Victaulic VE416FS Manual

Operating
and Maintenance
Instructions Manual
VE416FS & VE416FSD
Failure to follow Instructions and warnings can result in serious injury.
• Before installing, operating, or servicing the VE416FS or VE416FSD Tool
read this Manual and all warning labels on the tool.
• Always wear safety glasses and foot protection.
If you need additional copies of the manual or have any questions about the
safe operation of this tool, contact Victaulic Tool Company, P.O. Box 31,
Easton, PA 18044-0031, 610-559-3300.

1
VE416FS & VE416FSD
Read this first – Hazard Identification
Definitions for identifying the various hazard levels shown on warning labels or to indicate proper
safety procedures in this Manual are provided below.
This safety alert symbol indicates important safety messages on warning labels and in
this manual. When you see this symbol be alert to the possibility of personal injury and
carefully read and fully understand the message that follows.
The use of the word “WARNING” signifies the pres-
ence of hazards or unsafe practices which could
result in severe personal injury if instructions, in-
cluding recommended precautions, are not fol-
lowed.
NOTICE
The use of the word “NOTICE” signifies special
instructions which are important but not related to
hazards.
The use of the word “CAUTION” signifies possible
hazards or unsafe practices which could result in
minor injury, product or property damage if in-
structions, including precautions, are not fol-
lowed.
The use of the word “DANGER” always signifies an
immediate hazard with a likelihood of severe per-
sonal injury or death if instructions, including rec-
ommended precautions, are not followed.
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . . . . . 1
Operator Safety Instructions. . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tool Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Tool . . . . . . . . . . . . . . . . . . . . . . . . 2
Tool Maintenance . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Requirements . . . . . . . . . . . . . . . . . . . 3
Extension Cord Requirements . . . . . . . . . . . 4
Tool Nomenclature. . . . . . . . . . . . . . . . . . . . . . . 5
Receiving Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Operation Adjustments . . . . . . . . . . . . . . 10
Grooving Rolls . . . . . . . . . . . . . . . . . . . . . . . 10
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . 10
Groovable Pipe Lengths . . . . . . . . . . . . . . . 11
Roll Guard Adjustment . . . . . . . . . . . . . . . . 13
Pipe Stabilizer Adjustment. . . . . . . . . . . . . 14
Groove Diameter Stop Adjustment . . . . . . 15
Grooving Operation . . . . . . . . . . . . . . . . . . . . . 17
Roll Changing . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Roll Removal 4 - 16" . . . . . . . . . . . . . . . . . . . 20
Roll Installation 4 - 16" . . . . . . . . . . . . . . . . .21
Roll Installation 2 - 3 ¹⁄₂ ". . . . . . . . . . . . . . . . .22
Copper Roll Installation 2 - 6" and 8". . . . . . 23
Maintenance Procedures . . . . . . . . . . . . . . . . . 23
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Lubrication Monthly (VE416FSD Only). . . . 24
Hydraulic Systems . . . . . . . . . . . . . . . . . . . . 24
Parts Ordering Information. . . . . . . . . . . . . . . . 26
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .28
Tool Rating and Roll Selection . . . . . . . . . . . . . 29
Standard and “ES” Rolls . . . . . . . . . . . . . . . .29
Schedule 5S and 10S Stain. Steel Pipe . . . .30
Copper Tubing . . . . . . . . . . . . . . . . . . . . . . .30
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Seamless and Welded Steel Pipe. . . . . . . . . 31
Drawn Copper Tubing . . . . . . . . . . . . . . . . . 31
Roll Groove Specifications . . . . . . . . . . . . . . . .32
Steel Pipe and all Materials Grooved
with Standard and “RX” Rolls . . . . . . . . . 32
Steel Pipe and all Materials Grooved
with “ES” Rolls. . . . . . . . . . . . . . . . . . . . . . 33
Drawn Copper Tubing w/Copper Rolls . . . .34
® Registered Trademark of Victaulic Company of America
© Copyright 1997 Victaulic Company of America Printed in U.S.A.

