Victaulic VE272SFS Manual

BRAND GROOVER MODEL ROLLER PART NUMBER NOTES
VICTAULIC VE272SFS RP08272012 Parker approved and tested
VICTAULIC VE270SFD RP08272012 Parker approves and tested
VICTAULIC VE416FS RP08416012 Not tested
VICTAULIC RG3212 RP08321212 Not tested
VICTAULIC VE460 RPQ1460012 Not tested
RIGID MODEL # 918 WILL NOT WORK DO NOT USE

TM-VE272SFSOPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE272SFS Pipe/Tubing Roll Grooving Tool
WARNING
Failure to follow instructions and warnings could result in death or
serious personal injury and property damage.
• Before operating or servicing the VE272SFS tool read all instructions
in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection.
• Save this operating and maintenance manual in a place accessible to
all operators of the tool.
If you need additional copies of any literature, or if you have questions
concerning the safe and proper operation of this tool, contact Victaulic,
P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail:
[e-mail]
WARNING
Original Instructions
TM-VE272SFS
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TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving the Tool ....................6
Container Contents ...................6
Power Requirements ................. 7
Power Drive Requirements..............7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions and Specifications ...... 9
Tool Setup ........................10
Pre-Operation Checks and Adjustments....14
Grooving Rolls ......................14
Pipe Preparation ....................15
Groovable Pipe Lengths ................
Short Pipe Lengths ..................15
Long Pipe Lengths...................17
Roll Guard Adjustment................18
Pipe Stablizer Adjustment ............ 20
Groove Diameter Stop Adjustment....... 22
Grooving Operation ................. 24
Roll Changing ..................... 27
Lower Roll Removal For
2-inch/50 mm And Larger Sizes ........28
Upper Roll Removal..................29
Arbor Removal......................29
Lower Roll/Adapter Assembly Installation
For ¾-inch/20 mm And 1 – 1½-inch/
25 – 40 mm Sizes ...................30
Upper Roll Installation . . . . . . . . . . . . . . . . 31
Lower Roll/Adapter Assembly Removal
For ¾-inch/20 mm And 1 – 1½-inch/
25 – 40 mm Sizes ...................32
Arbor Installation ....................32
Lower Roll Installation For
2-inch/50 mm And Larger Sizes ........33
Maintenance ...................... 34
Lubrication ........................34
Checking And Filling Hydraulic Systems...36
Air Bleeding........................37
Parts Ordering Information .............37
Accessories........................37
Troubleshooting.................... 40
Tool Rating and Roll Selection ......... 42
OGS and “ES” Rolls for Steel
And Stainless Steel Pipe ..............42
OGS Rolls for Aluminum and PVC
Plastic Pipe ........................43
RX Rolls for Schedule 5S and
10S Stainless Steel Pipe ..............44
Rolls for CTS US Standard –
ASTM Drawn Copper Tubing ...........45
Rolls for European Standard –
EN 1057 Drawn Copper Tubing ........46
Rolls for Australian Standard –
AS 1432 Drawn Copper Tubing .........47
Explanation of Critical Roll
Groove Dimensions ............... 48
Roll Groove Specifications ............ 50
Steel, Stainless Steel,
Aluminum, And PVC Pipe .............50
Steel Pipe And All Materials
Grooved With “ES” Rolls ..............53
CTS US Standard –
ASTM B-88 And ASTM
B-306 Copper Tubing ................54
European Standard –
EN 1057 Copper Tubing ..............55
Australian Standard –
AS 1432 Copper Tubing . . . . . . . . . . . . . . 56
EC Declaration of Incorporation ........ 58
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HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VE272SFS is designed for the sole purpose
of roll grooving pipe. These instructions must
be read and understood by each operator
PRIOR to working with the grooving tools.
These instructions describe safe operation of
the tool, including set up and maintenance.
Each operator must become familiar with the
tool’s operations, applications, and limitations.
Particular care should be given to reading and
understanding the dangers, warnings, and
cautions described throughout these operating
instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of these tools. The operator
is cautioned to always practice “safety first”
during each phase of use, including set up and
maintenance. It is the responsibility of the lessee
or user of these tools to ensure that all operators
read this manual and fully understand the
operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
2. Ground the drive motor to protect the
operator from electric shock. Ensure
that the drive motor is connected to an
internally grounded electrical source.
