Victaulic VE26 Series Manual

TM-VE26OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE26 Pipe/Tubing Roll Grooving Tool
WARNING
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any roll grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pick[email protected].
WARNING
VE26S, VE26SS, VE26P, VE26C, VE26BC, VE26DIN, AND VE26AC
MANUAL FEED, IN-PLACE ROLL GROOVING TOOLS
ADAPTABLE FOR MOTORIZED OPTION
Original Instructions
TM-VE26
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TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving the Tool ....................6
Container Contents ...................6
Optional Power Drive Kit Contents ........6
Power Requirements ................. 7
Power Drive Requirements..............7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions and Specifications ...... 9
Tool Setup ....................... 10
Pipe Vise Setup .....................10
Groove-In-Place Setup................10
Power Drive Mounting Plate
Kit Installation................... 11
Power Drive Setup .................. 12
Preparation for Grooving.............. 15
Pipe/Tubing Preparation ..............15
Pipe Lengths Suitable for Grooving ...... 16
Short Pipe/Tubing Lengths.............16
Long Pipe/Tubing Lengths .............17
Groove Depth Adjustment............. 18
Grooving Operation for Pipe Vise Setup or
Groove-In-Place Setup ............. 20
Dismounting the Tool .................22
Grooving Operation for
Power Drive Setup ................ 23
Maintenance ...................... 28
Parts Ordering Information ............ 28
Accessories....................... 29
Troubleshooting.................... 30
General and “In-Place” Grooving ........30
Tools Installed on a Power Drive ........31
Tool Rating and Roll Selection
VE26S for Steel and Schedule 40
Stainless Steel Pipe and VE26P for
Aluminum and PVC Pipe ..............32
VE26SS for Light-Wall Stainless
Steel Pipe .........................33
VE26C for CTS US Standard –
ASTM Drawn Copper Tubing ...........34
VE26EC for European Standard –
EN 1057 Drawn Copper Tubing ........34
VE26AC for Australian Standard –
AS 1432 Drawn Copper Tubing .........35
Explanation of Critical Roll Groove
Dimensions ..................... 36
Roll Groove Specifications
Steel, Stainless Steel,
Aluminum, and PVC Pipe..............38
CTS US Standard – ASTM B-88
Hard-Drawn Copper Tubing ............39
European Standard – EN 1057
Copper Tubing ......................40
Australian Standard – AS 1432
Copper Tubing ......................41
EC Declaration of Incorporation ........ 42
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HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VE26 is designed for the sole purpose of
roll grooving pipe/tubing. These instructions
must be read and understood by each operator
PRIOR to working with the grooving tools. These
instructions describe safe operation of the tool,
including set up and maintenance. Each operator
must become familiar with the tool’s operations,
applications, and limitations. Particular care
should be given to reading and understanding
the dangers, warnings, and cautions described
throughout these operating instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of these tools. The operator
is cautioned to always practice “safety first”
during each phase of use, including set up and
maintenance. It is the responsibility of the lessee
or user of these tools to ensure that all operators
read this manual and fully understand the
operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic.
WARNING
1. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
2. Wear protective items when working
with tools. Always wear safety glasses,
hardhat, foot protection, gloves, and
hearing protection.
3. Keep hands and tools away from grooving
bits and tracking wheel during the
grooving operation. Grooving area can
crush or cut fingers and hands.
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4. Do not reach inside the pipe ends during
tool operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
CAUTION
1. This tool is designed ONLY for roll
grooving pipe/tubing sizes, materials, and
wall thicknesses listed in the “Tool Rating
and Roll Selection” section.
2. Inspect the equipment. Before using the
tool, check all moveable parts for any
obstructions. Ensure that guards and tool
components are installed and adjusted
properly.
3. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the work area
around the tool clear of any obstructions
that could limit the movement of the
operator. Clean up any oil or other spills.
6. Secure the work, tool, and accessories.
Ensure that the tool is stable. Refer to the
“Tool Setup” section.
7. Support the work. Pipe should be
supported by a pipe stand that is secured
to the floor or to the ground.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TOOLS USED WITH A POWER DRIVE
NOTICE
• In addition to the previous safety
instructions, the following safety
instructions apply when using the
VE26 with a power drive.
DANGER
1. VE26 tools that are intended for use
with a power drive MUST have the
optional power drive kit installed before
attempting to groove pipe/tubing.
2. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
3. Ground the power drive to protect the
operator from electric shock. Ensure
that the drive motor is connected to an
internally grounded electrical source.
4. Prevent accidental startups. Place the
switch on the power drive to the “OFF”
position before plugging the unit into the
electrical source.
5. Operate the tool only with a safety foot
switch. The tool must be operated with
the safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, do not use the tool, and
contact Victaulic.
6. Secure the power drive. Ensure that the
power drive is stable.
7. Disconnect electrical power before
servicing the tool. Only authorized
personnel should attempt to perform
maintenance on the tool. Always
disconnect the power before servicing
or adjusting the tool.
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INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The Victaulic VE26 series is designed for roll
grooving pipe/tubing to receive Victaulic grooved
pipe/tubing products, and can be operated
manually or with a power drive.
CAUTION
• This tool must be used ONLY for roll
grooving pipe/tubing designated in the
“Tool Rating” section of this manual.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life and/or damage to the tool.
RECEIVING THE TOOL
VE26 tools are packed individually in sturdy
containers that are designed for repeated
shipping. Save the original container for return
shipment of rental tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1VE26 Tool (S, SS, P, C, BC, DIN,
or AC version, as ordered)
1set of Groove Depth Gauges (attached to tool)
1Hand Crank
2VE26 Operating and Maintenance
Instructions Manual
1RP-VE26 Repair Parts List
OPTIONAL POWER DRIVE KIT
CONTENTS*
Qty. Description
1Power Drive Mounting Plate
1Drive Shaft/Adapter
1Hex Head Bolt
1Hex Nut with Nylon Insert
2Hex Head Cap Screw
2Lock Washer
2Hex Nut
* Kit Part Number (R-075-026-KIT)
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POWER REQUIREMENTS
DANGER
• To reduce the risk of electric shock,
check the electrical source for proper
grounding.
• Before performing any maintenance on
the tool, turn the switch on the power
drive to the “OFF” position, or disconnect
the power cord from the electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
POWER DRIVE REQUIREMENTS
VE26 tools are designed for manual operation
or operation with a power drive. For power
operation, tools mount directly onto a Victaulic
VPD752 Power Drive or a Ridgid®300 Power
Drive. Consult the drive manufacturer’s
instructions for proper operation of the drive.
Contact Victaulic for information regarding
mounts for alternate power drives.
Power must be supplied to the drive motor
through a safety foot switch to ensure safe
operation. Ensure that the power drive is
grounded properly in accordance with Article
250 of the National Electrical Code.
If an extension cord is required, refer to the
“Extension Cord Requirements” section that
follows for cord sizes. In addition, refer to the
power drive manufacturer’s instructions prior
to use.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop
at the power drive while the tool is operating.
Voltage drops may cause damage to the power
drive and can result in improper tool operation.
NOTE: It is acceptable to use a cord size that is
thicker than required.
The required cord sizes for cord lengths up to
and including 100 ft/31 m are listed in the table
below. Use of extension cords longer than 100
ft/31 m must be avoided.
Power Drive
Rating
volts/amps
Cord Lengths
feet/meters
25
8
50
15
100
31
115
15 12 gauge 12 gauge 10 gauge
®Ridgid is a registered trademark of the Ridge Tool Company
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TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Hand
Crank
Inner Roll
Grooving Roll
Roll Arm
Tool Body
Depth Stop
Collars
Nose
Feed Screw
Feed Nut
Trunnion
Groove
Depth Stop
Gauges
Pipe-End
Stop (2)
1
2
Inner Grooving
Roll Shaft
3
Drive Nut
KEEP
HANDS
AWAY
2
13
Warning Label (Varies depending upon
which tool conguration is ordered)
Groove Diameter“C” Dimension
Label (Varies depending upon which
tool conguration is ordered)
OPPOSITE SIDE OF TOOL
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TM-VE26 / Operating and Maintenance Instructions Manual

TOOL DIMENSIONS AND SPECIFICATIONS
Tool weight is 29 pounds/13 kilograms.
Tool weight includes the tool head assembly, mounting plate, drive shaft/adapter, and hardware.
The tool head assembly alone weighs approximately 22 pounds/10 kilograms.
Tool sound pressure for manual use is below 70 dB(A).
Tool sound pressure for powered use is 99.7 dB(A), while tool sound power is 91.7 dB(A). All
measurements taken with a VPD 752 power drive.
