Victaulic VE266FS Manual

Operating and
Maintenance
Instructions
Manual
VE266FS
Pipe/Tubing Roll Grooving Tool
Failure to follow Instructions and warnings can result in serious personal injury.
• Before installing, operating or servicing the VE266FS tool, read this Manual and
all warning labels on the tool.
• Always wear safety glasses and foot protection.
If you need additional copies of the manual or have any questions about the safe
operation of this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA
18044-0031, Phone: [phone].
R
TM-VE266FS.2690 Rev.B Page 1 Friday, November 10, 2000 2:51 PM

2
VE266FS
Read this First – Hazard Identification
Definitions for identifying the various hazard levels shown on warning labels or to indicate proper
safety procedures in this Manual are provided below.
This safety alert symbol indicates important safety messages on warning labels and in
this manual. When you see this symbol be alert to the possibility of personal injury and
carefully read and fully understand the message that follows.
The use of the word “DANGER” always signifies an
immediate hazard with a likelihood of severe personal
injury or death if instructions, including recommended
precautions, are not followed.
The use of the word “WARNING” signifies the
presence of hazards or unsafe practices which could
result in severe personal injury or death if
instructions, including recommended precautions, are
not followed.
The use of the word “CAUTION” signifies possible
hazards or unsafe practices which could result in
minor injury, product or property damage if
instructions, including precautions, are not followed.
NOTICE
The use of the word “NOTICE” signifies special
instructions which are important but not related to
hazards.
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . . . . . . . 2
Operator Safety Instructions . . . . . . . . . . . . . . . . . 3
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Maintenance . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power Requirements. . . . . . . . . . . . . . . . . . . . . 4
Extension Cord Requirements. . . . . . . . . . . . . 4
Tool Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . 5
Receiving Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Container Contents. . . . . . . . . . . . . . . . . . . . . . 6
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Operation Adjustments . . . . . . . . . . . . . . . . . 10
Grooving Rolls . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . 10
Groovable Pipe Lengths . . . . . . . . . . . . . . . . . 10
Roll Guard Adjustment . . . . . . . . . . . . . . . . . . 11
Pipe Stabilizer Adjustment. . . . . . . . . . . . . . . 13
Groove Diameter Stop Adjustment . . . . . . . . 15
Grooving Operation . . . . . . . . . . . . . . . . . . . . . . . 16
Roll Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Roll Removal Procedure . . . . . . . . . . . . . . . . . 18
Arbor Shaft Removal Procedure. . . . . . . . . . . 20
Roll Installation Procedure . . . . . . . . . . . . . . . 20
Upper Roll – All sizes. . . . . . . . . . . . . . . . . . 20
Lower Roll –
³⁄₄ " and 1 - 1 ¹⁄₂ " sizes . . . . . . . 21
Arbor Shaft Installation Procedure . . . . . . . . 22
Roll Installation Procedure . . . . . . . . . . . . . . . 22
Lower Roll – 2" and larger sizes . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . 24
Parts Ordering Information. . . . . . . . . . . . . . . 25
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Victaulic Adjustable Pipe Stands . . . . . . . . . 26
Stabilizer Assembly . . . . . . . . . . . . . . . . . . . . 26
Optional Rolls. . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tool Rating and Roll Selection . . . . . . . . . . . . . . . 29
Standard and “ES” Rolls . . . . . . . . . . . . . . . . . 29
Rolls for Stainless Steel (RX Rolls) . . . . . . . . . 30
Rolls for Copper Tubing . . . . . . . . . . . . . . . . . 30
Roll Groove Specifications
Steel Pipe and All Materials Grooved
with Standard and RX Rolls . . . . . . . . . . . . 32
Steel Pipe and All Materials Grooved
with “ES” Rolls. . . . . . . . . . . . . . . . . . . . . . . 34
Drawn Copper Tubing
U.S. Standard – ASTM B-88 . . . . . . . . . . . . 35
British Standard – BS 2871. . . . . . . . . . . . . 36
DIN German Standard – DIN 1786. . . . . . . 37
Australian Standard – AS 1432 . . . . . . . . . 38
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Seamless and Welded Steel Pipe . . . . . . . . . . 39
Drawn Copper Tubing . . . . . . . . . . . . . . . . . . 39
TM-VE266FS.2690 Rev.B Page 2 Friday, November 10, 2000 2:51 PM

