Victaulic VE106 Groove-N-Go Manual

R
Operating and Maintenance
Instructions Manual
VE106 Groove-N-Go
Portable Pipe/Tubing Roll
Grooving Tool
WARNING
Failure to follow instructions and warnings could result in serious personal injury,
property damage, and/or product damage.
• Before operating or servicing the VE106 Groove-N-Go tool, read all instructions in
this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection.
• Save this operating and maintenance manual.
If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of
this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, e-mail:
[email protected].
Patented
TM-VE106 3736 Rev_B.fm Page -1 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 1
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . 1
Operator Safety Instructions . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . 3
Receiving the Tool . . . . . . . . . . . . . . . . . . 3
VE106 Groove-N-Go
Container Contents . . . . . . . . . . . . . . . . 4
Power Requirements. . . . . . . . . . . . . . . . . 4
Extension Cord Requirements . . . . . . . . . 4
Tool Nomenclature . . . . . . . . . . . . . . . . . . 5
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Operation Checks
and Adjustments . . . . . . . . . . . . . . . . . . . . 9
Grooving Rolls . . . . . . . . . . . . . . . . . . . . . 9
Pipe/Tubing Preparation . . . . . . . . . . . . . 9
Pipe/Tubing Lengths Suitable
for Grooving. . . . . . . . . . . . . . . . . . . . . . . 10
Short Pipe/Tubing Lengths . . . . . . . . . . 10
Long Pipe/Tubing Lengths . . . . . . . . . . . 11
Groove Diameter Stop Adjustment . . . . 12
Grooving Operation . . . . . . . . . . . . . . . . 15
Roll Changing . . . . . . . . . . . . . . . . . . . . . 19
Lower Roll/Main Shaft Removal . . . . . . . 19
Upper Roll Removal . . . . . . . . . . . . . . . 21
Upper Roll Installation . . . . . . . . . . . . . . 21
Lower Roll/Main Shaft Installation . . . . . 22
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 23
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 23
Parts Ordering Information . . . . . . . . . . . 25
Accessories . . . . . . . . . . . . . . . . . . . . . . . 25
VAPS112 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 25
VAPS224 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 25
Optional Rolls . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . 26
Tool Rating and Roll Selection . . . . . . . . 28
Standard and “ES” Rolls for Steel Pipe –
Color-Coded Black . . . . . . . . . . . . . . . 28
Standard Rolls for Schedule 5S
and 10S Stainless Steel Pipe –
Color-Coded Silver . . . . . . . . . . . . . . . 28
Rolls for CTS US Standard –
ASTM Drawn Copper Tubing –
Color-Coded Copper . . . . . . . . . . . . . . 29
Explanation of Critical Roll
Groove Dimensions . . . . . . . . . . . . . . . . . 30
Roll Groove Specifications . . . . . . . . . . . 31
Steel and Stainless Steel Pipe . . . . . . . . 31
Standard-Wall Pipe or Plastic-Coated
Pipe Joined with Style HP-70ES
EndSeal Couplings . . . . . . . . . . . . . . . 32
Copper Tubing to CTS US Standard –
ASTM B-88 and ASTM B-306 . . . . . . . 33
Facilities Locations . . . . . . . . . . . . . . . . . 34
HAZARD IDENTIFICATION
Definitions for identifying the various hazard levels are provided below.
This safety alert symbol indicates important safety messages. When you see this
symbol, be alert to the possibility of personal injury. Carefully read and fully under-
stand the message that follows.
DANGER
• The use of the word “DANGER” identifies an imme-
diate hazard with a likelihood of death or serious
personal injury if instructions, including recom-
mended precautions, are not followed.
WARNING
• The use of the word “WARNING” identifies the pres-
ence of hazards or unsafe practices that could
result in death or serious personal injury if instruc-
tions, including recommended precautions, are not
followed.
CAUTION
• The use of the word “CAUTION” identifies possible
hazards or unsafe practices that could result in per-
sonal injury and product or property damage if
instructions, including recommended precautions,
are not followed.
NOTICE
• The use of the word “NOTICE” identifies special
instructions that are important but not related to
hazards.
TM-VE106 3736 Rev_B.fm Page 1 Monday, May 9, 2005 12:02 PM

2 VE106 Groove-N-Go Tool
OPERATOR SAFETY INSTRUCTIONS
The VE106 Groove-N-Go tool is designed only
for roll grooving pipe/tubing. Use of this tool
requires dexterity and mechanical skills, as
well as sound safety habits. Although this tool
is designed for safe, dependable operation, it
is impossible to anticipate all the combina-
tions of circumstances that could result in an
accident. The following instructions are rec-
ommended for safe operation of this tool. The
operator is cautioned to always practice
“safety first” during each phase of use, includ-
ing setup and maintenance. It is the responsi-
bility of the owner, lessee, or user of this tool
to ensure that all operators read this manual
and fully understand the operation of this tool.