9.00 in/
229 mm
3.00 in/
76 mm
6.00 in/
152 mm
4.13 in/
105 mm
8.75 in/
222 mm
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TOOL SETUP
VE26 tools can be used to groove pipe/tubing
that is supported by several different methods.
Refer to the setup instructions listed in this
section for different grooving options.
PIPE VISE SETUP
1. When grooving pipe/tubing that is supported
with a pipe vise, select a location for the tool
and pipe vise by taking into consideration the
following factors:
a. Adequate space to handle pipe/tubing
lengths
b. A firm and level surface for the pipe vise
c. Anchoring requirements for the pipe vise
2. Mount a chain-type pipe vise onto a
stand or workbench. The pipe vise should be
mounted flush with, or slightly overhanging,
the edge of the stand or workbench. When the
tool is mounted on the pipe/tubing, the tool
must be able to rotate freely around the pipe/
tubing without being obstructed by the stand or
workbench.
3. Secure a length of pipe/tubing in the
pipe vise. Pipe/tubing position and pipe vise
anchoring must be capable of handling the
weight of the tool (22 pounds/10 kilograms),
plus the manual effort required to operate the
tool (approximately 20 ft-lbs/27 N•m of torque).
Position the pipe/tubing to overhang the pipe
vise by approximately 5–12 inches/125–300
mm, as shown, so that the tool can rotate freely.
GROOVE-IN-PLACE SETUP
WARNING
• Depressurize and drain
the piping system before
attempting to disassemble any
Victaulic piping products.
• Pipe hangers must be capable of
handling the weight of the tool and the
manual effort required to operate the
tool.
Failure to follow these instructions could
result in serious personal injury and/or
property damage.
Previously installed pipe/tubing may be
grooved with a VE26 tool, provided that the
pipe/tubing is supported securely and that
the system is completely depressurized and
drained. Pipe hangers must be capable of
handling the weight of the tool (approximately
22 pounds/10 kilograms), plus the manual
effort required to operate the tool (approximately
20 ft-lbs/27 N•m).
Ensure that there is adequate clearance around
the pipe/tubing to permit proper tool rotation
during the grooving process. Refer to the Tool
Dimensions and Specifications section.
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POWER DRIVE MOUNTING
PLATE KIT INSTALLATION
1. Install the drive shaft/drive-adapter assembly
onto the end of the lower shaft, as shown above.
NOTE: Ensure that the holes in the drive shaft/
drive-adapter assembly align with the holes in
the inner grooving roll shaft.
2. Insert the hex head bolt through the holes in
the drive shaft/drive-adapter assembly and the
inner grooving roll shaft. Thread the hex nut with
nylon insert onto the end of the hex head bolt,
as shown above.
3. Tighten the hex nut with nylon insert to
secure the drive shaft/drive-adapter assembly to
the inner grooving roll shaft.
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4. Install the power drive mounting plate onto
the tool by placing the hole in the mounting
plate over the drive nut. The two screws in
the tool must align with the two holes in the
mounting plate, as shown above.
5a. Insert a hex head cap screw into a hole in
the mounting plate and tool body. Install a lock
washer onto the end of the hex head cap screw,
and thread a hex nut onto the end of the hex
head cap screw. Repeat this procedure with the
other hole in the mounting plate and tool body.
5b. Tighten the two hex nuts to secure the
mounting plate to the tool body.
POWER DRIVE SETUP
WARNING
• DO NOT plug the power drive into
the electrical source until instructed
otherwise.
• Accidental startup of the tool could result
in serious personal injury.
The VE26 tool is intended for field or shop setup
and can be attached to a Victaulic VPD752
Power Drive or a Ridgid 300 Power Drive with
a 38-rpm maximum chuck speed. The power
drive kit, which includes a special power drive
mounting plate and hardware, must be ordered
from Victaulic.
1. Remove all components from the packaging,
and ensure that all necessary items are
included. Refer to the “Receiving the Tool”
section.
2. Select a location for the power drive, tool,
and pipe stand by taking into consideration the
following factors (refer to the drawing below for
overall dimensions):
a. The required power supply (refer to the
power drive manufacturer’s instructions)
b. Adequate space to handle pipe/tubing
lengths
c. A firm and level surface for the power
drive, tool, and pipe stand
d. Adequate clearance around the tool for
adjustment and maintenance
AC
B
D
Dimensions - inches/millimeters
A B C D
45.00
1143. 0
37.0 0
939.8
41.00
1041.4
43.00
1092.2
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3. Ensure that the hardware is tightened to
secure the power drive to the power drive stand.