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3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
4. Prevent accidental startups. Place the
power switch in the “OFF” position before
connecting the tool to an electrical source.
WARNING
1. Prevent back injury. DO NOT attempt to
lift tool components without the use of
mechanical lifting equipment, or with fewer
than two people.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hard hat,
foot protection, and hearing protection.
4. Keep hands and tools away from grooving
rolls and stabilizer wheel during the
grooving operation. Grooving rolls can
crush or cut fingers and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
6. Operate the tool from the control station
side only. The tool must be operated with
the safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, do not use the tool, and
contact Victaulic.
7. Do not over-reach. Maintain proper footing
and balance at all times. Ensure that the
safety foot switch is easily accessible for
the operator.
CAUTION
1. This tool is designed ONLY for roll
grooving pipe/tubing sizes, materials, and
wall thicknesses listed in the “Tool Rating
and Roll Selection” section.
2. Inspect the equipment. Before using the
tool, check all moveable parts for any
obstructions. Ensure that tool components
are installed and adjusted in accordance
with the “Tool Setup” section.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Ensure that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe/tubing
lengths with a pipe stand, in accordance
with the “Long Pipe Lengths” section.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool
clean at all times to ensure proper and
safe performance. Follow the instructions
for lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-VE272SFS_5
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TM-VE272SFS / Operating and Maintenance Instructions Manual

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The Victaulic VE272SFS tool is a hydraulic
feed tool for roll grooving pipe to receive
Victaulic grooved pipe products. The standard
VE272SFS tool is supplied with grooving rolls
for 2–12 inch/50–300 mm steel pipe. Rolls
are marked with the size and part number,
and are color coded to identify the pipe/tubing
material. For roll grooving to other specifications
and materials, refer to the “Tool Rating and
Roll Selection” section. Grooving rolls for other
specifications, sizes, and materials must be
purchased separately.
CAUTION
• This tool must be used ONLY for roll
grooving pipe/tubing designated in the
“Tool Rating and Roll Selection” section
of this manual.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life and/or tool damage.
RECEIVING THE TOOL
The VE272SFS tool is palletized individually
and enclosed in a cardboard sleeve, which is
designed for repeated shipping. Optional roll
sets and pipe stabilizer/mounting hardware
are shipped in a separate container. Save the
original container for return shipment of rental
tools and accessories.
Upon receipt of the tool, make sure that all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1 Tool Head with Mounting Table
1 Upper Leg
2 Adjustable Legs
1 Hand Pump/Pump Support
2Upper Rolls for 2 – 6-inch/50 – 150 mm Steel
Pipe and 8 – 12-inch/200 – 300 mm Steel Pipe
3
“Keyless”Lower Rolls for 2 – 3-inch/
50 – 80 mm, 4 – 6-inch/100 – 150 mm, and 8 –
12-inch/200 – 300 mm Steel Pipe ‡
1 Guard Setting Pad
1 Lower Roll Removal Wedge
1 Can of Dry Graphite Spray
1Pipe Tape
2TM-VE272SFS Operating and Maintenance
Instructions Manual
1 RP-VE272SFS Repair Parts List
NOTE: Optional items, such as the stabilizer assembly, may be
shipped separately.
‡ The 8–12-inch/200– 300 mm roll set is mounted on the tool
head assembly at the factory
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TM-VE272SFS / Operating and Maintenance Instructions Manual

POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
POWER DRIVE REQUIREMENTS
The VE272SFS tool is designed for operation
with a power drive. The tool mounts directly onto
a Victaulic VPD752 Power Drive or a Ridgid®
300 Power Drive with a 38-rpm maximum
chuck speed. Always refer to the operating
manual for the power drive for additional
information.
Power must be supplied to the power drive
through a safety foot switch to ensure safe
operation. Ensure that the power drive is
properly grounded in accordance with Article
250 of the National Electrical Code.
If an extension cord is required, refer to the
“Extension Cord Requirements” section that
follows for cord sizes.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop
at the power drive while the tool is operating.
Voltage drops may cause damage to the power
drive and can result in improper tool operation.
NOTE: It is acceptable to use a cord size
(gauge) that is heavier than required.