Read this manual before operating or servic-
ing this tool. Become familiar with the tool’s
operations, applications, and limitations. Be
particularly aware of its specific hazards.
Store this manual in a clean area where it is
always readily available. Additional copies of
this manual are available upon request
through the Victaulic Tool Company.
1. This tool is designed ONLY for roll
grooving pipe/tubing sizes, materials, and
wall thicknesses listed in the "Tool Rating
and Roll Selection" section, starting on
page 28.
2. Avoid using the tool in dangerous
environments. Do not expose the tool to rain,
and do not use the tool in damp or wet loca-
tions. Do not use the tool on sloped or uneven
surfaces. Keep the work area well lit. Allow
sufficient space to operate the tool properly.
3. Ground the drive motor to protect the
operator from electric shock. Make sure the
drive motor is connected to an internally
grounded electrical source.
4. Prevent back injury. This tool is heavy.
When removing from or placing into a truck or
van, two people can lift the tool more safely
and faster than one.
5. Inspect the equipment. Before using
the tool, check all moveable parts for any
obstructions. Make sure tool components are
installed and adjusted properly.
6. Prevent accidental startups. Be careful
not to depress the safety foot switch uninten-
tionally.
7. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can become
entangled in moving parts.
8. Wear protective items when working
with tools. Always wear safety glasses,
hardhat, foot protection, and hearing protec-
tion.
9. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue. Avoid
horseplay around the equipment.
10. Keep visitors away from the immedi-
ate work area. All visitors should be kept a
safe distance from the equipment at all times.
11. When using this tool on an elevated
floor or platform, the area below must
remain clear of other personnel.
12. Keep work areas clean. Keep the work
area around the tool clear of any obstructions
that could limit the movement of the operator.
Clean up any oil or other spills.
13. Secure the work, machine, and acces-
sories. Make sure the tool is stable. Refer to
the "Tool Setup" section on page 6.
14. Support the work. Support long pipe/
tubing lengths with a pipe stand that is
secured to the floor or the ground.
15. Operate the tool only with a safety foot
switch. The drive motor must be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
16. Keep hands and tools away from
grooving rolls during the grooving opera-
tion. Grooving rolls can crush or cut fingers
and hands.
17. Do not reach inside the pipe/tubing
end during tool operation.
TM-VE106 3736 Rev_B.fm Page 2 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 3
18. Do not over-reach. Maintain proper
footing and balance at all times. Make sure
the safety foot switch is easily accessible for
the operator.
19. Do not force the tool. Do not force the
tool or accessories to perform any functions
beyond their capabilities. Do not overload the
tool.
20. Do not abuse the safety foot switch
cord. Never yank the cord out of the recepta-
cle. Keep the cord away from heat, oil, and
sharp objects.
21. Disconnect the power cord from the
electrical source before servicing the tool.
Only authorized personnel should attempt to
perform maintenance on the tool. Always dis-
connect the power cord from the electrical
source before servicing or adjusting the tool.
22. Maintain tools with care. Keep tools
clean at all times to ensure proper and safe
performance. Follow the instructions for lubri-
cating tool components.
23. When tools are not in use, store them
in a dry, secure place.
24. Use only Victaulic replacement parts
and accessories. Use of any other parts may
result in a voided warranty, improper opera-
tion, and hazardous situations. Refer to the
“Parts Ordering Information” and “Accesso-
ries” sections on page 25.
25. Do not remove any labels from the
tool. Replace any damaged or worn labels.
INTRODUCTION
The Victaulic VE106 Groove-N-Go tool is a
very portable, semi-automated, manual-feed
tool for roll grooving pipe/tubing to receive
Victaulic grooved pipe/tubing products. The
standard VE106 Groove-N-Go tool is supplied
with grooving rolls for 1
1
/
4
- 6-inch carbon
steel pipe. Rolls are marked with the size and
part number, and they are color coded to
identify the pipe material. For roll grooving to
other Victaulic specifications and materials,
refer to the "Tool Rating and Roll Selection"
section on page 28. Grooving rolls for other
specifications, sizes, and materials must be
purchased separately.
RECEIVING THE TOOL
VE106 Groove-N-Go tools are packed individ-
ually in sturdy containers. Upon receipt of the
tool, make sure all necessary parts are includ-
ed. If any parts are missing, contact the Vic-
taulic Tool Company.
NOTICE
• Drawings and/or pictures in this manual may be
exaggerated for clarity.
• The tool, along with this operating and maintenance
instructions manual, contains trademarks, copy-
rights, and/or patented features that are the exclu-
sive property of Victaulic Company.