3
VE266FS
OPERATOR SAFETY INSTRUCTIONS
The VE266FS is designed only for roll grooving ³⁄₄ - 8" Schedule 5, 10, 40 steel, aluminum and PVC pipe, as well as
10 - 12" Schedule 5 through 20 steel, aluminum pipe and 10 - 12" Schedule 40 PVC. Also ³⁄₄ - 8" Schedule 40 stain-
less steel and 10 - 12" Schedule 20 S stainless steel. This tool can also be equipped with optional rolls to groove 2 -
8" copper tubing, ASTM B306 Type DWV and ASTM B88 Types K, L and M.
Performing roll grooving with this tool requires some dexterity and mechanical skills, as well as sound safety hab-
its. Although each tool is manufactured for safe dependable operation, it is impossible to anticipate all combina-
tions of circumstances which could result in an accident. The following instructions are recommended for safe
operation of the tool. The operator is cautioned to always practice “Safety First” during each phase of use, includ-
ing setup and maintenance of this unit. It is the responsibility of the owner, lessee or user of each tool to
ensure that all operators receive, read and understand this manual and are fully trained to operate
each tool.
GENERAL
1.
Read and understand this Manual before operating or performing maintenance on this tool.
Become familiar with the tool’s operations, applications and limitations. Be particularly aware of its specific
hazards. Store this manual in a clean area and always at a readily available location. Additional copies at no
charge are available upon request by writing or phoning the Victaulic Tool Company.
2.
Use only recommended accessories. Use of improper accessories may be hazardous. See Accessories on
page 26.
3.
This tool is designed ONLY for roll grooving of pipe sizes, materials and wall thicknesses
outlined under Tool Rating and Roll Selection, pages 29 and 30.
TOOL SETUP
1.
Ground the Power Drive. Be sure the power drive is connected to an internally grounded electrical system.
2.
Avoid dangerous environments. Don’t use the machine in damp or wet locations. Don’t use the tool on
sloped or uneven ground or floor. Keep work area well illuminated. Allow sufficient space to operate tool and
accessories properly and for others to pass safely.
3.
Prevent back injury. During tool setup, one person cannot safely handle the tool head assembly as it weighs
140 lbs. Two people are needed to safely handle the assembly. If a hoist is available, use it to lift the tool head
assembly into position.
OPERATING TOOL
1. Inspect the equipment. Prior to starting the tool, check the movable parts for any obstructions. Be sure that
guards and tool parts are properly installed and adjusted.
2.
Prevent accidental startings. Place switch on the attached power drive in the “OFF” position prior to
plugging in unit. Use a foot pedal control for the power drive.
3.
Operate with foot switch only. The power drive must be operated with a safety foot switch as the operator
will require it to operate the tool safely. If your power drive does not have a foot switch, contact power drive
manufacturer.
4.
Keep hands away from grooving rolls and stabilizer wheel during grooving operation. Grooving
rolls can crush or cut fingers and hands.
5.
Never reach inside pipe ends during operation.
6.
Do not over-reach. Keep your proper footing and balance at all times. Be sure you can reach foot switch
safely at all times. Do not reach across tool or pipe. Keep hands and loose tools away from moving parts.
7.
Wear safety glasses and footwear.
8. Keep work area clean. Cluttered areas, benches and slippery floors invite accidents.
9.
Wear ear protection if exposed to long periods of very noisy shop operations.
10.
Keep visitors away. All visitors should be kept a safe distance from the work area.
11.
Keep alert. Do not operate tool if ill or drowsy from medication or fatigue. Avoid horseplay around tool and
keep bystanders a safe distance from tool and pipe being grooved.
12.
Do not operate tool at speeds exceeding those specified in this manual.
13.
Wear proper apparel. Never wear loose clothing (unbuttoned jackets or loose sleeve cuffs) loose gloves or
jewelry that can get caught in moving parts.
14.
Do not force tool. It will do the job better and safer at the rate for which it was designed.
15.
Support work. Support long pipe with a pipe stand secured to the floor or ground.
16.
Do not misuse tool. Perform only the functions for which the tool is designed. Do not overload the tool.
TOOL MAINTENANCE
1. Unplug power cord prior to servicing. Repair should be attempted only by authorized personnel. Always
unplug the tool before servicing.
2.
Maintain tool in top condition. Keep tool clean for best and safest performance. Follow lubricating
instructions.
3.
Use only genuine Victaulic replacement parts to ensure proper and safe function of the tool.
TM-VE266FS.2690 Rev.B Page 3 Friday, November 10, 2000 2:51 PM