NOTICE
• The cutoff attachments, threading dies,
and reamer station do not need to be
removed from the power drive. Refer to
the photo shown below.
4a. Extend the two tubular support arms to their
full extension beyond the chuck of the power
drive.
4b. Secure the two tubular support arms in
position. Refer to the power drive manufacturer’s
instructions.
5. Open the chuck of the power drive fully. Refer
to the power drive manufacturer’s instructions.
6. Refer to the “Preparation for Grooving”
section to install the power drive mounting plate
onto the VE26 tool.
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7. Orient the VE26 tool so that the roll arm
is located in the 6 o’clock position. Align the
flat portions of the drive shaft with the chuck
jaws by turning the drive shaft. Install the tool
assembly onto the power drive by inserting the
drive shaft into the chuck and engaging the
forks of the mounting plate with the tubular
support arms of the power drive, as shown
above. NOTE: The forks of the mounting plate
should be approximately 4 inches/100 mm back
from the ends of the tubular support arms, as
shown above.
8. Tighten the chuck. Ensure that the chuck
jaws engage with the flats of the drive shaft.
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any maintenance
on the tool, turn the switch on the
power drive to the “OFF” position, or
disconnect the power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
9. Ensure that the switch on the power drive
is in the “OFF” position. Plug the power drive
into an internally grounded electrical outlet. The
outlet must meet the requirements for the power
drive (refer to the power drive manufacturer’s
instructions). If an extension cord is used, refer
to the “Extension Cord Requirements” section
for requirements.
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WARNING
• The power drive MUST be operated with a
safety foot switch. If the power drive does
not contain a safety foot switch, contact
the power drive manufacturer.
• Operating the tool without a safety foot
switch could result in serious personal
injury.
10. Turn the power drive switch to the position
that will produce clockwise rotation of the chuck
when viewed from the front of the tool. On the
Victaulic VPD752 or Ridgid 300 Power Drive,
placing the switch in the REVERSE position will
produce clockwise rotation of the chuck, lower
roll, and pipe/tubing.
11. Depress the safety foot switch, check
the rotation of the chuck and lower roll, and
ensure that the tool is stable. If rotation is
counterclockwise, place the switch on the
power drive in the opposite position. If the
tool wobbles, ensure that the tool is mounted
squarely in the chuck and that the tool is level
on the floor. If the wobble persists, the power
drive support arms are bent or the power drive
is damaged. Have the power drive repaired if the
wobble persists.
PREPARATION FOR GROOVING
The VE26 tool design eliminates the need for roll
changes. However, before attempting to operate
the tool, ensure that the correct tool is used for
the pipe/tubing size and material being grooved.
Refer to “Tool Rating And Roll Selection” for
details.
PIPE/TUBING PREPARATION
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following guidelines must be followed.
1. Victaulic recommends square-cut pipe/tubing
for use with grooved-end pipe/tubing products.
Square-cut pipe/tubing MUST be used with
Victaulic FlushSeal®gaskets. Beveled-end pipe/
tubing may be used for other applications,
provided that the wall thickness is standard wall
(ANSI B36.10) or less and that the bevel meets
ANSI B16.25 (37½º) or ASTM A-53 (30°).
NOTE: Roll grooving beveled-end pipe/tubing
may result in unacceptable flare.
2. Raised internal and external weld beads and
seams must be ground flush with the pipe/
tubing surface 2 inches/50 mm back from the
pipe/tubing ends.
3. All coarse scale, dirt, and other foreign
material must be removed from the interior and
exterior surfaces of the pipe/tubing ends.
CAUTION
For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe/
tubing ends. Rust is an abrasive material
that will wear the surface of grooving rolls.
Foreign material may interfere with or
damage grooving rolls, resulting in distorted
grooves and grooves that are out of Victaulic
specifications.
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PIPE LENGTHS SUITABLE FOR
GROOVING
(Applies only to tools installed on a power drive)
The VE26 roll grooving tool installed on a power
drive is capable of grooving short pipe/tubing
lengths without the use of a pipe stand. Refer
to the “Short Pipe/Tubing Lengths” section on
this page.