CAUTION
• This tool must be used ONLY for roll grooving pipe/
tubing designated in the “Tool Rating and Roll
Selection” section of this manual.
Failure to follow this instruction could overload the
tool, resulting in reduced tool life and/or damage to
the tool.
TM-VE106 3736 Rev_B.fm Page 3 Monday, May 9, 2005 12:02 PM

4 VE106 Groove-N-Go Tool
VE106 GROOVE-N-GO
CONTAINER CONTENTS
POWER REQUIREMENTS
Power must be supplied to the drive motor
through a safety foot switch to ensure safe
operation. Make sure the drive motor is
grounded properly in accordance with Article
250 of the National Electrical Code.
If an extension cord is required, refer to the
“Extension Cord Requirements” section
below for cord sizes.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is impor-
tant to use the proper cord size (i.e. Conduc-
tor Size American Wire Gauge). Cord size
selection is based upon tool rating (amps)
and cord length (feet). Cord sizes (gauges)
thinner than required will cause significant
voltage drop at the drive motor while the tool
is operating. Voltage drops may cause dam-
age to the drive motor and can result in im-
proper tool operation. NOTE: It is acceptable
to use a heavier cord size (gauge) than what
is required.
The required cord sizes (gauges) for cord
lengths up to and including 100 feet (30 m)
are listed in the table below. Use of extension
cords longer than 100 feet (30 m) must be
avoided.
Qty. Description
1 Tool Head Assembly with Cart
3Adjustable Legs (Secured in Leg
Storage Tubes of Cart)
1Lower Roll/Main Shaft for 1
1
/
4
- 3-inch
Carbon Steel Pipe *
1 Safety-Foot-Switch Storage Box
1Safety Foot Switch (Located Inside
Storage Box)
2Operating and Maintenance Instructions
Manual
1 VE106 Groove-N-Go Repair Parts List
1
3
/
8
-inch Square-Drive Ratchet (10 inches
Long)
- Spare Shear Pins
-
Depth Gauges for 1
1
/
4
- 6-inch Schedule
5, Schedule 10, and Schedule 40
Carbon Steel Pipe
1
3
/
16
-inch Hex Key Allen Wrench
1 Go/No-Go Pipe Tape
111 oz. can of Dow Corning G-n
Mechanical Assembly Spray
* The lower roll/main shaft for 4 – 6-inch carbon
steel pipe is installed in the head assembly
NOTE: Optional items, such as roll sets for groov-
ing stainless steel pipe and copper tubing, may be
shipped separately.
DANGER
• To reduce the risk of electric
shock, check the electrical
source for proper grounding.
• Before performing any mainte-
nance on the tool, disconnect
the power cord from the electri-
cal source.
Failure to follow these instructions could result in
death or serious personal injury.
Drive Motor
Rating
Volts (Amps)
Cord Lengths
25 feet
(8 m)
50 feet
(15 m)
100 feet
(31 m)
110 12 gauge 12 gauge 10 gauge
(12)
220 14 gauge 12 gauge 10 gauge
(6)
TM-VE106 3736 Rev_B.fm Page 4 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 5
TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be
exaggerated for clarity.
• The tool, along with this operating and maintenance
instructions manual, contains trademarks, copy-
rights, and/or patented features that are the exclu-
sive property of Victaulic Company.
Leg
Storage
Tubes
(3)
³⁄₈-inch
Square-
Drive
Ratchet
Cart
Adjustable
Legs (3)
Safety Foot Switch
Safety-Foot-Switch
Storage Box
Drive Motor
Lower Roll/
Main Shaft
Upper
Shaft
³⁄₈-inch
Square Hole for ³⁄₈-inch
Square-Drive Ratchet
Overload
Device
Groove
Diameter
Stop
Body Nut
Feed Screw
Drive Socket
➀
Lower
Roll/Main
Shaft
Storage
➁
Groove
Depth
Gauges
Failure to follow instructions and warnings can result in
serious injury, property damage, or faulty installation.
• Before installing, operating, or servicing this tool, read and
understand the Operating Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool,
contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031,
610-559-3300.
0567 Rev.A R031272LAB 3/99
Failure to follow instructions
and warnings can result in
seriousinjury.
• Before installing, operating, or
servicing this tool, read and
understand the Operating
Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool,
contact Victaulic Tool Company, P.O. Box 31, Easton, PA
18044-0031, 610/559-3300
1532 Rev. A R028226LBL
➁
➀
TM-VE106 3736 Rev_B.fm Page 5 Monday, May 9, 2005 12:02 PM

6 VE106 Groove-N-Go Tool
TOOL SETUP
The standard VE106 Groove-N-Go tool is
intended for field or shop setup. Before groov-
ing, the adjustable legs must be mounted
onto the tool.
1. Remove all components from the pack-
aging, and make sure all necessary items are
included. Refer to the "Receiving the Tool"
section on page 3.