The required cord sizes (gauges) for cord
lengths up to and including 100 feet/31 m are
listed in the table below. Use of extension cords
longer than 100 feet/31 m must be avoided.
Power
Drive
Rating
volts/amps
Cord Lengths
feet/meters
25
8
50
15
100
31
115 12 gauge 12 gauge 10 gauge
15
®Ridgid is a registered trademark of the Ridge Tool Company
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TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Pipe Size Indicator
Depth Adjuster
Hydraulic Cylinder
Pump
Pump
Handle
Pump
Support
Guard
Setting
Pad Lower Roll
Safety Foot
Switch
Adjustable
Legs
Upper
Leg
Depth Adjuster Lock
Upper Roll Assembly
Power Drive
Lifting Handles
Power Drive
Support Arms
Power Drive
Stand
Upper Roll Bolt
Roll Guards
Grooving rolls can crush or cut ngers
and hands.
• Always disconnect the tool from the power
source before making any tool adjustments.
• Make sure the guard is adjusted properly
before grooving pipe.
• Loading/unloading pipe will place your
hands close to the grooving rolls. Keep
hands away from the grooving rolls and the
roller on the pipe stabilizer during operation.
• Never reach inside the pipe ends or across
the tool or pipe during operation.
• Never groove pipe that is shorter than the
recommended lengths listed in the
operating and maintenance manual.
• Never wear loose clothing, loose gloves, or
anything that can become entangled in
moving parts.
2244 Rev. D R007276LBL
ALWAYS KEEP THIS PAD WITH THE TOOL.
USE IT TO SET THE GUARDS IN ACCORDANCE
WITH THE TOOL OPERATION AND
MAINTENANCE MANUAL.
4868 Rev. D R068272LAB
Failure to follow instructions and warnings could result in
serious personal injury, property damage, and/or product
damage.
• Before operating or servicing any pipe preparation tools,
read all instructions in the Operating and Maintenance
Instructions Manual and all labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools.
0567 Rev. D R031272LAB
If you need additional copies of any literature, or if you have questions concerning the safe and proper
operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone
1-800-PICK VIC, E-Mail: [email protected].
WARNING
WARNING
Pump
Valve
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TM-VE272SFS / Operating and Maintenance Instructions Manual

TOOL DIMENSIONS AND SPECIFICATIONS
Tool weight is 184 pounds/84 kilograms.
Tool sound pressure is 99.7 dB(A), while tool sound power is 91.7 dB(A). All measurements taken
with a VPD 752 power drive.
NOTE: Noise measurements are dependent on the power drive, and will vary based on
configuration. Always check the power drive manufacturer’s documentation for details.
61.00 in/
1549 mm
27.50 in/
699 mm
34.25 in/
870 mm
56.25 in/
1429 mm
37.00 in/
940 mm
28.00 in/
711 mm
15.00 in/
381 mm
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TOOL SETUP
WARNING
• DO NOT connect the power drive to
the electrical source until instructed
otherwise.
Accidental startup of the tool could result in
serious personal injury.
The standard VE272SFS tool is intended for field
or shop setup. Before grooving, the tool head
assembly and legs must be mounted onto a
Victaulic VPD752 Power Drive or a Ridgid 300
Power Drive with a 38-rpm maximum chuck
speed.
1. Remove all components from the
packaging, and make sure all necessary
items are included. Refer to the “Receiving
the Tool” section.
2. Select a location for the power drive, tool,
and pipe stand by taking into consideration
the following factors (refer to the drawing
below for overall dimensions):
a. The required power supply (refer to the
power drive manufacturer’s instructions)
b. Adequate space to handle pipe lengths
c. A firm and level surface for the power
drive, tool, and pipe stand
d. Adequate clearance around the tool for
adjustment and maintenance
3. Remove threading dies, cutoff
attachments, etc. from the power drive.
Extend the two tubular support arms
approximately 7½ inches/190 mm beyond
the chuck of the power drive. Secure the
support arms in this position. Refer to the
power drive manufacturer’s instructions.
4. Open the chuck of the power drive fully.
Refer to the power drive manufacturer’s
instructions.
WARNING
• During tool set-up, at least two people
are needed to safely handle the weight of
the tool head assembly (184 pounds/
84 kilograms). If a hoist is available,
use it to lift the tool head assembly into
position.