2
VE416FS & VE416FSD
OPERATOR SAFETY INSTRUCTIONS
This tool is designed only for roll grooving pipe. To accomplish this function requires some dexterity
and mechanical skills, as well as sound safety habits. Although this tool is manufactured for safe
dependable operation, it is impossible to anticipate those combinations of circumstances which
could result in an accident. The following instructions are recommended for safe operation of the
tool. The operator is cautioned to always practice “Safety First” during each phase of use, including
setup and maintenance of this unit.
GENERAL
1. Read and understand this Manual before operating or performing maintenance on
this tool. Become familiar with the tool’s operations, applications and limitations. Be
particularly aware of its specific hazards. Store this manual in a clean area and always at a readily
available location. Additional copies at no charge are available upon request by writing or
phoning the Victaulic Tool Company.
2. Use only recommended accessories. Use of improper accessories may be hazardous. See
Accessories on page 27.
3. This tool is designed ONLY for roll grooving of pipe sizes, materials and wall
thicknesses outlined under Tool Rating and Roll Selection, pages 29 and 30.
TOOL SET-UP
1. Ground the power drive or tool. Be sure the power drive, used with the VE416FS or the
VE416FSD drive motor, is connected to an internally grounded electrical system.
2. Avoid dangerous environments. Don’t use the tool in damp or wet locations. Don’t use the
tool on sloped or uneven ground or floor. Keep work area well illuminated. Allow sufficient space
to operate tool and accessories properly and for others to pass safely.
3. Prevent back injury. During tool set-up, one person cannot safely lift and handle the VE416FS
tool head assembly because it weighs at least 150 lbs. Two people are needed to safely lift and
handle the assembly. If a hoist is available, use it to lift the tool head assembly into position.
OPERATING TOOL
1. Inspect the equipment. Prior to starting the tool, check the movable parts for any
obstructions. Be sure that guards and tool parts are properly installed and adjusted.
2. Prevent accidental startings. Place switch on the attached power drive (VE416FS only) in
the “OFF” position prior to plugging in unit.
3. Operate with foot switch only. The power drive (VE416FS only) must be operated with a
safety foot switch as the operator will require it to operate the tool safely. If your power drive does
not have a foot switch, contact power drive manufacturer. The VE416FSD comes equipped with
a safety foot switch.
4. Keep hands away from grooving rolls and stabilizer wheel during grooving
operation. Grooving rolls can crush or cut fingers and hands.
5. Never reach inside pipe ends during operation.
6. Do not over-reach. Keep your proper footing and balance at all times. Be sure you can reach
foot switch safely at all times. Do not reach across tool or pipe. Keep hands and loose tools away
from moving parts.
7. Wear safety glasses and footwear.
8. Keep work area clean. Cluttered areas, benches and slippery floors invite accidents.
9. Wear ear protection if exposed to long periods of very noisy shop operations.
10. Keep visitors away. All visitors should be kept a safe distance from the work area.
11. Keep alert. Do not operate tool if ill or drowsy from medication or fatigue. Avoid horseplay
around tool and keep bystanders a safe distance from tool and pipe being grooved.
12. Do not operate tool at speeds exceeding those specified in this manual.
13. Wear proper apparel. Never wear loose clothing (unbuttoned jackets or loose sleeve cuffs)
loose gloves or jewelry that can get caught in moving parts.
14. Do not force tool. It will do the job better and safer at the rate for which it was designed.
15. Support work. Support long pipe with a pipe stand secured to the floor or ground.
16. Do not misuse tool. Perform only the functions for which the tool is designed. Do not overload
the tool.

3
VE416FS & VE416FSD
TOOL MAINTENANCE
1. Unplug power cord prior to servicing. Repair should be attempted only by authorized
personnel. Always unplug power before servicing or making any adjustments.
2. Maintain tool in top condition. Keep tool clean for best and safest performance. Follow
lubricating instructions.
INTRODUCTION
The Victaulic
®
Vic-Easy
®
Series 416 tool is available in two (2) different models. Both are designed to
roll groove pipe of various materials and wall thicknesses to prepare it to receive Victaulic grooved
pipe couplings (see Tool Rating and Roll Selection chart pages 29 and 30). Both are semi-automatic
hydraulic feed tools intended for shop or field use.
The VE416FSD is a completely self contained unit with a gear motor, safety foot switch, and power
cord/plug. The VE416FS requires a separate power drive. See Power Drive section, below.
Power Drive
The VE416FS tool is designed for power operation by mounting directly onto a Victaulic VPD752 or a
Ridgid 300
®
power drive, (45 rpm maximum chuck speed). Consult drive manufacturer’s instruc-
tions for proper operation.
POWER REQUIREMENTS
Power must be supplied through a safety foot switch to assure safe operation (standard on
VE416FSD). Be sure the power drive is properly grounded in accordance with Article 250 of the
National Electrical Code. If an extension cord is to be used, see Extension Cord Requirements chart
on page 4 for cord size recommendations and always consult drive manufacturer’s instructions prior
to use.
These tools should only be used for roll grooving pipe designated in the Tool Rating and Roll Selection chart
on pages 29 and 30. Use of the tools for other purposes or exceeding the pipe thickness maximums will over-
load the tools, shorten tool life and may cause tool damage.
• To reduce the risk of electric shock, check the electrical source for proper grounding and
follow the instructions below.
• Before performing any repair or maintenance, disconnect the tool from the electrical
source.
Failure to do so could result in death or serious personal injury.