2. Select a location for the tool by taking
into consideration the following factors (refer
to the drawing below for overall dimensions):
2a. The required power supply (verify the
voltage of the drive motor [110 volt or
220 volt])
2b. Adequate space to handle pipe/tubing
lengths
2c. A firm and level surface for the tool and
pipe stand
2d. Adequate clearance around the tool
for adjustment and maintenance
3. Make sure the tool is secure and in the
horizontal position (lying down) with the han-
dle of the cart resting against the ground or
floor, as shown above.
WARNING
• DO NOT connect the tool to the electrical source
until instructed otherwise.
Accidental startup of the tool could result in serious
personal injury.
B
A
CD
G
F
E
H
Plan View Front View
Dimensions – inches (millimeters) Tool Weight
lbs/kgABCDE*FGH
22.00 39.50 32.25 35.00 45.00 40.50 48.75 49.00 162
(558,8) (1003,3) (819,2) (889,0) (1143,0) (1028,7) (1238,3) (1244,6) 73,5
* “E” dimension reflects maximum ram extension.
WARNING
• DO NOT lift the tool into the vertical (upright) posi-
tion until the two front legs are installed.
• The tool will be top heavy until the third leg is
installed on the tool. Use caution to prevent the tool
from tipping over.
Failure to follow these instructions could result in
serious personal injury.
Side View
TM-VE106 3736 Rev_B.fm Page 6 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 7
4. Remove the legs from the leg storage
tubes. Install the two front legs by inserting
them into the sockets located on the under-
side of the tool head table. Make sure each
leg seats properly in the sockets. Rotate the
legs so that each foot points away from the
tool. Using a 1/2-inch wrench, tighten each 5/16
– 18 hex bolt to secure the legs to the tool.
5. Make sure the front legs are securely
fastened in the sockets. Lift/tilt the tool into the
vertical (upright) position, as shown above.
6. With the tool in the vertical (upright) posi-
tion, install the third leg into the socket adja-
cent to the drive motor. Rotate the leg so that
the foot points away from the tool. Using a 1/2-
inch wrench, tighten the 5/16 – 18 hex bolt to
secure the leg to the tool.
7. Level the tool from front to back. NOTE:
The top of the tool head table is a good loca-
tion to measure “level,” as shown above. If the
tool is not level, proceed with 7a.
TM-VE106 3736 Rev_B.fm Page 7 Monday, May 9, 2005 12:02 PM

8 VE106 Groove-N-Go Tool
7a. Loosen the hex bolts to adjust the legs
in or out, as required, to make the tool
level. Re-tighten all hex bolts after lev-
eling the tool. Do not extend any of the
legs past the hex bolt. If this cannot be
accomplished, move the tool to a more
level surface, and repeat this step until
the tool is level.
8. Make sure the drive-motor trigger switch
is depressed in the proper location. The trig-
ger lock tab must push down on the drive-
motor trigger switch.
8a. Tighten the two trigger-lock switch
thumb screws to maintain this position.
9. Remove the safety foot switch from the
storage box.
9a. Plug the cord for the safety foot switch
into a grounded electrical outlet. Refer
to the "Power Requirements" section
on page 4. If an extension cord is
used, refer to the "Extension Cord Re-
quirements" section on page 4 for
requirements.
DANGER
• To reduce the risk of electric
shock, check the electrical
source for proper grounding.
• Before performing any mainte-
nance on the tool, disconnect
the power cord from the electri-
cal source.
Failure to follow these instructions could result in
death or serious personal injury.
Trigger
Lock Tab
Trigger
WARNING
• DO NOT operate the drive motor without a safety
foot switch. If the tool does not contain a safety foot
switch, contact the Victaulic Tool Company.
Operating the tool without a safety foot switch could
result in serious personal injury.
TM-VE106 3736 Rev_B.fm Page 8 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 9
10. Rotate the drive motor switch to the “L”
position to produce COUNTERCLOCKWISE
rotation of the lower roll/main shaft and pipe/
tubing, as shown above.
11. Depress the safety foot switch, check the
rotation of the lower roll/main shaft, and make
sure the tool is stable. If rotation is clockwise,
rotate the drive-motor switch to the opposite
position. If the tool wobbles, make sure the
legs are adjusted correctly and that the tool is
level on the floor. If the wobble persists, re-ad-
just the legs.
VE106 GROOVE-N-GO TOOL SETUP IS
NOW COMPLETE.
PRE-OPERATION CHECKS AND
ADJUSTMENTS
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before attempting to
operate the tool, the following checks and
adjustments should be made to ensure prop-
er tool operation.
GROOVING ROLLS
Make sure the proper roll set is installed on
the tool for the pipe/tubing size and material
that will be grooved. Roll sets are marked with
the pipe/tubing size, part number, and they
are color coded for the pipe/tubing material.