Pipe/tubing lengths longer than those listed in
Table 1 (and up to 20 feet/6 meters) must be
supported with a pipe stand.
Pipe/tubing lengths from 20 feet/6 meters up
to double-random lengths (approximately 40
feet/12 meters) must be supported with two
pipe stands.
SHORT PIPE/TUBING LENGTHS
WARNING
• Grooving rolls can
crush or cut fingers
and hands.
• Never groove pipe
that is shorter than
the recommended
lengths listed in this
manual.
Table 1 shows the minimum and maximum
pipe/tubing lengths that can be grooved without
the use of a pipe stand. Refer to the “Grooving
Operation For Power Drive Setup” section for
instructions on how to groove short pipe/tubing
lengths. For pipe/tubing longer than what is
shown in Table 1, refer to the “Long Pipe/Tubing
Lengths” section.
NOTICE
• Grooved pipe/tubing nipples, shorter than
those listed in the following tables, are
available from Victaulic.
TABLE 1 - PIPE LENGTHS SUITABLE
FOR GROOVING
Steel, Stainless
Steel, Aluminum,
and PVC Pipe
CTS US
Standard
ASTM B-88
Copper
Tubing
Size
Length
inches/mm
Nominal
Size
inches
Actual
Outside
Diameter
inches/mm
Nominal
inches/
Actual
mm Minimum Maximum
22.375 2 8 36
60.3 54.0 205 915
2½ 2.875 2½ 836
73.0 66.7 205 915
33.500 3 8 36
88.9 79.4 205 915
44.500 4 8 36
114. 3 104.8 205 915
55.563 5 8 32
141.3 130.2 205 815
66.625 610 28
168.3 155.6 255 715
Nominal Size - millimeters Length - millimeters
European
Standard
Copper
Tubing Size
Australian
Standard
Copper Tubing
Size Minimum Maximum
54 DN 50 205 915
64 DN65 205 915
66.7 205 915
76.1 DN80 205 915
88.9 205 915
108 DN100 205 915
133 DN125 205 815
159 DN150 255 715
If pipe/tubing is required that is shorter than
the minimum length listed in the above table,
shorten the next-to-last piece so that the last
piece is as long as (or longer than) the minimum
length specified. Refer to the example that
follows.
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EXAMPLE: A 20-foot, 4-inch (6.19-m) length
of 6-inch diameter steel pipe is required to
finish a section, and only 20-foot (6.09-m)
lengths are available. Instead of roll grooving
a 20-foot (6.09-m) length of steel pipe and a
4-inch (101.6-mm) length of steel pipe, follow
these steps:
1. Refer to Table 1 and note that, for 6-inch
diameter steel pipe, the minimum length that
should be roll grooved is 10 inches (254 mm).
2. Roll groove a 19-foot, 6-inch (5.94-m) length
of steel pipe and a 10-inch (254-mm) length
of steel pipe. Refer to the “Long Pipe/Tubing
Lengths” section on this page.
LONG PIPE/TUBING LENGTHS
When roll grooving pipe/tubing that exceeds the
maximum length shown in Table 1, a roller-type
pipe stand must be used. The roller-type pipe
stand must be capable of handling the weight of
the pipe/tubing, while allowing the pipe/tubing to
rotate freely.
a. Ensure that the power drive and pipe stand
are located on a firm and level surface.
10’ + 1’ - 0
(3m+.3m-0)
½° to 1°
(2-4 inches/51-102 mm)
Pipe
Centerline
Pipe angle
exaggerated for clarity
20-foot (6-meter)
Length of Pipe
FIGURE 1 - SUPPORT OF PIPE
b. Place the pipe stand at a distance slightly
beyond half the length of the pipe/tubing from
the tool. Refer to Figure 1 above.
Tool and Pipe Centerline
Operate tool from this side
FIGURE 2 - TRACKING ANGLE
c. Position the centerline of the pipe stand
along the centerline of the tool. Refer to Figure
2 above.
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NOTICE
• Pipe must be positioned ABOVE level
when using VE26 or VE46 roll grooving
tools with a power drive.
• All other Victaulic roll grooving tools
require pipe positioning that is below
level.
d. Adjust the height of the pipe stand so that
the pipe is approximately ½º to 1º ABOVE level.
Refer to Figure 1. NOTE: The pipe/tubing must
be inserted into the rolls while the height of the
pipe stand is adjusted.