4
VE416FS & VE416FSD
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and an extension cord must be used, it is important to use
the proper cord size (e.g., conductor size American Wire gauge). Cord size selection is based upon
tool rating (amps) and cord length (feet). Use of a cord size (gauge) thinner than required will cause a
significant voltage drop at the power drive or tool motor while the tool is operating. The voltage drop
may cause damage to the power drive or tool motor and can result in failure of the tool to operate
properly. Use of a heavier than necessary cord size (gauge) is acceptable.
Listed in the chart below are recommended cord size (gauge) for cord lengths up to and including
100 feet. Use of extension cords beyond 100 feet in length should be avoided.
EXTENSION CORD SIZE (GAUGE) CHART
Power Drive
Power Drive Rating
Volt/Amps
Cord Lengths
25' 50' 100'
VPD752 115/15 12 12 10
Ridgid 300
®
115/15 12 12 10
VE416FSD 115/15 12 12 10
® Registered trademark Ridge Tool Company.
NOTICE
Drawings and/or pictures in this manual may be
exaggerated for clarity.

5
VE416FS & VE416FSD
TOOL NOMENCLATURE
Failure to follow instructions
and warnings can result in
serious injury.
• Before installing, operating, or
servicing this tool, read and
understand the Operating
Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool, contact
Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031,
610-559-3300. 0396 Rev. B
416FS R009416LAB
• Always groove pipe in a clockwise direction only.
Grooving rolls can crush or cut fingers
and hands.
• Keep hands away from grooving rolls and
stabilizer wheel.
• Never reach inside pipe end or across the tool or pipe during
operation.
• Never manually groove pipe shorter than what is recommended.
• Never wear loose clothing, loose gloves, or jewelry while operating
tool.
• Always turn off power before adjusting
guard.
• Be sure guard is properly adjusted before
grooving pipe.
416FSD R009417LAB
Failure to follow instructions
and warnings can result in
serious injury.
• Before installing, operating, or
servicing this tool, read and
understand the Operating
Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool, contact
Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031,
610-559-3300. 0396 Rev. B
Grooving rolls can crush or cut
fingers and hands.
• Keep hands away from grooving rolls
and stabilizer wheel.
• Never reach inside pipe end or across the tool or pipe during
operation.
• Never manually groove pipe shorter than what is recommended.
• Never wear loose clothing, loose gloves, or jewelry while
operating tool.
• Always turn off power before adjusting
guard.
• Be sure guard is properly adjusted
before grooving pipe.
➀
Pipe Size
Indicator
Depth Adjuster
Depth Adjuster Lock
Hydraulic
Power Cylinder ➁
Stabilizer
Handwheel
Stabilizer
Assembly
Pump Handle
➂
Upper Roll
Lower Roll
416FSD Legs
Foot Switch
Roll Safety Guards
Hydraulic
Quick Connect
Groove
Diameter Chart
Power Drive
Pump
Guard
Setting Pad
➀
Upper
Roll Bolt
Roll Safety Guards
Stabilizer
Wheel
Power Drive
Support Arm
Power Drive
Stand
416FS Telescoping Legs
Power Drive Foot Switch
➂
VE416FS
VE416FSD
ALWAYS KEEP THIS PAD WITH THE
TOOL. USE IT TO SET THE GUARDS
IN ACCORDANCE WITH THE TOOL
OPERATION AND MAINTENANCE
MANUAL. R068272LAB
➁
➂

6
VE416FS & VE416FSD
RECEIVING TOOL
VE416FS tools are packed individually in
sturdy containers, designed for use in reship-
ping tools upon completion of the rental con-
tract, when applicable.
NOTE: Be sure to save original shipping con-
tainer for return shipment of rental tools.
Upon receipt of tool, make sure all necessary
parts are included. If any parts are missing,
notify your Victaulic distributor or Victaulic
representative.
VE416FS CONTAINER
CONTENTS
VE416FS shown
VE416FS pallet should contain:
A. One small box which contains:
1. 2"-3 ¹⁄₂ " roll set assembly.
B. One large box which contains:
1. Tool head/mounting stand assembly.
2. Two (2) telescoping legs.
3. Pump/pump support assembly.
4. Pump handle.
5. Roll storage chest with additional roll
sizes.
6. Two (2) Tool Operating and Maintenance
Instruction Manuals.
VE416FSD palletized box should contain:
1. VE416FSD tool includes: Tool head/stabi-
lizer, mounting table/gear motor, hand pump,
pump support, four (4) legs and foot switch
with cord.
2. Box containing 2 - 3 ¹⁄₂ " roll set assembly.
3. Roll storage chest with additional roll sizes.
4. Pump handle.
5. Two (2) Tool Operating and Maintenance
Instruction Manuals.
Series 416 tools are supplied complete with 2"
through 16" standard groove roll sets (with 8"
to 12" rolls installed on the tool), unless other-
wise specified on the order. Check order and
rolls on tool to be sure. Rolls are marked with
size and part number for your convenience. For
grooving to other specifications and other
materials, see Tool Rating and Roll Selection
chart on pages 29 and 30. Grooving rolls for
other specifications and other materials must
be purchased separately.
TOOL SETUP
VE416FS
Before grooving, the tool head and legs must
be mounted on a Victaulic VPD752 or a Ridgid
300 power drive. The tool and power drive
must be placed on level ground and secured to
a platform or floor. See Operator Safety Instruc-
tions Tool Setup on page 2.
1. Remove all the components and check to
be sure all necessary items are included. See
list under Receiving Tool.
Do not connect power until instructed otherwise.
Accidental start up of tool may result in serious
injury.
During tool set-up, one person cannot safely
handle the tool head assembly because it weighs
150 lbs. At least two people are needed to safely
handle the assembly. If a hoist is available, use it
to lift the tool head assembly into position.
Failure to follow this instruction may result in seri-
ous injury.