Refer to the "Tool Rating and Roll Selection"
section, starting on page 28. If the proper rolls
are not installed on the tool, refer to the "Roll
Changing" section on page 19.
PIPE/TUBING PREPARATION
For proper tool operation and production of
grooves that are within Victaulic specifica-
tions, the following guidelines must be fol-
lowed.
1. Victaulic recommends square-cut pipe/
tubing for use with grooved-end pipe/tubing
products. Square-cut pipe/tubing MUST be
used with FlushSeal®and EndSeal®gaskets.
Beveled-end pipe/tubing may be used, pro-
vided that the wall thickness is standard wall
(ANSI B36.10) or less and that the bevel
meets ANSI B16.25 (371/2º) or ASTM A-53
(30º). NOTE: Roll grooving beveled-end pipe/
tubing may result in unacceptable flare.
2. Raised internal and external weld beads
and seams must be ground flush with the
pipe/tubing surface 2 inches (50 mm) back
from the pipe/tubing ends.
WARNING
• Before making any tool adjustments, always discon-
nect the power cord from the electrical source.
Accidental startup of the tool could result in serious
personal injury.
TM-VE106 3736 Rev_B.fm Page 9 Monday, May 9, 2005 12:02 PM

10 VE106 Groove-N-Go Tool
3. All coarse scale, dirt, and other foreign
material must be removed from the interior
and exterior surfaces of the pipe/tubing ends.
PIPE/TUBING LENGTHS
SUITABLE FOR GROOVING
The VE106 Groove-N-Go tool is capable of
grooving short pipe/tubing lengths without the
use of a pipe stand. Refer to the “Short Pipe/
Tubing Lengths” section on this page.
Pipe/tubing lengths longer than those listed in
Table 1 on this page (and up to 20 feet/6
meters) must be supported with a pipe stand.
Pipe/tubing lengths from 20 feet (6 meters) up
to double-random lengths (approximately 40
feet/12 meters) must be supported with two
pipe stands.
SHORT PIPE/TUBING LENGTHS
Table 1 shows the minimum and maximum
pipe/tubing lengths that can be grooved with-
out the use of a pipe stand. Refer to the
"Grooving Operation" section, starting on
page 15, for instructions on how to groove
short pipe/tubing lengths. For pipe/tubing
longer than what is shown in Table 1, refer to
the "Long Pipe/Tubing Lengths" section on
page 11.
TABLE 1 – PIPE/TUBING LENGTHS
SUITABLE FOR GROOVING
If pipe/tubing is required that is shorter than
the minimum length listed in Table 1, shorten
the next-to-last piece so that the last piece is
as long (or longer) than the minimum length
specified. Refer to the example below.
EXAMPLE: A 20-foot, 4-inch (6,2-m) length of
6-inch diameter steel pipe is required to finish
a section, and only 20-foot (6,1-m) lengths are
available. Instead of roll grooving a 20-foot
(6,1-m) length of steel pipe and a 4-inch
(0,1-m) length of steel pipe, follow these
steps:
1. Refer to Table 1 on this page, and note
that for 6-inch diameter steel pipe, the mini-
mum length that should be roll grooved is 10
inches (255 mm).
2. Roll groove a 19-foot, 6-inch (5,9-m)
length of pipe and a 10-inch (255-mm) length
CAUTION
• For maximum grooving roll life, remove foreign
material and loose rust from the interior and exterior
surfaces of the pipe/tubing ends. Rust is an abra-
sive material that will wear the surface of grooving
rolls.
Foreign material may interfere with or damage groov-
ing rolls, resulting in distorted grooves and grooves
that are out of Victaulic specifications.
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Never groove pipe/tubing that is
shorter than the recommended
lengths listed in this manual.
NOTICE
• Grooved pipe/tubing nipples, shorter than those
listed in Table 1, are available from Victaulic.
Steel and Stainless
Steel Pipe Size
Length – inches
(mm)
Nominal Pipe
Size
inches or mm
Actual
Outside
Diameter
inches (mm) Minimum Maximum
11/4
1.660 8 36
42,4 205 915
11/2
1.900 8 36
48,3 205 915
22.375 8 36
60,3 205 915
21/2
2.875 8 36
73,0 205 915
33.500 8 36
88,9 205 915
31/2
4.000 8 36
101,6 205 915
44.500 8 36
114,3 205 915
41/2
5.000 8 32
127,0 205 815
55.563 8 32
141,3 205 815
152,4 mm 6.000 10 30
152,4 255 765
66.625 10 28
168,3 255 715
TM-VE106 3736 Rev_B.fm Page 10 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 11
of pipe. Refer to the “Long Pipe/Tubing
Lengths” section on this page.