4
VE266FS
INTRODUCTION
All Victaulic Vic-Easy
®
Series 266FS tools are semi-automated hydraulic feed tools for roll grooving of
pipe to prepare it to receive Victaulic grooved pipe couplings. The standard Series VE266FS tools
are supplied with grooving rolls for 1 - 12" carbon steel pipe. Rolls are marked with the size and part
number and color coded for pipe material, for your convenience. For grooving to other specifications
and other materials, see Tool Rating and Roll Selection charts on page 29 & 30. Grooving rolls for
other specifications and other materials must be purchased separately.
POWER DRIVE
VE266FS tools are designed for power operation. Tools mount directly on a Victaulic VPD752 power
drive or on a Ridgid* 300 Power Drive, (38 rpm maximum chuck speed). Consult drive manufac-
turer’s instructions for proper operation.
POWER REQUIREMENTS
Power must be supplied to the power drive through a safety foot switch to ensure safe operation. Be
sure the power drive is properly grounded in accordance with Article 250 of the National Electrical
Code. If an extension cord is to be used, see Extension Cord Requirements on this page for cord size
recommendations and always consult drive manufacturer’s instructions prior to use.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and an extension cord must be used, it is important to use
the proper cord size (e.g., conductor size American Wire gauge). Cord size selection is based upon
tool rating (amps) and cord length (feet). Use of a cord size (gauge) thinner than required will cause a
significant voltage drop at the power drive while the tool is operating. The voltage drop may cause
damage to the power drive and can result in failure of the tool to operate properly. Use of a heavier
than necessary cord size (gauge) is acceptable.
Listed in the chart below are recommended cord size (gauge) for cord lengths up to and including
100 feet. Use of extension cords beyond 100 feet in length should be avoided.
This tool should be used only for roll grooving pipe designated in the Tool Rating and Roll Selection Chart. Use of the
tool for other purposes or exceeding the pipe thickness maximums will overload the tool, shorten tool life and may
cause tool damage.
• To reduce the risk of electric shock, check the electrical source for proper grounding and follow
the instructions below.
• Before performing any repair or maintenance, disconnect the tool from the electrical source.
Failure to do so could result in death or serious personal injury.
Power Drive Power Drive Rating Volt/Amps
Cord Lengths
25' 50' 100'
VPD752 115/15 12 12 10
Ridgid 300 115/15 12 12 10
NOTICE
Drawings and/or pictures in this manual may be exaggerated for clarity.
*Registered trademark Ridge Tool Company
TM-VE266FS.2690 Rev.B Page 4 Friday, November 10, 2000 2:51 PM

5
VE266FS
TOOL NOMECLATURE
ALWAYS KEEP THIS PAD WITH THE
TOOL. USE IT TO SET THE GUARDS
IN ACCORDANCE WITH THE TOOL
OPERATION AND MAINTENANCE
MANUAL. R068272LAB
Hydraulic
Cylinder Pipe Size
Indicator
➀
Depth Adjuster
Depth
Adjuster Lock
Hydraulic
Connectors
Pump
➁
Pump
Valve
Pump
Handle
Power Drive
Upper Roll Assy.
Pipe Stabilizer
Handwheel
Lower Roll
Stabilizer
Roller
Guard 
Setting Pad
Pump
Support Pipe Stabilizer Assy.
(optional)
Power Drive
Support Arms
Lifting Handles
Upper Roll Bolt
Adjustable Guards
Power Drive
Stand
Upper Leg
Adjustable Legs
Power Drive
Foot Switch
➂
➀