7
VE416FS & VE416FSD
2. Select location for power drive, tool, and
pipe stand. Choose a location that has:
a. The required power. Consult power drive
manufacturer’s instructions.
b. The space necessary to adequately han-
dle the pipe to be grooved.
c. A level and even surface for power drive,
tool, pipe stand and footing.
3. Prepare the power drive unit to receive the
VE416FS tool. Remove threading dies, cut off
attachments, etc. from the power drive. Fully
extend the two (2) tubular arms approximately
9 ³⁄₄ " beyond the power drive chuck. See photo
below. Secure the support arms in this posi-
tion. (Consult power drive manufacturer’s
instructions.)
4. Fully open the power drive chuck (Consult
power drive manufacturer’s instructions).
While the tool head assembly is on power drive
arms, without support legs installed, it is front
heavy and may tip over. Have someone push back
on tool head to help prevent a tip over - until legs
are in place and secure.
5. Slide tool head/mounting stand assembly
as shown fully onto the power drive arms with
drive lug flange flush up against power drive
chuck.
6. Align notched portions of drive shaft with
the chuck jaws by turning the lower roll.
7. Tighten the chuck, making sure the jaws fit
in the drive shaft notches.

8
VE416FS & VE416FSD
8. Tighten the four (4) set screws as shown to
secure the tool on the support arms.
9. Install the two (2) adjusting completely into
the sockets of upper leg and finger tighten the
hex bolts.
10. Insert top of leg assembly fully into the
socket under tool head assembly. Rotate the
assembly so it fully seats in the socket. The hex
head bolts on the legs should be toward the
back of the machine (toward power drive).
Tighten hex head bolt using a wrench.
11. Level the tool front to back. The top of the
cylinder mounting plate is a good location to
measure level.
12. Loosen hex bolts to release lower legs (2)
and allow them to drop down to floor. Turn leg
pads at bottom until they are resting flat on the
floor and tighten hex bolts with the tool in a
level position.
13. Mount the hand pump/pump support
assembly. Tighten the hand knob and then
tighten the wing set screw on the underside of
the pump support as shown.
14. Connect the hydraulic hose from the hand
pump to the power cylinder using the quick
connections provided.

9
VE416FS & VE416FSD
15. Insert the hand pump handle into lever
arm of the pump. Position handle with handle
grip down. Lock handle in this position with
set screw or nut and bolt provided.
16. Make sure power drive is in its “Off” posi-
tion (consult power drive manufacturer’s
instructions). Plug the power drive into an
internally grounded electrical outlet. See Oper-
ator Safety Instructions Tool Set-Up on page 2.
The outlet must meet the power requirements
for the power drive (consult power drive manu-
facturer’s recommendations). See page 4 for
extension cord information, if used.
• To reduce the risk of elec-
tric shock, check the elec-
trical source for proper
grounding and follow the
instructions below.
• Before performing any re-
pair or maintenance, dis-
connect the tool from the
electrical source.
Failure to do so could result in death or serious
personal injury.
The power drive must be operated with a safety
foot switch, as the operator will require it to oper-
ate the tool safely. If your power drive does not
have a foot switch, contact power drive manufac-
turer.
17. Turn the power drive switch to the posi-
tion that will produce clockwise rotation of the
chuck when viewed from the front of the tool.
On the Victaulic VPD752 and Ridgid 300, put-
ting the switch in the reverse position will pro-
duce clockwise rotation of the chuck, lower roll
and pipe. Depress foot switch and check rota-
tional direction and tool stability. If rotation is
counterclockwise, reverse power drive switch.
If tool wobbles, check to make certain tool is
mounted squarely in chuck and tool is level. If
the wobble cannot be eliminated, the power
drive support arms are bent, or the power drive
is damaged. Take the necessary steps to have
power drive repaired if wobble persists.
18. Disconnect power. Turn power drive
switch off or unplug power drive.
VE416FS tool setup is complete.
VE416FSD
1. Remove all the components and check to
be sure all necessary items are included. See
list under Receiving Tools.
2. Select location for tool, and pipe stand.
Choose a location that has:
a. The required power. Consult Power
Requirements on page 3.
b. The space necessary to adequately han-
dle the pipe to be grooved.
c. A level and even surface for power drive,
tool, pipe stand and footing.
Do not connect power until instructed otherwise.
Accidental start up of tool may result in serious in-
jury.