LONG PIPE/TUBING
LENGTHS
When roll grooving pipe/tubing that exceeds
the maximum length shown in Table 1, a roll-
er-type pipe stand must be used. The roller-
type pipe stand must be capable of handling
the weight of the pipe/tubing, while allowing
the pipe/tubing to rotate freely.
a. Make sure the tool is level. Refer to the
"Tool Setup" section on page 6 for leveling
requirements. Set the pipe stand height to
produce a 1/2– 1° pitch on the pipe away from
the tool (see Figure 1). This will help promote
tracking and reduce pipe end flare.
b. When flare is excessive, right-to-left
tracking must be kept to a minimum. It may be
necessary to use less than 1/2º for the tracking
angle (see Figure 2).
c. Installation of couplings on pipe/tubing
that exceeds the maximum allowable flare
may prevent pad-to-pad closure of the hous-
ings and/or may cause damage to the
coupling gasket. Refer to the applicable “Roll
Groove Specifications” table for details.
d. If the tool is properly set up in a level
position, but the back end of the pipe/tubing
is higher than the end being grooved, the
pipe/tubing may not track. As a result, exces-
sive flare may occur on the pipe/tubing end.
Refer to the "Tool Setup" section, starting on
page 6, and Figures 1 and 2 for tool setup and
pipe/tubing positioning requirements.
e. Position the pipe stand at a distance
slightly beyond half the pipe/tubing length
from the tool. Refer to Figure 1 below.
Figure 1 - SUPPORT OF PIPE
f. Position the pipe stand approximately 0
to 1/2º to the left for the tracking angle. Refer to
Figure 2 below.
Figure 2 - TRACKING ANGLE
NOTICE
• Figure 1 shows a typical pipe stand
• Victaulic offers several pipe stands, such as the
VAPS112 and VAPS224. The VAPS112 is suitable for
3
/
4
– 12-inch sizes. The VAPS224 is suitable for 2– 24-
inch sizes. Refer to the "Accessories" section on
page 25.
• For additional information about the pipe stands,
refer to the Operating and Maintenance Instructions
Manual included with the pipe stand.
Tool
Centerline
(Level)
¹⁄₂° to 1°
2 to 4 inches
(50 to 100 mm)
Pipe
Centerline
20-foot (6-meter)
Length of Pipe
Pipe Angle
Exaggerated for
Clarity
10 ft + 1 ft - 0
(3m + 0,3m - 0)
Tool
Centerline 0° to ¹⁄₂° Max.
0-inches to 2-inches Max.
(0-mm to 50-mm Max.)
Pipe
Centerline
20-foot (6-meter)
Length of Pipe
Pipe Angle
Exaggerated for
Clarity
TM-VE106 3736 Rev_B.fm Page 11 Monday, May 9, 2005 12:02 PM

12 VE106 Groove-N-Go Tool
GROOVE DIAMETER STOP
ADJUSTMENT
The groove diameter stop must be adjusted
for each pipe/tubing size or change in wall
thickness. The groove diameter, which is
identified as the “C” dimension, is listed under
the "Roll Groove Specifications" section, start-
ing on page 31. In addition, a label is affixed
to the tool, which lists the “C” dimensions.
To achieve the proper diameter:
1. Determine the diameter and thickness of
the pipe/tubing to be grooved.
2. Using the 3/8-inch square-drive ratchet
(provided), retract (turn counter-clockwise)
the feed screw/upper roll until the pipe/tubing
can be slipped completely over the lower roll.
2a. Back off the groove-diameter stop by
loosening the clamping screw with the
supplied 3/16-inch hex key allen
wrench. Turn the groove-diameter
stop counter-clockwise several turns.
3. Insert a length of pipe/tubing that is the
correct size and thickness onto the lower roll.
NOTICE
• To perform the following adjustments, use several
short, scrap sections of pipe/tubing that are the
proper material, diameter, and thickness to be
grooved. Make sure the scrap sections meet the
length requirements listed in Table 1 – Pipe/Tubing
Lengths suitable for grooving on page 10.
TM-VE106 3736 Rev_B.fm Page 12 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 13
4. Make sure the pipe/tubing end contacts
the lower-roll backstop flange completely.
5. Continue supporting the pipe manually.
Using the 3/8-inch square-drive ratchet, ad-
vance (turn clockwise) the feed screw to
place the upper roll into light contact with the
pipe/tubing.
6. Locate the groove-depth gauges on the
tool. Remove the wing nut from the gauge
retainer, and select the proper groove-depth
gauge for the pipe size being grooved.
7. Using the groove-depth gauge as a
“feeler gauge” between the groove-diameter
stop and body nut, adjust the groove-diame-
ter stop until it contacts the groove-depth
gauge, as shown above.