• Always turn off power before adjusting 
guard.
• Be sure guard is properly adjusted before
grooving pipe.
• Keep hands away from grooving rolls 
and stabilizer wheel.
• Never reach inside pipe end or across 
the tool or pipe during operation.
• Always groove pipe in a clockwise 
direction only.
• Never groove pipe shorter than what is 
recommended.
• Never wear loose clothing, loose gloves, 
or jewelry while operating tool.
Grooving rolls can crush or cut
fingers and hands.

0585 R033272LAB 9/94

➁
➂
Failure to follow instructions and warnings can result in
serious injury, property damage, or faulty installation.
• Before installing, operating, or servicing this tool, read and 
understand the Operating Instructions and all warning 
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool,
contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, 
610-559-3300.
0567 Rev.A R031272LAB 3/99
TM-VE266FS.2690 Rev.B Page 5 Friday, November 10, 2000 2:51 PM

6
VE266FS
RECEIVING TOOL
VE266FS tools are packed individually in
sturdy containers, designed for use in reship-
ping tools upon completion of the rental con-
tract, when applicable.
NOTE: Be sure to save original shipping con-
tainer for return shipment of rental tools.
Upon receipt of tool, make sure all necessary
parts are included. If any parts are missing,
notify your Victaulic distributor or Victaulic
representative.
VE266FS CONTAINER
CONTENTS
1. Tool head with mounting table and optional
Stabilizer Assembly (if ordered).
2. Upper leg
3. (2) Adjustable legs
4. Pump/pump support
5. Rolls, three (3) upper and four (4) lower for 1 -
12" steel pipe. The 8 - 12" rolls are mounted on
the head assembly.
6. Two (2) VE266FS Operating and Mainte-
nance Instruction Manuals
7. Guard setting pad
8. Lower roller removal wedge
9. Spare Woodruff keys (used with lower roll)
10. One (1) 11 oz. can of Dow Corning^ G-n
Mechanical Assembly Spray
^ Dow Corning is a registered trademark.
NOTICE
Drawings and/or pictures in this manual may be
exaggerated for clarity.
TOOL SETUP
The standard VE266FS is intended for field or
shop setup. Before grooving, the tool head
assembly and legs must be mounted on a Vic-
taulic VPD752 power drive or a Ridgid 300
power drive.
1. Remove all components and be sure all nec-
essary items are included. See list under
Receiving Tool.
2. Select location for power drive, tool, and
pipe stand. Choose a location that has:
a. The required power. Consult power drive
manufacturer’s instructions.
b. The space necessary to adequately han-
dle the pipe to be grooved.
c. A level, firm and flat surface for power
drive, tool, pipe stand and footing.
3. Prepare the power drive to receive the
VE266FS tool. Remove threading dies, cut off
attachments, etc., from the power drive.
Extend the two (2) tubular support arms
approximately 7 ¹⁄₂ " beyond the power drive
chuck. Secure the support arms in this posi-
tion. (Consult power drive manufacturer's
instructions.)
Do not connect power until instructed otherwise.
Accidental start up of tool may result in serious injury.
During tool setup, one person cannot safely handle the
tool head assembly as it weighs 140 lbs. Two people
are needed to safely handle the assembly. If a hoist is
available, use it to lift the tool head assembly into
position.
Failure to follow this instruction may result in serious
injury.
TM-VE266FS.2690 Rev.B Page 6 Friday, November 10, 2000 2:51 PM