10
VE416FS & VE416FSD
3. Place tool on level ground or platform and
secure to the platform or floor. The tool’s legs
are adjustable in length to compensate for
uneven surfaces. Adjust as necessary to main-
tain tool levelness.
4. Level the tool front to back. The top of the
hydraulic ram is a good location to measure
“level”.
5. Insert the hand pump handle into lever arm
of the pump. Position handle with handle grip
down. Lock handle in this position with set
screw or nut and bolt provided.
6. Tool setup is complete.
PRE-OPERATION
ADJUSTMENTS
Every Vic-Easy tool is checked, adjusted and
tested at the factory prior to shipment. Before
grooving, however, the following adjustments
should be made to make sure of proper tool
operation.
Always turn off power before making any tool
adjustments. Accidental start up of tool may result
in serious injury.
GROOVING ROLLS
Make sure the proper roll set is on the tool for
the pipe size and material to be grooved. They
are marked with the pipe size, part number
and color coded for the pipe material to be
grooved. See Tool Rating and Roll Selection
Chart on pages 29 and 30. If proper rolls are not
on tool, refer to Roll Changing on page 20.
PIPE PREPARATION
For proper tool operation, and production of
proper pipe grooves, carefully observe the fol-
lowing pipe preparation tips.
1. Pipe ends must be square cut (See note for
Column 2 on appropriate Groove Specification
Chart, pages 32 - 35).
2. Internal or external weld bead or seams
must be ground flush with the pipe surface
extending 2" back from the pipe end.
3. The end of the pipe, both inside and out,
must be cleaned of coarse scale, dirt and other
foreign material.
Make sure roll retaining bolts are tight. Loose re-
taining bolts could seriously damage both the tool
and rolls.
Foreign material such as coarse scale or dirt might
interfere with or damage the grooving rolls or dis-
tort the groove. Rust is an abrasive material and
will tend to wear out the surface of the grooving
rolls. For maximum grooving roll life, remove for-
eign material and loose rust.

11
VE416FS & VE416FSD
GROOVABLE PIPE LENGTHS
The VE416FS/FSD is capable of grooving short
pipe lengths without the use of a pipe stand
(see Table 1, on this page), or long pipe lengths
up to double randoms (approximately 40 ft.),
with the use of appropriate stands.
SHORT PIPE LENGTHS USING ETR ROLLS
Table 1 shows minimum and maximum pipe
lengths that can be grooved without the need
for a pipe stand. Refer to Grooving Operation
on page 17 for instructions on how to groove
short pipe lengths. For pipe longer than shown
in Table 1, refer to Long Pipe Lengths, page 12.
NOTICE
ALL VICTAULIC ROLL GROOVING TOOL OWNERS
AND USERS
New Enhanced Tracking Rolls (ETR) for Victaulic
Roll Grooving Tools
Enhanced Tracking Rolls (ETR)
In late 1993, Victaulic introduced an improved
type of grooving roll called Enhanced Tracking
Roll. The patented ETR allows hands-free grooving
for short lengths of pipe as shown in Table 1. The
photo below shows you the difference in appear-
ance between the new ETR and the old type of roll.
The new ETRs have two narrow grooves in the
knurled surfaces; the older rolls do not.
ETRs are for the lower roll only. Your upper roll is
compatible with the new ETR.
NOTE: Roll grooving short length pipe will place
your hands close to the rollers. Using the old type
of lower roll requires you to manually guide the
pipe while grooving short lengths. Using the new
ETR allows hand-free grooving.
Who has ETRs?
You may have ETRs if you:
• Purchased or rented a Victaulic roll grooving
tool after December 1993
• Purchased replacement grooving rolls after
December 1993
NOTE: It is important to figure out what type of
grooving rolls you have. If you bought replacement
rolls recently, you may have both types. If you do
not have ETRs and would like to order them, con-
tact Victaulic for details.
ETR Roll Old Type Roll
TABLE 1
GROOVABLE PIPE LENGTHS
If a pipe shorter than the minimum shown in
Table 1 is needed, if possible, shorten the next
to last piece of pipe enough so that the last
piece of pipe is as long or longer than the mini-
mum length specified in Table 1. See example
below.
Example: A 20 ft. 4 in. length of 10 in. diame-
ter pipe is needed to finish a section and you
only have 20 ft. lengths available. Instead of roll
grooving a 20 ft. piece of pipe and a 4 in. piece
of pipe, follow these steps:
1. Refer to Table 1 and note that for 10 in.
diameter pipe, the minimum length that
should be grooved is 10 in.
2. Roll groove a 19 ft. 6 in. piece of pipe and a
10 in. piece of pipe. Refer to Long Pipe Lengths
on page 12.
Grooving rolls can crush or cut
fingers and hands.
• Loading and unloading pipe
will place your hands close
to the rollers.
• Never groove pipe shorter
than what is recommended
in Table 1 on this page.
0135-1A
DIMENSIONS – (Inches)
Nom.
Size
Min.
Length
Max.
Length
Nom.
Size
Min.
Length
Max.
Length
2 8 36 6 10 28
2¹⁄₂ 8 36 8 O.D. 10 24
3 8 36 8 10 24
3¹⁄₂ 836101020
4 8 36 12 12 18
4¹⁄₂ 832141216
5 8 32 16 12 16
6 O.D. 10 30
NOTICE
Pipe nipples shorter than those shown in Table 1
are available from Victaulic.