Failure to follow this instruction may result
in serious injury.
5. Slide the tool head assembly completely
onto the arms of the power drive.
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6. Allow approximately ½-inch/13-mm
clearance from the hex bolts on the back
of the tool to the power drive chuck.
7. Align the flat portions of the drive shaft
with the chuck jaws by turning the lower
roll.
8. Tighten the chuck. Make sure the jaws
engage with the flats of the drive shaft.
9. Insert the two adjustable legs completely
into the sockets of the upper leg. Hand-
tighten the hex bolts.
10. Insert the top of the leg assembly
completely into the socket under the tool
head assembly. Rotate the assembly until
it seats completely in the socket. The hex
head bolts on the legs should be facing
toward the back of the machine (toward
the power drive).
11. Tighten the hex head bolt with a wrench.
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12. Loosen the hex bolts to release the two
lower legs, allowing them to slide down to
the floor. Turn the leg pads at the bottom
until they are resting flat of the floor.
13. Level the tool from front to back.
NOTE: The top of the hydraulic cylinder
is a good location to measure “level,” as
shown above.
14. Using a wrench, tighten the two hex head
bolts on the two legs to maintain the level
position.
15. Attach the hand pump/pump support to
the left side of the tool with the two hex
bolts (supplied). Tighten the two hex bolts
with a wrench.
16. Connect the hydraulic line from the hand
pump to the power cylinder with the
connectors provided.
17. Hang the guard setting pad on the hook
provided under the base of the hand
pump.
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DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
18. Ensure that the switch on the power
drive is in the “OFF” position. Plug the
power drive into an internally grounded
electrical outlet. The outlet must meet
the requirements for the power drive
(refer to the power drive manufacturer’s
instructions). If an extension cord is used,
refer to the “Extension Cord Requirements”
section.
WARNING
• DO NOT operate the power drive without
a safety foot switch. If the tool does not
contain a safety foot switch, contact
Victaulic.
Operating the tool without a safety foot
switch could result in serious personal
injury.
19. Turn the power drive switch to the position
that will produce clockwise rotation of the
chuck when viewed from the front of the
tool. On the Victaulic VPD752 or Ridgid
300 Power Drive, placing the switch in the
reverse position will produce clockwise
rotation of the chuck, lower roll, and pipe.
20. Depress the safety foot switch, check the
rotation of the chuck and lower roll, and
ensure that the tool is stable. If rotation
is counterclockwise, place the switch on
the power drive to the opposite position.
If the tool wobbles, ensure that the tool is
mounted squarely in the chuck and that
the tool is level on the floor. If the wobble
persists, the power drive support arms are
bent or the power drive is damaged. Have
the power drive repaired if the wobble
persists.
21. Turn the switch on the power drive to the
“OFF” position, or disconnect the power
cord from the electrical source.
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22a. If the optional stabilizer assembly was
ordered separately, attach it to the right
side of the tool with the four hex bolts and
four lock washers provided.
22b. Use the hex bolts provided for installing the
screws.
PRE-OPERATION CHECKS AND
ADJUSTMENTS
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before attempting to operate
the tool, the following checks and adjustments
should be made to ensure proper tool operation.
WARNING
• DO NOT operate the power drive without
a safety foot switch. If the tool does not
contain a safety foot switch, contact
Victaulic.
Operating the tool without a safety foot
switch could result in serious personal
injury.
GROOVING ROLLS
Ensure that the proper roll set is installed on the
tool for the pipe size and material that will be
grooved. Roll sets are marked with the pipe size
and part number, and they are color coded for
the pipe material. Refer to the “Tool Rating and
Roll Selection” section. If the proper rolls are not
installed on the tool, refer to the “Roll Changing”
section.
CAUTION
• Ensure that roll-retaining bolts and nuts
are tight. Loose retaining bolts and nuts
could cause damage to the tool and rolls.
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PIPE PREPARATION
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following guidelines must be followed.
1. Victaulic recommends square-cut pipe
for use with grooved-end pipe products.
Square-cut pipe MUST be used with
FlushSeal®and EndSeal®gaskets.
