Victaulic STRENGTHIN 100 Manual

WARNING
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: [e-mail]
Original Instructions
TM-RG3600OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG3600 Roll Grooving Tool
TM-RG3600 REV_C

TABLE OF CONTENTS
Hazard Identification ................. 2
Operator Safety Instructions ............ 2
Introduction ....................... 4
Receiving The Tool ...................4
Container Contents ...................4
Power Requirements ................. 5
Extension Cord Requirements ...........5
Tool Nomenclature................... 6
Tool Dimensions and Specifications ...... 7
Setup of the Tool Head Assembly ........ 8
Setup of the Power Drive .............. 9
Pre-Operation Checks and Adjustments... 11
Grooving Rolls ......................11
Pipe Preparation ....................12
Pipe Length Requirements ............ 12
Short Pipe Lengths ..................12
Long Pipe Lengths...................13
Grooving Operation ................. 14
Roll Changing ..................... 17
Upper Roll Removal..................17
Lower Roll Removal ..................19
Lower Roll Installation ................19
Upper Roll Installation . . . . . . . . . . . . . . . .20
Maintenance ...................... 20
Lubrication ........................20
Checking and Filling Hydraulic
Hand Pump Hydraulic Fluid............21
Recommended Lubricants ............ 21
Troubleshooting .................... 22
RG3600 Ratings - Maximum Pipe Size
and Wall Thickness Capacity
( ) ............ 23
Link to Groove
Specifications ................... 23
Roll Part
Numbers....................... 23
EC Declaration of Conformity .......... 24
UK Declaration of Conformity .......... 25
TM-RG3600 / Operating and Maintenance Instructions Manual
1TM-RG3600 REV_C

HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The RG3600 Roll Grooving Tool is designed for
the sole purpose of roll grooving pipe. These
instructions must be read and understood
by each operator PRIOR to working with the
grooving tool. These instructions describe safe
operation of the tool, including set up and
maintenance. Each operator must become
familiar with the tool’s operations, applications,
and limitations. Particular care should be given
to reading and understanding the dangers,
warnings, and cautions described throughout
these operating instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of these tools. The operator
is cautioned to always practice “safety first”
during each phase of use, including set up and
maintenance. It is the responsibility of the lessee
or user of these tools to verify that all operators
read this manual and fully understand the
operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic, or can be downloaded at victaulic.com.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
2. Ground the power drive to protect the
operator from electric shock. Verify
that the power drive is connected to an
internally grounded electrical source.
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2TM-RG3600 REV_C

3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
WARNING
1. Prevent back injury. Always use proper
lifting techniques when handling tool
components.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection
(sound levels up to 93.5 decibels can be
produced during the grooving process).
4. Keep hands and tools away from grooving
rolls during the grooving operation.
Grooving rolls can crush or cut fingers and
hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag gloves, hands, and shirt sleeves.
6. Operate the tool only with a safety foot
switch. The power drive must be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
7. Do not over-reach. Maintain proper footing
and balance at all times. Verify that the
safety foot switch is easily accessible to the
operator.
8. Do not make any modifications to the
tool. Do not remove any safety guarding
or any components that would affect tool
performance.
CAUTION
1. The RG3600 tool is designed ONLY for
roll grooving pipe sizes, materials, and
wall thicknesses listed on page 23.
2. Inspect the equipment. Before using the
tool, check moveable parts for obstructions.
Ensure that tool components are installed
and adjusted in accordance with the “Tool
Setup” section. Ensure that properly matched
roll sets are installed and lubricated.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Verify that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe lengths
with a pipe stand, in accordance with the
“Long Pipe Lengths” section.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool clean
to ensure proper and safe performance.
Follow the instructions for matching roll sets
and lubricating tool components.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-RG3600 / Operating and Maintenance Instructions Manual
3TM-RG3600 REV_C