12
VE416FS & VE416FSD
LONG PIPE LENGTHS
With pipe in excess of the maximum length
shown in Table 1, a roller type pipe stand must
be used.
1. Place the pipe stand at a distance slightly
beyond one half the pipe length from the tool
(see Figure 1).
2. Position the pipe stand approximately ¹⁄₂° to
the left (tracking angle). See Figure 2.
NOTICE
Figure 1 shows the Victaulic adjustable pipe stand
(VAPS 112). VAPS 112 is suitable for ³⁄₄" to 12"
pipe. Also available is Victaulic model VAPS 224
suitable for sizes 2" to 24". See Accessories on
page 27.
C
PIPE ANGLE
EXAGGERATED
FOR CLARITY TOOL
CENTERLINE
¹⁄₂°
¹⁄₂ "X" + 5%
"X" PIPE
C
L
C
L
FIGURE 1
PIPE
CENTERLINE
C
L
C
L
PIPE
CENTERLINE
0° TO ¹⁄₂° MAX
PIPE ANGLE
EXAGGERATED
FOR CLARITY
TOOL
CENTERLINE
FIGURE 2
3. Adjust the pipe stand height to position the
pipe approximately ¹⁄₂° below level. See Figure
1. The pipe must be in position on the tool's
lower roll while checking the below level posi-
tion.
“Tracking Angle” will affect pipe end flare. When
pipe end flare is excessive, right-to-left tracking
angle must be kept to a minimum. It may be nec-
essary to use an angle less than ¹⁄₂°. Pipe exceed-
ing Maximum Allowable Flare, Column 8, Roll
Groove Specifications, pages 32 - 35, may prevent
assembly of couplings pad-to-pad, allowing possi-
ble pipe separation, and result in property dam-
age. Also, joint leakage may result due to
excessive gasket distortion/damage.
Make sure tool is level (see Tool Set-Up). If pipe is
grooved with back end of pipe (end of pipe which
is not in tool) higher than the end being grooved,
pipe may not track and pipe end flare may result.
Pipe exceeding Maximum Allowable Flare, Col-
umn 8, Roll Groove Specifications, pages 32 - 35,
may prevent assembly of couplings pad-to-pad, al-
lowing possible pipe separation, and result in
property damage. Also, joint leakage may result
due to excessive gasket distortion/damage.
NOTICE
For additional information about pipe stands, refer
to the Operating Instructions included with your
pipe stand.

13
VE416FS & VE416FSD
ROLL GUARD ADJUSTMENT
The VE416FS/FSD guards must be adjusted
every time rolls are changed or pipe size or wall
thickness is different from previous pipe
grooved.
1. Make sure the proper roll set is on the tool
for the pipe size and material to be grooved.
They are marked with the pipe size, part num-
ber and are color coded for pipe material for
your convenience. See Tool Rating and Roll
Selection on pages 29 and 30. If the proper rolls
are not on the tool, refer to Roll Changing on
page 20.
2. Loosen wing nuts and move the adjustable
guards to the full up position. Tighten wing
nuts.
Always turn off power before making any tool
adjustments. Accidental start up of tool may result
in serious injury.
3. Set groove diameter stop to pipe size and
schedule/thickness to be grooved. To do this,
back off the depth adjuster lock, align the
depth adjuster with the proper diameter and
thickness. Lock the depth adjuster in position
with the depth adjuster lock.
4. Insert a piece of pipe of the correct size and
schedule/thickness to be grooved over the
lower roll with the pipe end against the lower
roll backstop flange. See Pipe Preparation on
page 10.
5. Retract stabilizer, if necessary, to insert
pipe. To do this, loosen locking handle and
retract stabilizer roller with the handwheel to
clear pipe when inserted onto lower roll.