Beveled-end pipe may be used, provided
that the wall thickness is standard wall
(ANSI B36.10) or less and that the bevel
meets ANSI B16.25 (37½º) or ASTM A-53
(30°). NOTE: Roll grooving beveled-end
pipe may result in unacceptable pipe flare.
2. Raised internal and external weld beads
and seams must be ground flush with the
pipesurface 2 inches/50 mm back from
the pipe ends.
3. All coarse scale, dirt, and other foreign
material must be removed from the interior
and exterior surfaces of the pipe ends.
CAUTION
• For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe
ends. Rust is an abrasive material that
will wear the surface of grooving rolls.
Foreign material may interfere with or
damage grooving rolls, resulting in distorted
grooves and grooves that are out of Victaulic
specifications.
GROOVABLE PIPE LENGTHS
The VE272SFS is capable of grooving short pipe
lengths without the use of a pipe stand. Refer to
the “Short Pipe Lengths” section below.
Pipe lengths longer than those listed in Table
1 on the following page (and up to 20 feet/6
meters) must be supported with a pipe stand.
Pipe lengths from 20 feet/6 meters up to
double-random lengths (approximately 40
feet/12 meters) must be supported with two
pipe stands.
SHORT PIPE LENGTHS
WARNING
• Grooving rolls can crush
or cut fingers and hands.
Never groove pipe that
is shorter than the
recommended lengths listed
in this manual.
Table 1 shows the minimum and maximum pipe
lengths that can be grooved without the use of
a pipe stand. Refer to the “Grooving Operation”
section for instructions on how to groove short
pipe lengths. For pipe longer than what is shown
in Table 1, refer to the “Long Pipe Lengths”
section.
NOTICE
• Grooved pipe/tubing nipples, shorter than
those listed in Table 1, are available from
Victaulic.
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Steel,
Stainless Steel,
Aluminum,
and PVC Pipe
CTS US
Standard
ASTM
B-88
Copper
Tubing
Size
Length –
inches/mm
Nominal
Size
inches/
mm
Actual
Outside
Dia.
inches/
mm
Nominal
inches/
Actual
mm Min. Max.
¾ 1.050 –8 36
20 26.9 205 915
1 1.315 –8 36
25 33.7 205 915
1¼ 1.660 –8 36
32 42.4 205 915
1½ 1.900 –8 36
40 48.3 205 915
2 2.375 28 36
50 60.3 205 915
2½ 2.875 2½ 8 36
65 73.0 205 915
3 3.500 38 36
80 88.9 205 915
3½ 4.000 –8 36
90 101.6 205 915
4 4.500 48 36
100 114.3 205 915
4½ 5.000 –8 32
120 127.0 205 815
5 5.563 58 32
125 141.3 205 815
152.4 mm 6.000 –10 30
152.4 255 765
6 6.625 610 28
150 168.3 255 715
203.2 mm 8.000 –10 24
203.2 255 610
8 8.625 810 24
200 219.1 255 610
10 10.750 –10 20
250 273.0 255 510
12 12.750 –12 18
300 323.9 305 460
Nominal Size Millimeters Length - millimeters
European
Standard
Copper
Tubing Size
Australian
Standard
Copper
Tubing Size Minimum Maximum
54 DN50 205 915
64 DN65 205 915
66.7 205 915
76.1 DN80 205 915
88.9 205 915
108 DN100 205 915
133 DN125 205 815
159 DN150 255 715
If pipe is required that is shorter than the
minimum length listed in Table 1, shorten
the next-to-last piece so that the last piece is
as long (or longer) than the minimum length
specified. Refer to the example below.
EXAMPLE: A 20-foot, 4-inch/6.2-m length of
10-inch/250 mm diameter steel pipe is required
to finish a section, and only 20-foot/6.1-m
lengths are available. Instead of roll grooving
a 20-foot/6.1-m length of steel pipe and a
4-inch/0.1-m length of steel pipe, follow these
steps:
1. Refer to Table 1 on this page and note that
for 10-inch/250 mm diameter steel pipe,
the minimum length that should be roll
grooved is 10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length
of pipe and a 10-inch/255-mm length
of pipe. Refer to the “Long Pipe/Tubing
Lengths” section.
TABLE 1 – PIPE LENGTHS SUITABLE FOR GROOVING
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LONG PIPE LENGTHS
When roll grooving pipe that exceeds the
maximum length shown in Table 1, a roller-type
pipe stand must be used. The roller-type pipe
stand must be capable of handling the weight of
the pipe, while allowing the pipe to rotate freely.