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The RG3600 Roll Grooving Tool is a semi-
automated, hydraulic-feed tool for roll
grooving pipe to receive Victaulic grooved
pipe products. The standard tool is supplied with
matched rolls for grooving DN50–DN150 and
DN200–DN300 stainless steel pipe. Roll sets
are marked with the size and part number, and
are color coded blue to identify that they are
specifically for the RG3600 system.
CAUTION
• This tool must be used ONLY for grooving
pipe with specifications that fall within
the designated parameters.
• Verify that the upper and lower grooving
rolls are a matched set.
Failure to follow these instructions could
damage the tool and cause product failure,
resulting in property damage or personal
injury.
RECEIVING THE TOOL
The RG3600 Roll Grooving Tool is palletized
individually and enclosed in a cardboard sleeve,
which is designed for repeated shipping. Save
the original container for return shipment of
rental tools and accessories.
Upon receipt of the tool, confirm that all
necessary components are included. If any
components are missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1Tool Head Assembly
1Hydraulic Hand Pump Assembly
1Hydraulic Hand Pump Handle
1Drive Motor
1
Roll Set for DN50–DN150 Stainless Steel
Pipe (standard - mounted on the tool at
the factory)
1
Roll Set for DN200–DN300 Stainless Steel
Pipe (standard - attached to side of tool at
the factory)
1Safety Foot Switch
2Operating and Maintenance Manual
1GDC- Go/No-Go
Groove Diameter Cable
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4TM-RG3600 REV_C

POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
The RG3600 Roll Grooving Tool is equipped with
a 230 VAC 50/60-Hz motor. Maximum current
draw is 8 amps. In addition, tools are equipped
with a grounded plug.
Power must be supplied to the motor/drive
through a safety foot switch to verify safe
operation. Verify that the motor/drive is grounded
properly in accordance with local codes.
If an extension cord is required, refer to the
“Extension Cord Requirements” section.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop at
the power drive or tool motor while the tool is
operating. Voltage drops may cause damage to
the power drive or tool motor and can result in
improper tool operation. NOTE: It is acceptable
to use a cord size that is thicker than required.
Listed in the chart below are recommended cord
size (gauge) for cord lengths up to and including
31 meters. Use of extension cords beyond 31
meters in length should be avoided.
Drive Motor
Rating
volts/amps
Cord Lengths
meters
815 31
230
81.5 mm21.5 mm22.5 mm2
TM-RG3600 / Operating and Maintenance Instructions Manual
5TM-RG3600 REV_C

TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains trademarks,
copyrights, and/or patented features that are the exclusive property of Victaulic.
Hydraulic
Cylinder
Base Plate
Power Drive
Lower Roll/
Main Shaft
Upper Roll
Guard
Hydraulic
Hand Pump
Handle
Hydraulic
Hand Pump
Valve
Foot Switch
IMPORTANT INFORMATION LABELS PROVIDED ON THE TOOL
Failure to follow instructions and warnings could result in
serious personal injury, property damage, and/or product
damage.
• Before operating or servicing any pipe preparation tools,
read all instructions in the Operating and Maintenance
Instructions Manual and all labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools.
0567 Rev. D R031272LAB
If you need additional copies of any literature, or if you have questions concerning the safe and proper
operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone
1-800-PICK VIC, E-Mail: [email protected].
3318 Rev. D R040416LAB
PIPE ROTATION
ONLY
TM-RG3600 / Operating and Maintenance Instructions Manual
6TM-RG3600 REV_C

TOOL DIMENSIONS AND SPECIFICATIONS
508 mm
711 mm
546 mm
Tool weight is 29 kilograms/64 pounds. Tool weight includes the tool head assembly and hand pump
assembly.
Tool sound pressure is 85.5 dB(A), while tool sound power is 93.5 dB(A). All measurements taken with
a Rems Amigo®2 power drive.
NOTE: Noise measurements are dependent on the power drive, and will vary based on configuration.
Always check the power drive manufacturer’s documentation for details.
®Rems Amigo is a trademark of REMS GmbH & Co KG
TM-RG3600 / Operating and Maintenance Instructions Manual
7TM-RG3600 REV_C

SETUP OF THE TOOL HEAD
ASSEMBLY
WARNING
• Always use proper lifting techniques when
handling the tool head assembly.
Failure to follow this instruction could result
in personal injury.
1. Remove all components from the
packaging, and confirm that all necessary
components are included. Refer to the
“Receiving the Tool” section.
2. The tool must be located on a level table or
sturdy base. After an appropriate location
is chosen, the tool must be leveled front to
back and anchored securely by the base
plate using bolts or clamps.
NOTE: A non-level tool can severely affect
grooving operation. When checking tool
level, place the level on top of the hydraulic
cylinder, as shown above.
3. Select a location for the tool and pipe stand
by taking into consideration the following
factors:
a. The required power supply (refer to the
“Power Requirements” section)
b. Ambient temperature requirements of
-21º C to 26º C
c. A level base for the tool and pipe stand
d. Adequate space to handle pipe lengths
e. Adequate clearance around the tool for
adjustment and maintenance.
4. Insert the hand pump handle into the lever
arm of the hydraulic hand pump. Position
the hand pump handle with the handle
grip facing outward. Lock the handle in this
position with the retaining pin provided.
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8TM-RG3600 REV_C

