stabilizer too far inward, since it will
skew the pipe to the left and off center and result in
excessive pipe-end flare.
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ADJUSTING THE GROOVE DIAMETER STOP
NOTICE
• To perform the following adjustments, Victaulic recommends the use of several short, scrap
sections of pipe that are the proper material, diameter, and thickness to be grooved. Verify
that the scrap sections meet the length requirements listed in the “Pipe Lengths Suitable for
Grooving” section.
Pipe Size
Indicator Label
Depth
Adjuster
Hydraulic
Power
Cylinder
The groove diameter stop shall be adjusted for each
pipe size or change in wall thickness.
1. Locate the proper pipe diameter and thickness on
the pipe-size indicator label of the depth adjuster. The
depth adjuster can be rotated for ease of viewing.
Align the top edge of the depth adjuster with the lower
line position of the proper pipe size and schedule
markings.
Depth
Adjuster
Groove
Diameter
Stop
2. Hold the depth adjuster to prevent it from turning.
Turn the groove diameter stop counterclockwise to
lock the depth adjuster in this position.
NOTICE
• The markings provide an approximate groove diameter adjustment and are not exact groove
diameter settings. Variations in pipe OD and wall thickness make it impossible to calibrate the
groove diameter stop exactly.
• Occasionally during the grooving operation, the groove diameter stop may move up and down
slightly, making contact and then breaking contact with the hydraulic cylinder. This is normal
for pipe that has a noticeable weld seam, hard spot, or large wall thickness variation.
3. Prepare a trial groove by referring to the “Grooving Short Pipe Lengths” or “Grooving Long Pipe
Lengths” section.
4. After a trial groove is prepared and the pipe is removed from the tool, check the groove diameter (“C”
dimension) carefully with a pipe tape. In addition, a vernier caliper or narrow-land micrometer can be
used to check the “C” dimension at two locations (90° apart) within the groove. The average reading
shall be within the required groove diameter specification.
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CAUTION
• The “C” dimension (groove diameter) shall conform to Victaulic specifications to ensure proper
joint performance.
Failure to follow this instruction could cause joint failure, resulting in personal injury and/or
property damage.
5. If the groove diameter (“C” dimension) is not within Victaulic specifications, the diameter stop shall
be adjusted.
5a. Loosen the depth adjuster from the groove diameter stop, and rotate each independently. Rotating
the depth adjuster and groove diameter stop when locked together will cause premature thread wear.
5b. To adjust for a smaller groove diameter, turn the depth adjuster counterclockwise (when viewed
from above the tool).
5c. To adjust for a larger groove diameter, turn the depth adjuster clockwise (when viewed from above
the tool).
5d. Hold the depth adjuster to prevent it from turning. Turn the groove diameter stop counterclockwise
to lock the depth adjuster in position.
NOTE: A quarter turn either way will change the groove diameter by 0.042 inch/1.1 mm or 0.167 inch/
4.2 mm per full turn.
6. Prepare another trial groove, and check the groove diameter (“C” dimension), as described in
step 4 on the previous page. Repeat these steps, as necessary, until the groove diameter is within
specification.
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GROOVING SHORT PIPE LENGTHS
WARNING
Grooving rolls can crush or cut fingers and hands.
• Always unplug the power cord from the electrical source before making any tool
adjustments.
• Loading/unloading pipe will place your hands close to the rollers. Keep hands
away from the grooving rolls and the roller on the pipe stabilizer during operation.
• Never reach inside the pipe ends or across the tool or pipe during operation.
• Always groove pipe in a CLOCKWISE direction.
• Never groove pipe that is shorter than the recommended lengths listed in this manual.
• Never wear loose clothing, loose gloves, or anything that can become entangled in moving parts.
1. Before grooving, verify that all instructions in the previous sections of this manual have been followed.
2. Verify that the tool is plugged into an internally-grounded electrical outlet. Refer to the “Power
Requirements” section.
Hand Pump
Valve 3. Open the hand pump valve by turning it
counterclockwise. This will allow the upper roll to
move to its highest position.
Pipe
Lower-Roll
Backstop
Flange
4. Insert a length of pipe that is the correct size and
schedule onto the lower roll. Verify that the pipe end
contacts the lower-roll backstop flange. The pipe shall
rest directly on top of the roll and shall not be skewed
to one side or the other. Continue to support the pipe
until instructed otherwise.
5. Close the hand pump valve by turning it clockwise.
6. The operator shall be positioned, as shown to the
left. Pump the handle of the hand pump until the
upper roll moves down and comes into firm contact
with the pipe. Remove hands from the pipe.
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7. Depress and hold down the safety foot switch. This
will produce clockwise rotation of the lower roll when
viewed from the front of the tool. Check the tracking
of the pipe as it rotates to verify that it remains in
contact with the lower-roll backstop flange. If the
pipe does not remain in contact with the lower-roll
backstop flange, stop the tool by releasing the safety
foot switch. When the pipe stops rotating, verify that
the pipe is positioned properly on the lower roll.
8. After proper pipe positioning is verified, depress and hold down the safety foot switch. As the pipe
rotates, begin the grooving process by pumping the handle of the hand pump slowly. DO NOT pump
the handle of the hand pump too fast. The rate shall be sufficient to maintain an audible, moderate-to-
heavy load on the motors.
9. Continue the grooving process until the depth stop comes into full contact with the top of the
hydraulic power cylinder. Continue to rotate the pipe for one to three revolutions to ensure groove
completion.
10. Remove foot from the safety foot switch.
11. When rotation stops, support the pipe.
12. To release the pipe, open the hand pump valve by turning it counterclockwise. Remove the pipe
from the lower roll.
NOTICE
• Occasionally during the grooving operation, the groove diameter stop may move up and down
slightly, making contact and then breaking contact with the hydraulic cylinder. This is normal for
pipe that has a noticeable weld seam, hard spot, or large wall thickness variations.
• The groove diameter shall be within specification for the diameter and wall thickness of the
pipe. The groove diameter shall be checked and adjusted, as necessary, to ensure grooves
remain within specification.
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