7a. Using the 3/16-inch hex key allen
wrench, tighten the screw on the
groove-diameter stop to maintain the
adjustment made in the previous step.
Lower Roll
Backstop
Flange
Pipe
TM-VE106 3736 Rev_B.fm Page 13 Monday, May 9, 2005 12:02 PM

14 VE106 Groove-N-Go Tool
8. Replace the groove-depth gauge onto
the gauge retainer. Re-install and tighten the
wing nut.
9. Prepare a trial groove. Refer to the
"Grooving Operation" section, starting on
page 15.
10. After a trial groove is prepared and the
pipe/tubing is removed from the tool, carefully
check the groove diameter (“C” dimension).
Refer to the "Roll Groove Specifications" sec-
tion, starting on page 31. The pipe tape, sup-
plied with the tool, is the best method for
checking the “C” dimension. In addition, a
vernier caliper or narrow-land micrometer can
be used to check this dimension at two loca-
tions (90º apart) around the groove. The aver-
age reading must be within the required
groove diameter specification.
11. If the groove diameter (“C” dimension) is
not within Victaulic specifications, the diame-
ter stop must be adjusted.
11a.To DECREASE the groove diameter
(increase groove depth), turn the di-
ameter stop counterclockwise (when
viewed from above the tool).
11b.To INCREASE the groove diameter
(decrease groove depth), turn the di-
ameter stop clockwise (when viewed
from above the tool).
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Before making any tool adjust-
ments, always disconnect the
power cord from the electrical
source.
• Loading and unloading pipe/tubing will place your
hands close to the rollers. Keep hands away from
the grooving rolls during operation.
• Never reach inside the pipe/tubing end or across the
tool or pipe/tubing during operation.
• Always groove pipe/tubing in a COUNTERCLOCK-
WISE direction only.
• Never groove pipe/tubing that is shorter than the
recommended lengths listed in this manual.
• Never wear loose clothing, loose gloves, or anything
that can become entangled in moving parts.
CAUTION
• The “C” dimension (groove diameter) must conform
to Victaulic specifications to ensure proper joint
performance.
Failure to follow this instruction could cause joint
failure, resulting in personal injury and/or property
damage.
TM-VE106 3736 Rev_B.fm Page 14 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 15
NOTE: A quarter-turn either way will change
the groove diameter adjustment by approxi-
mately 0.013 inch (0,3 mm) or 0.051 inch (1,3
mm) per full turn.
12. Prepare another trial groove, and check
the groove diameter (“C” dimension), as
described in step 10. Repeat these steps, as
necessary, until the groove diameter is within
specification.
GROOVING OPERATION
1. Before grooving, make sure all instruc-
tions in the previous sections of this manual
have been followed.
2. Plug the safety foot switch into an inter-
nally grounded electrical source. Make sure
the safety foot switch and drive motor are
grounded.
DANGER
• To reduce the risk of electric
shock, check the electrical
source for proper grounding.
• Before operating the tool,
review the"Operator Safety
Instructions" section on page 2
of this manual.
Failure to follow these instructions could result in
death or serious personal injury.
CAUTION
• This tool must be used ONLY for roll grooving pipe/
tubing designated in the “Tool Rating and Roll
Selection” section of this manual.
Failure to follow this instruction could overload the
tool, resulting in reduced tool life and/or damage to
the tool.
TM-VE106 3736 Rev_B.fm Page 15 Monday, May 9, 2005 12:02 PM

16 VE106 Groove-N-Go Tool
3. Set the switch on the drive motor to pro-
duce counterclockwise rotation of the lower
roll/main shaft and pipe/tubing when viewed
from the front of the tool. Placing the switch in
the “L” position will produce counterclockwise
rotation of the lower roll/main shaft and pipe/
tubing.
4. Make sure the tool is operational by
depressing the safety foot-switch pedal. The
lower roll/main shaft must turn COUNTER-
CLOCKWISE when viewed from the front of
the tool. Remove foot from the safety foot
switch.
5. Using the 3/8-inch square-drive ratchet
(provided), rotate the feed screw counter-
clockwise to move the upper roll to the full up
position.
WARNING
• The drive motor must be operated with a safety foot
switch. If the drive motor does not contain a safety
foot switch, contact the Victaulic Tool Company.
Operating the tool without a safety foot switch could
result in serious personal injury.
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Before making any tool adjust-
ments, always disconnect the
power cord from the electrical
source.
• Loading and unloading pipe/tubing will place your
hands close to the rollers. Keep hands away from
the grooving rolls during operation.
• Never reach inside the pipe/tubing end or across the
tool or pipe/tubing during operation.
• Always groove pipe/tubing in a COUNTERCLOCK-
WISE direction only.
• Never groove pipe/tubing that is shorter than the
recommended lengths listed in this manual.