7
VE266FS
4. Fully open the power drive chuck. (Consult
power drive manufacturer's instructions.)
5. Slide tool head assembly fully onto the
power drive arms.
6. Allow approximately ¹⁄₂ " clearance from hex
bolts on back of tool to face of power drive
chuck.
7. Align flat portions of drive shaft with the
chuck jaws by turning the lower roll.
8. Tighten the chuck, making sure the jaws fit
the drive shaft flats.
•While the tool head assembly is on power drive
arms, without support legs installed, it is front
heavy and may tip over. Have someone push back
on tool head to help prevent a tip over - until legs
are in place and secure.
Failure to do so may result in serious personal injury.
9. Insert the two (2) adjusting legs completely
into the sockets of upper leg and finger tighten
the hex bolts.
10. Insert top of leg assembly fully into the
socket under tool head assembly. Rotate the
assembly so it fully seats in the socket. The hex
head bolts on the legs should be toward the
back of the machine (toward power drive).
11. Tighten hex head bolt using a wrench.
TM-VE266FS.2690 Rev.B Page 7 Friday, November 10, 2000 2:51 PM

8
VE266FS
12. Loosen hex bolts to release lower legs (2)
and allow them to drop down to floor. Turn leg
pads at bottom until they are resting flat on the
floor.
13. Level the tool front to back. The top of the
hydraulic cylinder is a good location to mea-
sure “level”.
14. Tighten the two hex head bolts using a
wrench so the tool is supported in a level posi-
tion by the legs.
15. Attach the pump/pump support to left
side of tool, using the two (2) hex bolts sup-
plied. Tighten with a wrench.
16. Connect the hydraulic line from the pump
to the power cylinder using connectors pro-
vided.
17. Hang guard setting pad on hook provided
under pump base.
18. Make sure power drive is in its “OFF”
position. (Consult power drive manufacturer's
instructions.) Plug the power drive into an
internally grounded electrical outlet. See Oper-
ator Safety Instruction Tool Setup #1. The out-
let must meet the power requirements for the
power drive (Consult power drive manufac-
turer's recommendations). See page 4 for
extension cord information, if used.
•To reduce the risk of electric
shock, check the electrical
source for proper grounding
and follow the instructions
below.
•Before performing any repair
or maintenance, disconnect
the tool from the electrical
source.
Failure to do so could result in death or serious
personal injury.
TM-VE266FS.2690 Rev.B Page 8 Friday, November 10, 2000 2:51 PM

9
VE266FS
19. Turn the power drive switch to the posi-
tion that will produce clockwise rotation of
the chuck when viewed from the front of the
tool. On the Ridgid 300 and Victaulic VPD752,
putting the switch in the Reverse position will
produce clockwise rotation of the chuck, lower
roll, and pipe. Depress foot switch and check
chuck and lower roll direction and tool stability.
If rotation is counterclockwise, move power
drive switch to opposite position. If tool wob-
bles, make sure tool is mounted squarely in
chuck and tool is level. If the wobble cannot be
eliminated, the power drive support arms are
bent or the power drive is damaged. Have the
power drive repaired if wobble persists.
20. Disconnect power. Turn power drive
switch off or unplug power drive.
21. If optional stabilizer assembly was
ordered separately, attach it to the right side of
the tool using the four hex socket cap screws
and four lock washers provided.
•The power drive must be operated with a safety foot
switch, as the operator will require it to operate the
tool safely. If your power drive does not have a foot
switch, contact power drive manufacturer.
Operating the tool without a safety foot switch may
result in serious personal injury.
22. Use the hex key provided for installing the
screws.
VE266FS tool setup is complete.
TM-VE266FS.2690 Rev.B Page 9 Friday, November 10, 2000 2:51 PM