14
VE416FS & VE416FSD
6. Close hand pump valve.
7. Pump upper roll down into firm contact
with pipe.
8. Remove the guard setting pad from its stor-
age hook beneath the pump support. Hold the
guard setting pad firmly down against the pipe
and push it under the adjustable guards flush
against the red plate.
9. Loosen the wing nuts and adjust each
guard to conform to and lightly pinch the pad
against the pipe. Tighten wing nuts to secure
guards in position.
10. Remove the guard setting pad. Store the
pad back on the hook provided under pump
base.
PIPE STABILIZER ADJUSTMENT
The Series 416 Pipe Stabilizer is designed to
prevent pipe sway on 6" through 16" nominal
IPS pipe sizes. This applies to short as well as
long pipe. Once the stabilizer is adjusted for a
selected pipe size and wall, it does not require
further adjustment on that size. Pipe of the
same size and wall may be moved in and out of
the tool without retracting stabilizer.
Turn off power until instructed otherwise. Acciden-
tal start up of tool may result in serious injury.

15
VE416FS & VE416FSD
ADJUSTMENT PROCEDURE
1. Make sure proper roll set is on the tool for
the pipe size requiring grooving. Rolls are
marked with pipe size and part number.
2. Insert a piece of pipe of the correct size and
schedule to be grooved over the lower roll with
the pipe end against the lower roll backstop
flange.
3. Loosen locking handle and retract stabilizer
sufficiently with the hand wheel to clear pipe
when inserted onto lower roll.
4. Close hand pump valve and pump upper roll
down into firm contact with pipe.
5. Advance stabilizer inward with hand wheel
until stabilizer wheel lightly contracts pipe as
shown, then tighten locking handle.
6. Complete the pre-operation adjustments
and groove the pipe (see Grooving Operation
on page 17). While grooving, observe the stabi-
lizer wheel. It should remain in contact with
the pipe at all times and the pipe should rotate
smoothly without swaying from side to side. If
not, advance stabilizer further inward. Retest
and make further adjustments as necessary. Do
not adjust stabilizer too far inward as it will
skew the pipe to the left and possibly result in
excessive pipe end flaring.
GROOVE DIAMETER
STOP ADJUSTMENT
The groove diameter stop must be adjusted for
each pipe size or change in wall thickness.
Groove diameter, identified as the “C” dimen-
sion for each pipe size, is listed under Standard
Roll Groove Specifications, pages 32 - 35. For
your convenience, a “C” Diameter Chart also is
on the tool.
Do not adjust stabilizer to push pipe to the left and
off center from the rolls. Doing so will cause in-
creased pipe end flare and shorten roller life. Pipe
exceeding Maximum Allowable Flare, Column 8,
Roll Groove Specifications, pages 32 - 35, may
prevent assembly of couplings pad-to-pad, allow-
ing possible pipe separation and result in property
damage. Also, joint leakage may result due to ex-
cessive gasket distortion/damage.
NOTICE
To perform the following adjustments, use several
short scrap sections of pipe (but not shorter than
what is recommended in Table 1, page 11) of the
proper material, diameter and thickness to be
grooved.

16
VE416FS & VE416FSD
To achieve proper diameter:
1. Determine the size and thickness of pipe to
be grooved. See pipe dimensions page 31 to
determine proper schedule.
2. Locate the proper size and schedule on the
pipe size indicator above the hydraulic power
cylinder. It is rotatable for easy viewing.
3. Back off the depth adjuster lock. Align the
depth adjuster with the proper size and sched-
ule as shown. Lock the depth adjuster in posi-
tion with the depth adjuster lock.
NOTICE
The markings provide a “coarse” groove diameter
adjustment and are not “exact” groove diameter
settings. Variations in actual pipe O.D.’s and wall
thicknesses make it impossible to calibrate the di-
ameter stop exactly.
4. Using a piece of scrap pipe or short piece of
pipe (refer to the Groovable Pipe Lengths Table
on page 11) of the diameter and wall thickness
to be grooved, place the pipe over the lower roll
with the pipe end against the lower roll back
stop flange.
5. Prepare a trial groove. To do so, follow the
Grooving Operation procedures outlined on
page 17.
Grooving rolls can crush or cut
fingers and hands.
• Keep hands away from
grooving rolls and stabilizer
wheel.
• Never reach inside pipe end
or across the tool or pipe
during operation.
• Always groove pipe in a clockwise direction
only.
• Never groove pipe shorter than what is recom-
mended.
• Never wear loose clothing, loose gloves, or jew-
elry while operating tool.