SETUP OF THE POWER DRIVE
DANGER
• DO NOT connect power until
instructed otherwise.
Failure to follow this
instruction could result in
serious personal injury.
1. Remove the retainer plate and bolt from
the universal drive adapter at the rear of
the tool.
2. Remove the drive bushing from the
universal drive adapter.
3. Insert the drive bushing into the drive
motor.
4. Insert the drive motor over the universal
drive adapter until the motor sits flush with
the rear main shaft bearing.
5. Replace the retainer plate and bolt over the
drive motor.
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9TM-RG3600 REV_C

6. Secure the bolt with a 19-mm wrench. Do
not overtighten the bolt.
WARNING
• DO NOT operate the power drive without
a safety foot switch. If the tool does not
contain a safety foot switch, contact
Victaulic.
Operating the tool without a safety foot
switch could result in serious personal
injury.
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
7. Plug the Rems Amigo 2 power drive cord
into the provided safety foot switch. Refer
to the power drive manufacturer’s operating
manual for additional information.
Verify that the switch is located on the
same side of the tool as the hand pump
handle, with adequate clearance for ease
of use and to avoid a tripping hazard.
8. Depress the safety foot switch. Verify
that the lower roll rotates away from the
operator when viewed from the front of the
tool. (See Figure 2 on page 14 for more
information.) If the lower roll rotates toward
the operator, reverse the rotation collar as
outlined in steps 9a and 9b that follow.
Remove foot from the safety foot switch.
Rotation
Collar
9a. Locate the rotation collar at the base of the
Rems drive body.
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10 TM-RG3600 REV_C

9b. The drive body features L(left) and R
(right) markings. To reverse the direction of
rotation, twist the collar to align the arrow
with the opposite marking.
10. Verify that the tool is stable. If the tool
wobbles, verify that the clamp or bolts are
adjusted correctly and that the tool is level.
If the wobble persists, the tool must be
relocated to a more level surface.
PRE-OPERATION CHECKS AND
ADJUSTMENTS
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before operating the tool,
the following checks and adjustments should be
made to verify proper tool operation. In addition,
the tool should be inspected for any damage
that may have occurred during shipping and
handling.
DANGER
• Before making any tool
adjustments, disconnect
the power cord from the
electrical source.
Accidental startup of the tool
could result in serious personal
injury.
GROOVING ROLLS
Verify that the proper roll set is installed on the
tool for the pipe size to be grooved. Roll sets are
marked with the pipe size and part number, and
are color-coded blue. Refer to page 23. If the
proper roll set is not installed on the tool, refer to
the “Roll Changing” section.
CAUTION
• Verify that the roll retaining bolts and
nuts are tight.
• Verify that the upper and lower grooving
rolls are a matched set.
Failure to follow these instructions could
damage the tool and cause product failure,
resulting in property damage or personal
injury.
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11TM-RG3600 REV_C

PIPE PREPARATION
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following guidelines must be followed.
1. Use only square-cut pipe with
products.
NOTE: Roll grooving beveled-end pipe will result
in unacceptable flare.
2. Raised internal and external weld beads
and seams must be ground flush with the pipe
surface, 50 mm back from the pipe ends.
3. All coarse scale, dirt, and other foreign
material must be removed from the interior and
exterior surfaces of the pipe ends.
CAUTION
• For maximum grooving roll life, remove
foreign material from the interior and
exterior surfaces of the pipe ends.
Foreign material may interfere with or
damage grooving rolls, resulting in leaks
and property damage.
PIPE LENGTH REQUIREMENTS
RG3600 Roll Grooving Tools are capable of
grooving short pipe lengths without the use of
a pipe stand. Refer to the “Short Pipe Lengths”
section.
Pipe lengths longer than those listed in Table 1
on the following page (and up to 6 meters) must
be supported with a pipe stand.
Pipe lengths from 6 meters up to double-
random lengths (approximately 12 meters) must
be supported with two pipe stands.
SHORT PIPE LENGTHS
WARNING
• Grooving rolls can crush
or cut fingers and hands.
Never groove pipe that
is shorter than the
recommended lengths listed
in this manual.
Table 1 shows the minimum and maximum pipe
lengths that can be grooved without the use of
a pipe stand. Refer to the “Grooving Operation”
section for instructions on how to groove short
pipe lengths. For pipe longer than what is shown
in Table 1, refer to the “Long Pipe Lengths”
section.
NOTICE
• Grooved pipe nipples, shorter than those
listed in Table 1, are available from
Victaulic.
If pipe is required that is shorter than the
minimum length listed in Table 1, shorten the
next-to-last piece so that the last piece is as long
(or longer) than the minimum length specified.
EXAMPLE: A 6.2-m length of DN250 diameter
stainless steel pipe is required to finish a
section, and only 6.1-m lengths are available.
Instead of roll grooving a 6.1-m length of
stainless steel pipe and a 102-mm length of
stainless steel pipe, follow these steps:
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12 TM-RG3600 REV_C