1. Ensure that the tool is level. Refer to
the “Tool Setup” section for leveling
requirements.
2. When pipe flare is excessive, right-to-left
tracking must be kept to a minimum. It
may be necessary to use less than ½º for
the tracking angle.
3. Installation of couplings on pipe that
exceeds the maximum allowable flare may
prevent pad-to-pad closure of the housings
and/or may cause damage to the coupling
gasket. Refer to the applicable “Roll Groove
Specifications” table for details.
4. If the tool is properly set up in a level
position, but the back end of the pipe is
higher than the end being grooved, the
pipe may not track. As a result, excessive
flare may occur on the pipe end. Refer
to the “Tool Setup” section and figures 1
and 2 on this page for tool setup and pipe
positioning requirements.
NOTICE
• Figure 1 shows a typical pipe stand.
• Victaulic offers several pipe stands, such
as the VAPS112 and VAPS224. Refer
to the “Accessories” section for further
details.
• Refer to the manual provided with the
pipe stand for additional information
regarding setup and maintenance.
5. Place the pipe stand at a distance slightly
beyond half the pipe length from the tool.
Refer to Figure 1 on this page.
Tool
Centerline
(Level) ½ to 1°
(2-4 inches/
51-102 mm)
20-foot/6-meter
Length of Pipe
Pipe angle exaggerated for clarity
10' +1' –0
Pipe
Centerline
FIGURE 1 - SUPPORT OF PIPE
6. Position the pipe stand approximately ½º
to the left for the tracking angle. Refer to
Figure 2 below.
Tool
Centerline
Pipe
Centerline
0 to ½
° Max.
(0-2 inches/
0-51 mm)
20-foot/6-meter
Length of Pipe
Pipe angle exaggerated for clarity
FIGURE 2 - TRACKING ANGLE
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ROLL GUARD ADJUSTMENT
WARNING
• Before making any tool adjustments,
always disconnect the power cord from
the electrical source.
Accidental startup of the tool could result in
serious personal injury.
VE272SFS guards must be adjusted every time
rolls are changed or when the pipe size or wall
thickness is different from pipe that was grooved
previously.
1. Make sure the proper roll set is installed
on the tool for the pipe size and material
that will be grooved. Roll sets are marked
with the pipe size/part number, and they
are color-coded for the pipe material. Refer
to the “Tool Rating and Roll Selection”
section. If the proper rolls are not installed
on the tool, refer to the “Roll Changing”
section.
2. Loosen the wing nuts, and move the roll
guards to the full-up position. Tighten the
wing nuts.
3. Set the groove diameter stop to the pipe
size and schedule/thickness that will be
grooved. To set the groove diameter stop,
back off the depth adjuster lock, align the
depth adjuster with the proper diameter
and thickness, and lock the setting in
position with the depth adjuster lock.
4. If the tool is equipped with a stabilizer,
retract the stabilizer, if necessary, to insert
the pipe. To retract the stabilizer, loosen
the stablizer locking handle, and retract
the stabilizer roller with the hand wheel to
provide clearance for the pipe when it is
inserted onto the lower roll.
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WARNING
Grooving rolls can crush or
cut fingers and hands.
• Before making any tool
adjustments, always
disconnect the power
cord from the electrical
source.
• Loading and unloading pipe will place
your hands close to the rollers. Keep
hands away from the grooving rolls during
operation.
• Never reach inside the pipe end or across
the tool or pipe during operation.
• Always groove pipe in a direction that
rotates away from the operator.
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
• Never wear loose clothing, loose gloves,
or anything that can become entangled in
moving parts.
5. Insert a length of pipe of the correct size
and schedule/ thickness over the lower
roll with the pipe end against the lower roll
backstop flange. Refer to the “Pipe/Tubing
Preparation” section.
6. Close the hand pump valve by turning the
knob clockwise.
7. Using the hand pump, bring the upper roll
down into firm contact with the pipe.
8. Remove the guard-setting pad from its
storage hook beneath the pump support.
Hold the guard-setting pad firmly against
the pipe, and push it under the roll guards
until it is flush against the red plate.
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