10
VE266FS
PRE-OPERATION
ADJUSTMENTS
Every Vic-Easy tool is checked, adjusted and
tested at the factory prior to shipment. Before
grooving, however, the following adjustments
should be made to make sure of proper tool
operation.
GROOVING ROLLS
Make sure the proper roll set is on the tool for
the pipe size and material to be grooved. They
are marked with the pipe size, part number
and color coded for the pipe material to be
grooved. See Tool Rating and Roll Selection
Chart on pages 29 & 30. If proper rolls are not
on tool, refer to Roll Changing on page 18.
PIPE PREPARATION
For proper tool operation, and production of
proper pipe grooves, carefully observe the fol-
lowing pipe preparation tips.
1. Pipe ends must be square cut. (See note
Column 2 on appropriate Groove Specification
Chart, pages 32 - 38.)
2. Raised internal or external weld bead or
seams must be ground flush with the pipe sur-
face extending 2" back from the pipe end.
3. The end of the pipe, both inside and out,
must be cleaned of coarse scale, dirt and other
foreign material.
Always turn off power before making any tool
adjustments. Accidental start up of tool may result in
serious injury.
Make sure roll retaining bolts and nuts are tight.
Loose retaining bolts or nuts could seriously damage
both the tool and rolls.
Foreign material such as coarse scale or dirt might
interfere with or damage the grooving rolls or distort
the groove. Rust is an abrasive material and will tend
to wear out the surface of the grooving rolls. For
maximum grooving roll life, remove foreign material
and loose rust.
GROOVABLE PIPE LENGTHS
The VE266FS is capable of grooving short pipe
lengths without the use of a pipe stand (see
Table 1, on this page), or long pipe lengths up
to double randoms (approximately 40 ft.), with
the use of appropriate stands.
SHORT PIPE LENGTHS
Table 1 shows minimum and maximum pipe
lengths that can be grooved hands-off without
the need for a pipe stand. You do not have to
manually guide the pipe while grooving. For
pipe longer than shown in Table 1, refer to
Long Pipe Lengths, page 11.
If a pipe shorter than the minimum shown in Table
1 is needed, if possible, shorten the next to last
piece of pipe enough so that the last piece of pipe
is as long or longer than the minimum length
specified in Table 1. See example on page 11.
Grooving rolls can crush or cut
fingers and hands.
•Loading and unloading pipe
will place your hands close to
the rollers.
•Never groove pipe shorter
than what is recommended in
Table 1 on this page.
TABLE 1 –VE266FS GROOVABLE PIPE LENGTHS
2468-1A
SIZE
Nom.
In.
Actual
mm
Dimensions
Inches/mm SIZE Nom.
In.
Actual
mm
Dimensions
Inches/mm
Min.
Length Max. Length Min. Length Max. Length
³⁄₄ 8364¹⁄₂ 832
26.7 205 915 127.0 205 815
1 8 36 5 8 32
33.4 205 915 141.3 205 815
1¹⁄₄ 8 36 6 O.D. 10 30
42.2 205 915 152.4 255 760
1¹⁄₂ 8 36 6 10 28
48.3 205 915 168.3 255 710
2 8 36 8 O.D. 10 24
60.3 205 915 203.2 255 610
2¹⁄₂ 8 36 8 10 24
73.0 205 915 219.1 255 610
3 8 36 10 10 20
88.9 205 915 273.0 255 510
3¹⁄₂ 836121218
101.6 205 915 323.9 305 460
48 36
114.3 205 915
NOTICE
Pipe nipples shorter than those shown in Table 1 are
available from Victaulic.
TM-VE266FS.2690 Rev.B Page 10 Friday, November 10, 2000 2:51 PM