17
VE416FS & VE416FSD
6. After a trial groove is prepared and pipe
removed from the tool, carefully check the
groove diameter (“C” dimension), as charted on
pages 32 - 35 under Groove Specifications. The
“C” dimension is best checked with a pipe
tape. It also may be checked with a vernier cal-
iper or narrow-land micrometer at two loca-
tions, 90° apart, around the groove. Average
reading must equal the required groove diame-
ter specification.
7. If groove diameter (“C” dimension) is not
within tolerance, the diameter stop must be
adjusted to obtain the proper dimension. To
adjust for a smaller groove diameter, turn
the depth adjuster counterclockwise. To
adjust for a bigger groove diameter, turn
adjuster clockwise. A quarter turn either way
will change the groove diameter adjustment by
0.031" (0.125" per full turn).
8. Prepare another trial groove and check the
groove diameter again (Steps 6 and 7) until
groove diameter is within tolerance.
The “C” dimension (groove diameter) must always
conform to specifications under Roll Groove Spec-
ifications pages 32 - 35 to ensure proper joint per-
formance. Failure to do so could result in personal
injury, property damage, improper installation,
joint leakage or joint failure.
GROOVING OPERATION
Before grooving, make sure you have followed
all instructions in:
• Tool Setup – Page 6
• Grooving Rolls – Page 10
• Pipe Preparation – Page 10
• Groovable Pipe Lengths – Page 11
• Roll Guard Adjustment – Page 13
• Pipe Stabilizer Adjustment – Page 14
• Groove Diameter Stop Adjust. – Page 15
1. Plug the VE416FSD or power drive into an
internally grounded electrical source. Make
sure the VE416FSD or power drive is grounded.
Consult power drive manufacturer's instruc-
tions when using the VE416FS.
Vic-Easy Series VE416 tools are designed ONLY
for roll grooving pipe of the sizes, materials and
wall thicknesses outlined under Tool Rating and
Roll Selection pages 29 and 30. Grooving pipe
other than that recommended will result in im-
proper pipe end configuration or improper groove
dimensions for applying Victaulic products.
Before operating tool, review
all safety precautions on
page 2. Failure to do so may
result in serious personal in-
jury.
To reduce the risk of electric
shock, check the electrical
source for proper grounding
and follow the instructions be-
low.
Failure to do so could result in
death or serious personal
injury.

18
VE416FS & VE416FSD
2. When using the VE416FS, set power drive
switch to produce clockwise rotation of lower
roll and pipe when viewed from front of tool. On
the Victaulic VPD752 and Ridgid 300, putting
the switch in the REVERSE position will
produce clockwise rotation of the lower roll
and pipe.
3. Actuate foot switch by pressing foot on
pedal to be certain tool is operational, power
supply is available, and that lower roll is turn-
ing clockwise when viewed from the front.
Remove foot from foot switch.
4. Open hydraulic pump pressure release
valve by turning counterclockwise. This will
allow upper roll to move to full up position.
The power drive must be operated with a safety
foot switch, as the operator will require it to oper-
ate the tool safely. If your power drive does not
have a foot switch, contact power drive manufac-
turer.
5. Insert a piece of pipe of the correct size and
thickness to be grooved, onto the lower roll,
with the pipe end squarely against the lower
roll back-stop flange. If grooving a pipe sup-
ported by a pipe stand, remove hands from
pipe.
6. Close the pressure release valve on the
pump by turning clockwise.
Grooving rolls can crush or cut
fingers and hands.
• Keep hands away from
grooving rolls and stabilizer
wheel.
• Never reach inside pipe end
or across the tool or pipe
during operation.
• Always groove pipe in a clockwise direction
only.
• Never groove pipe shorter than what is
recommended.
• Never wear loose clothing, loose gloves, or
jewelry while operating tool.

19
VE416FS & VE416FSD
7. Operator should be positioned as shown.
8. Pump the handle several times to bring the
upper roll into light but firm contact with the
pipe.
9. If using ETR rolls (see Notice on page 11)
when grooving a short pipe (see Table 1, page
11), remove hands from pipe.
10. If grooving a short piece of pipe (8" mini-
mum length) with old type rolls (see Notice on
page 11), pull the pipe to the left and down-
ward with your right hand. Do not lift up on the
pipe or push it to the right, as the pipe will not
track and may spin (walk) out to the rolls. To
initiate power depress and hold down the
safety foot pedal switch. This will produce rota-
tion of the lower roll which serves to rotate the
pipe, which in turn rotates the upper roll.
Check the tracking of the pipe as it rotates to
be certain it remains snug against the lower
roll back stop flange. If it does not, stop the tool
rotation by releasing the safety pedal switch
and check to be certain pipe is level and prop-
erly positioned.
.
11. Depress and hold down foot switch. The
pipe will begin to rotate clockwise. As the pipe
rotates, begin grooving by slowly pumping the
pump handle.
12. Continue grooving until the depth stop
comes into full, firm contact with top of the
hydraulic power cylinder. Continue pipe rota-
tion for one (1) to three (3) revolutions to assure
groove completion.
13. Release foot switch and withdraw foot
from switch.
14. To remove a short piece of pipe after
grooving is complete, support pipe.
NOTICE
Do not pump too fast, but at a rate sufficient to
groove the pipe and maintain audible moderate-
to-heavy load on the tool or power drive motor.
Do not place hand(s) inside end of pipe to pull pipe
out of tool or place hand(s) in area of grooving rolls
or stabilizer roller.