1. Refer to Table 1, noting that for
DN250 diameter stainless steel pipe, the
minimum length that should be roll grooved
is 255 mm.
2. Roll groove a 5.9-m length of pipe and a
255-mm length of pipe. Refer to the “Long
Pipe Lengths” section.
TABLE 1 - PIPE LENGTHS SUITABLE FOR
GROOVING WITHOUT THE USE OF A PIPE
STAND
Nominal Pipe
Size
Length (millimeters)
Minimum Maximum
DN50 – DN80 203 914
DN100 205 915
DN125 205 815
DN150 255 715
DN200 255 610
DN250 255 510
DN300 305 460
LONG PIPE LENGTHS
CAUTION
• For long pipe lengths, verify that the pipe
stand is positioned properly.
• This tool must be used ONLY for roll
grooving pipe designated on page 23 of
this manual.
Failure to follow these instructions could
cause product failure, resulting in property
damage.
When roll grooving pipe that exceeds the
maximum length shown in Table 1, a roller-type
pipe stand must be used. The roller-type pipe
stand must be capable of handling the weight of
the pipe, while allowing the pipe to rotate freely.
1. Verify that the tool is level. Refer to
the “Tool Setup” section for leveling
requirements.
Tool
Centerline
(level)
½ to 1°
Pipe
Centerline
6-meter Length of Pipe
3 m + 0.3 m - 0
FIGURE 1: SUPPORT OF PIPE
2. Place the pipe stand at a distance slightly
beyond half the pipe length from the tool.
Refer to the drawing above.
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13TM-RG3600 REV_C

Operator
Side
Tool
Centerline
0 to ½°
Pipe
Centerline
6-meter
Length of Pipe
Pipe
should rotate
clockwise
FIGURE 2: TRACKING ANGLE
3. Position the pipe stand approximately 0–½
a degree to the left for the tracking angle.
Refer to the drawing above.
NOTE: Right-to-left tracking must be kept
to a minimum. It may be necessary to use
less than half a degree for the tracking
angle.
4. If the tool is properly set up in a level
position, but the back end of the pipe
is higher than the end being grooved,
the pipe may not track. Refer to the
“Tool Setup” section and the drawings
above for tool setup and pipe positioning
requirements.
5. Before grooving, verify that all instructions
in the previous sections of this manual
have been followed.
GROOVING OPERATION
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before operating the tool, review the
“Operator Safety Instructions” section of
this manual.
Failure to follow these instructions could
result in death or serious personal injury.
CAUTION
• This tool must be used ONLY for roll
grooving pipe designated on page 23 of
this manual.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life, tool damage, or personal injury.
1. Before grooving, verify that all instructions
in the previous sections of this manual
have been followed.
2. Plug the Rems Amigo 2 power drive cord
into the provided safety foot switch. Refer
to the power drive manufacturer’s operating
manual for additional information.
WARNING
• The power drive must be operated with
a safety foot switch. If the power drive
is not supplied with a safety foot switch,
contact Victaulic.
Operating the tool without a safety foot
switch could result in serious personal
injury.
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14 TM-RG3600 REV_C