11
VE266FS
Example: A 20' 4" length of 10" diameter pipe
is needed to finish a section and you only have
20' lengths available. Instead of roll grooving a
20' piece of pipe and a 4" piece of pipe, follow
these steps:
1. Refer to Table 1 and note that for 10" diame-
ter pipe, the minimum length that should be
grooved is 10".
2. Roll groove a 19' 6" piece of pipe and a 10"
piece of pipe. Refer to Long Pipe Lengths
below.
LONG PIPE LENGTHS
With pipe in excess of the maximum length
shown in Table 1, a roller type pipe stand must
be used.
1. Place the pipe stand at a distance slightly
beyond one half the pipe length from the tool
(See Figure 1).
SUPPORT OF PIPE
Figure 1
2. Position the pipe stand approximately ¹⁄₂°
to the left (tracking angle) (See Figure 2).
TRACKING ANGLE
Figure 2
NOTICE
Figure 1 shows the Victaulic adjustable pipe stand
(VAPS 112). VAPS 112 is suitable for ³⁄₄" to 12" pipe.
Also available is Victaulic model VAPS 224 suitable
for sizes 2" to 24". See Accessories on page 26.
10' +1' -0
Tool
Centerline
(Level)
¹⁄₂°to 1°
(2 to 4")
Pipe
Centerline
Pipe angle
exaggerated for clarity
20 Ft. Length of Pipe
Pipe Centerline
Tool Centerline
0°to ¹⁄₂°Max.
(0 to 2")
Pipe angle
exaggerated for clarity
20 Ft. Length of Pipe
ROLL GUARD ADJUSTMENT
The VE266FS guards must be adjusted every
time rolls are changed or pipe size or wall
thickness is different from previous pipe
grooved.
1. Make sure the proper roll set is on the tool
for the pipe size and material to be grooved.
They are marked with the pipe size, part num-
ber and are color coded for pipe material for
your convenience. See Tool Rating and Roll
Selection pages 29 & 30. If the proper rolls are
not on the tool, refer to Roll Changing on page
18.
•Pipe stand location will affect pipe tracking.
•Incorrect pipe stand position may result in pipe
being pushed out of rolls and falling.
Failure to position pipe and pipe stand in accordance
with Figures 1 and 2 may result in serious personal
injury or property damage.
Pipe position will affect pipe flare.
•When pipe end flare is excessive, right-to-left
tracking must be kept to a minimum. It may be
necessary to use less than ¹⁄₂ degree.
Make sure tool is level (see Tool Setup).
•If pipe is grooved with back end of pipe (end of pipe
which is not in tool) higher than the end being
grooved, pipe may not track and excessive pipe end
flare may result.
•Assembly of couplings on pipe exceeding Maximum
Allowable Flare, Column 8 in the Roll Groove
Specifications charts, pages 32 - 38, may prevent
closure of couplings pad-to-pad, allowing possible
pipe separation, and result in property damage.
•Also, joint leakage may result due to excessive
gasket distortion/damage.
NOTICE
For additional information about pipe stands, refer to
the Operating Instructions included with your pipe
stand.
Always turn off power before adjusting guards.
Accidental start up of tool may result in serious
injury.
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12
VE266FS
2. Loosen wing nuts and move the adjustable
guards to the full up position. Tighten wing
nuts.
3. Set groove diameter stop to pipe size and
schedule/thickness to be grooved. To do this,
back off the depth adjuster lock, align the
depth adjuster with the proper diameter and
thickness. Lock the depth adjuster in position
with the depth adjuster lock.
4. If so equipped, retract stabilizer, if neces-
sary, to insert pipe. To do this, loosen locking
handle and retract stabilizer roller with the
hand wheel to clear pipe when inserted onto
lower roll.
5. Insert a piece of pipe of the correct size and
schedule/thickness to be grooved over the
lower roll with the pipe end against the lower
roll backstop flange. See Pipe Preparation on
page 10.
6. Close hand pump valve.
7. Bring upper roll down into firm contact with
pipe by pumping hand pump.
Grooving rolls can crush or cut
fingers and hands.
•Loading and unloading pipe
will place your hands close to
the rollers.
•Never groove pipe shorter
than what is recommended in
Table 1 on page 8.
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13
VE266FS
8. Remove the guard setting pad from its stor-
age hook beneath the pump support. Hold the
guard setting pad firmly down against the pipe
and push it under the adjustable guards flush
against the red plate.
9. Loosen the wing nuts and adjust each
guard to conform to and lightly pinch the pad
against the pipe. Tighten wing nuts to secure
guards in position.
10. Remove the guard setting pad. Store the
pad back on the hook provided under pump
support.
PIPE STABILIZER
ADJUSTMENT
(Applies only to tools equipped with the optional stabilizer.)
The Series VE266FS pipe Stabilizer (Optional)
is designed to prevent pipe sway on 8" through
12" nominal IPS pipe sizes. This applies to
short as well as long pipes. Once the stabilizer
is adjusted for a selected pipe size and wall
thickness, it does not require further adjust-
ment on that size and thickness. Pipe of the
same size and thickness may be moved in and
out of the tool without retracting stabilizer.
1. Make sure proper roll set is on the tool for
the pipe size and material to be grooved. Rolls
are marked with pipe size, part number and are
color coded for pipe material for your conve-
nience. See Tool Rating and Roll Selection
charts on pages 29 and 30.
2. Loosen locking handle. With the hand
wheel, retract stabilizer roller to clear pipe
when inserted onto lower roll.
3. Insert a piece of pipe of the correct size and
schedule to be grooved over the lower roll with
the pipe end against the lower roll backstop
flange.
Turn off power until instructed otherwise. Accidental
start up of tool may result in serious injury.
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14
VE266FS
4. Close hand pump valve and pump upper
roll down into firm contact with pipe.
5. Make sure guards are properly adjusted per
the Roll Guard Adjustment Procedure on pages
11 and 12.
6. Advance stabilizer roller inward with hand
wheel until roller lightly contacts pipe, then
tighten locking handle. Refer to Figures 3 and
4.
7. Complete the Pre-Operation Adjust-
ments and groove the pipe (see Grooving
Operation pages 16 - 18). Observe the stabilizer
roller while grooving. It should remain in con-
tact with the pipe most of the time and the
pipe should rotate smoothly without swaying
from side to side. If not, advance stabilizer
roller further inward. Retest and make further
adjustments as necessary. Remember, do not
adjust stabilizer too far inward as it will skew
the pipe to the left and possibly result in exces-
sive pipe end flaring.
Do not adjust stabilizer to push pipe to the left and off
center from the rolls. Doing so will cause increased
pipe end flare and shorten roller life. Assembly of
couplings on pipe exceeding Maximum Allowable
Flare, Column 8, Roll Groove Specifications, pages 32
- 38, may prevent assembly of couplings pad-to-pad,
allowing possible pipe separation and result in
property damage. Also, joint leakage may result due
to excessive gasket distortion/damage.
“CORRECT”
Figure 3
“INCORRECT”
Figure 4
TM-VE266FS.2690 Rev.B Page 14 Friday, November 10, 2000 2:51 PM