• Never wear loose clothing, loose gloves, or anything
that can become entangled in moving parts.
TM-VE106 3736 Rev_B.fm Page 16 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 17
6. Insert a length of pipe/tubing that is the
correct size and thickness onto the lower roll.
7. Make sure the pipe/tubing end contacts
the lower-roll backstop flange completely.
8. Rotate the feed screw clockwise to
bring the upper roll into firm contact with the
pipe/tubing. Continue to support the pipe, or
use a pipe stand for long pipe/tubing lengths.
Refer to the "Long Pipe/Tubing Lengths" sec-
tion on page 11.
9. Remove hands from the pipe/tubing.
10. For long pipe/tubing lengths supported
with a pipe stand, make sure the pipe/tubing
is pitched and positioned properly. Refer to
the "Long Pipe/Tubing Lengths" section on
page 11.
Lower Roll
Backstop
Flange
Pipe
TM-VE106 3736 Rev_B.fm Page 17 Monday, May 9, 2005 12:02 PM

18 VE106 Groove-N-Go Tool
11. Depress and hold down the safety foot-
switch pedal. The pipe/tubing will begin to
rotate counterclockwise. As the pipe/tubing
rotates, begin the grooving process by rotat-
ing the feed screw clockwise slowly with the
3/8-inch square-drive ratchet. Make sure the
pipe/tubing remains against the lower-roll
backstop flange. If the pipe/tubing does not
remain against the lower-roll backstop flange,
release the safety foot switch, and re-position
the pipe/tubing.
12. Continue the grooving process until the
groove diameter stop makes firm contact with
the top of the body nut.
13. Continue to rotate the pipe/tubing for one
to three revolutions to ensure groove comple-
tion.
14. Release the safety foot switch pedal, and
withdraw foot from the safety foot switch.
15. If a short length of pipe/tubing is in the
tool, manually support the pipe/tubing.
16. To release the pipe/tubing, retract the
upper roll by turning the feed screw counter-
clockwise. Remove the pipe/tubing from the
tool.
NOTICE
• Groove light-wall pipe at a moderate rate by forming
grooves uniformly in 5 to 10 pipe rotations.
• Schedule 40 pipe requires more revolutions to reach
the proper groove diameter.
• A shear pin is used to connect the drive socket to
the feed screw. If excessive force is applied to the
3
/
8
-inch square-drive ratchet, the spring pin will
shear and prevent damaging forces from being
applied to tool components.
• The tool is designed to accommodate normal groov-
ing forces. Therefore, shearing the pin should not
occur normally. However, if a pin shears, determine
the cause by referring to the "Troubleshooting" sec-
tion on page 26. Correct the problem, and replace
the sheared pin with a spare pin supplied with the
tool.
WARNING
• DO NOT place hands inside the pipe/tubing end or in
the area of the grooving rolls while the pipe/tubing
is still rotating.
Failure to follow this instruction could result in seri-
ous personal injury.
NOTICE
• The groove diameter must be within specification
for the diameter and wall thickness of pipe/tubing.
The groove diameter should be checked and
adjusted, as necessary, to ensure grooves remain
within specification.
TM-VE106 3736 Rev_B.fm Page 18 Monday, May 9, 2005 12:02 PM

VE106 Groove-N-Go Tool 19
ROLL CHANGING
The VE106 Groove-N-Go roll grooving tool is
designed with rolls to accommodate several
pipe/tubing sizes, which eliminates the need
for frequent roll changes.
In addition, different pipe/tubing materials
may require different rolls. For proper roll
selection, refer to the "Tool Rating and Roll Se-
lection" section, starting on page 28.
LOWER ROLL/MAIN SHAFT
REMOVAL
When preparing to groove stainless steel
pipe, copper tubing, or “ES” grooves, the low-
er roll/main shaft for carbon steel pipe must
be removed.
In preparation for either copper tubing or “ES”
grooves, the carbon steel upper roll must also
now be removed (see "Upper Roll Removal"
section on page 21 and "Upper Roll Installa-
tion" section on page 21). The upper roll must
be installed first prior to locating the lower roll
shaft in the tool body.
1. Raise the upper roll arm to its maximum
position by rotating the feed screw counter-
clockwise.
2. Loosen and remove the 3/8-inch hex bolt
and lock washer at the rear of the shaft.
WARNING
• Before making any tool adjustments, always discon-
nect the power cord from the electrical source.
Accidental startup of the tool could result in serious
personal injury.
WARNING
DO NOT strike the roll with a ham-
mer or other blunt object. Striking
the roll can cause fragmentation,
resulting in serious personal injury.
• Always wear safety glasses.
• Use only the supplied punch for
roll removal.
• Never strike the roll directly for
any reason.
TM-VE106 3736 Rev_B.fm Page 19 Monday, May 9, 2005 12:02 PM