3. Depress the safety foot switch pedal. Verify
that the lower roll rotates away from the
operator when viewed from the front of
the tool. If the lower roll rotates toward
the operator, see the “Setup of the Power
Drive” section for instructions to reverse
rotation. Remove foot from the safety foot
switch.
WARNING
Grooving rolls can crush or
cut fingers and hands.
• Before making any tool
adjustments, always
disconnect the power cord
from the electrical source.
• Loading and unloading pipe will place
your hands close to the rollers. Keep
hands away from the grooving rolls during
operation.
• Always verify that the roll guards are
closed before grooving.
• Never reach inside the pipe end or across
the tool during operation.
• Always groove pipe with rotation away
from the operator.
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
• Never wear loose clothing, loose gloves,
or anything that can become entangled in
moving parts.
4. Insert a length of pipe that is the correct
size and wall thickness over the lower roll.
Verify that the pipe end contacts the lower-
roll backstop flange. The pipe must rest
directly on top of the roll and must not be
skewed to one side or the other.
5. Verify that the valve on the hydraulic hand
pump is closed. Gently attempt to twist the
valve counterclockwise to verify that the
stop pin prevents further movement.
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15TM-RG3600 REV_C

6. The operator should be positioned on the
safety foot switch/hydraulic hand pump
side of the tool. While supporting the pipe,
pump the handle of the hydraulic hand
pump to bring the upper roll down into firm
contact with the pipe.
7. Remove hands from the pipe. For long pipe
lengths supported with a pipe stand, verify
that the pipe is pitched and positioned
properly. Refer to the “Long Pipe Lengths”
section.
WARNING
• All guards must be in place and adjusted
properly before grooving begins.
Failure to follow this instruction could result
in serious personal injury.
8. Depress and hold down the safety foot
switch pedal.
9. As the pipe rotates, begin the grooving
process by pumping the handle of the
hydraulic hand pump at a slow, steady
rate (one pump per one full pipe rotation).
NOTE: Pumping the handle past the point
of resistance could damage the tool. Verify
that the pipe remains against the lower-
roll backstop flange. If the pipe does not
remain against the lower-roll backstop
flange, remove foot from the safety foot
switch and re-position the pipe.
NOTICE
• Do not pump the handle of the hydraulic
hand pump too fast. The rate should be
sufficient to groove the pipe and maintain
audible, moderate-to-heavy load on the
motor/drive.
10. Continue the grooving process until the
hand pump resists movement of the
handle.
11. Release the safety foot switch pedal, and
withdraw foot from the switch.
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16 TM-RG3600 REV_C

WARNING
• DO NOT place hands inside the pipe end
or in the area of the grooving rolls while
the pipe is still rotating.
Failure to follow this instruction could result
in serious personal injury.
12. If a pipe stand is not being used, manually
support the pipe during removal to prevent
it from falling as it separates from the tool.
Open the valve on the hydraulic hand
pump by turning it counterclockwise to
release the pipe. Remove the pipe from the
tool.
13. Disconnect the tool from the electrical
source if no additional roll grooving will be
performed.
14. Carefully check the groove diameter
(“C” dimension) with the GDC-
Go/No-Go
Groove Diameter Cable.
ROLL CHANGING
The RG3600 Roll Grooving Tool is designed
with rolls to accommodate several pipe sizes,
eliminating the need for frequent roll changes.
When a different pipe size is required for
grooving, the upper and lower rolls must be
changed. For proper roll selection, refer to page
23.
UPPER ROLL REMOVAL
DANGER
• Always disconnect the tool
from the electrical source
before changing rolls.
Failure to follow this
instruction could result in
serious personal injury.
1. Lift the upper roll guard.
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17TM-RG3600 REV_C

2. Lift the upper roll shaft latch.
3. With one hand holding the upper roll in
place, use the other to pull the upper shaft
out from the front of the tool. Place the
upper shaft in a safe location.
4. Lift the upper roll out of the tool body.
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18 TM-RG3600 REV_C

LOWER ROLL REMOVAL
1. Using a 24-mm wrench, loosen and
remove the main shaft nut and washer.
Place them in a safe location.
2. Remove the lower roll assembly from the
main shaft by pulling it straight out of the
tool.
3. Remove the alternate upper roll from the
storage pin and replace it with the roll that
was just removed from the tool.
LOWER ROLL INSTALLATION
1. Place the lower roll over the main shaft.
2. Replace and tighten the main shaft nut and
washer. DO NOT over-tighten the nut.
TM-RG3600 / Operating and Maintenance Instructions Manual
19TM-RG3600 REV_C