CAUTION
• Ensure that the pipe stand is positioned
properly to prevent flaring of the pipe/
tubing end.
• Always refer to the applicable “Roll
Groove Specifications” table for details.
Installation of couplings on pipe/tubing that
exceeds the maximum allowable flare may
prevent pad-to-pad closure of the housings
and/or may cause damage to the coupling
gasket, resulting in property damage.
NOTICE
• Figure 1 shows the Victaulic Adjustable
Pipe Stand (VAPS 112). The VAPS 112
is suitable for ¾ – 12-inch sizes. The
Victaulic Model VAPS 224 is suitable
for 2 – 24-inch sizes. Refer to the
“Accessories” section.
• For additional information about pipe
stands, refer to the instructions included
with the pipe stand.
GROOVE DEPTH ADJUSTMENT
The depth stop collars must be adjusted
for each pipe/tubing size or change in wall
thickness. The groove diameter, which is
identified as the “C” dimension, is listed under
the “Roll Groove Specifications” table. In
addition, a label is affixed to the tool, which lists
the “C” dimensions for the pipe/tubing sizes.
NOTICE
• To perform the following adjustments,
use several short scrap sections of
pipe/tubing that is the proper material,
diameter, and thickness to be grooved.
Ensure that the scrap sections meet the
length requirements in Table 1.
1. Unlock and separate the depth stop collars
by turning them in opposite directions.
2. Clamp the pipe/tubing in the tool by turning
the feed nut clockwise. Continue to turn the
feed nut clockwise until the grooving rolls make
firm contact with the pipe/tubing.
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3. Remove the groove depth gauges from the
clip on the tool. The groove depth gauges are
identified with the pipe/tubing size. Select
the correct groove depth gauge, and place it
between the depth stop collar and trunnion, as
shown.
4a. Using the groove depth gauge like a feeler
gauge, turn the depth stop collar until it contacts
the groove depth gauge firmly against the top
of the trunnion. Turn the second collar until it
is locked firmly against the depth stop collar.
Locking the two collars will maintain the gap set
with the groove depth gauge.
4b. Remove the groove depth gauge from
between the collar and trunnion. Place the
groove depth gauges back into the clip provided
on the tool.
5. Prepare a trial groove. Refer to the applicable
“Grooving Operation” section.
6. After a trial groove is prepared and the pipe/
tubing is removed from the tool, carefully check
the groove diameter (“C” dimension). Refer to
the “Roll Groove Specifications” section. The
PT-100 Pipe Tape, supplied with the tool, is the
best method for checking the “C” dimension.
In addition, a vernier caliper or narrow-
land micrometer can be used to check this
dimension at two locations (90º apart) around
the groove. The average reading must be within
the required groove diameter specification.
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CAUTION
• The “C” dimension (groove diameter)
must conform to Victaulic specifications
to ensure proper joint performance.
Failure to follow this instruction could cause
joint failure, resulting in personal injury and/
or property damage.
7. If the groove diameter (“C” dimension) is not
within Victaulic specifications, the depth stop
collars must be adjusted.
7a. To adjust for a smaller groove diameter, turn
the depth stop collars away from the trunnion.
7b. To adjust for a larger groove diameter, turn
the depth stop collars toward the trunnion.
NOTE: A quarter-turn either way will change the
groove diameter approximately 0.016 inch (0.4
mm) or 0.064 inch (1.6 mm) per full turn.
8. Prepare another trial groove, and check the
groove diameter (“C” dimension), as described
in steps 5 - 6 on the previous page. Repeat
these steps, as necessary, until the groove
diameter is within specification.
GROOVING OPERATION FOR
PIPE VISE OR GROOVE-IN-PLACE
SETUP
CAUTION
• This tool must be used ONLY for roll
grooving pipe/tubing designated in the
“Tool Rating” section of this manual.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life and/or damage to the tool.
1. Ensure that the proper tool is selected for the
pipe/tubing to be grooved. Refer to the “Tool
Rating” section for details.
2. Before grooving, ensure that all applicable
instructions in the previous sections of this
manual have been followed.
3. Retract the roll arm fully by turning the feed
nut counterclockwise.
4. With the drive nut toward the bottom (down
position), insert the nose of the tool body into
the pipe/tubing end. Push the tool onto the
pipe/tubing until the pipe/tubing end contacts
the two pipe-end stops.
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