15
VE266FS
GROOVE DIAMETER STOP
ADJUSTMENT
The groove diameter stop must be adjusted for
each pipe size or change in wall thickness.
Groove diameter, identified as the “C” dimen-
sion for each pipe size, is listed under Roll
Groove Specifications, pages 32 - 38. For your
convenience, a “C” Diameter Chart for Steel
Pipe is also on the tool.
To achieve proper diameter:
1. Determine the diameter and thickness of
the pipe to be grooved. (See the Dimensions on
page 39.)
2. Locate the proper diameter and thickness
on the pipe size indicator on the depth stop. It
is rotatable for easy viewing.
3. Back off the depth adjuster lock. Align the
top edge of the depth adjuster with the line
down and to the right of the proper size and
schedule markings as shown. Lock the depth
adjuster in position with the depth adjuster
lock.
NOTICE
To perform the following adjustments, use several
short scrap sections of pipe (but not shorter than what
is recommended in Table 1, page 10) of the proper
material, diameter and thickness to be grooved.
NOTICE
The markings provide a “coarse”groove diameter
adjustment and are not exact groove diameter
settings. Variations in actual pipe O.D.'s and wall
thicknesses make it impossible to calibrate the
diameter stop exactly.
4. Insert the pipe over the lower roll with the
pipe end against the lower roll back stop
flange.
5. Prepare a trial groove. To do so, follow the
Grooving Operation Procedures outlined on
pages 16 - 18.
6. After a trial groove is prepared and the pipe
is removed from the tool, carefully check the
groove diameter (“C” dimension), as charted on
pages 32 - 38 under Roll Groove Specifications.
The “C” dimension is best checked with a pipe
tape. It may also be checked with a vernier cal-
iper or narrow land micrometer at two loca-
tions, 90 degrees apart, around the groove. The
average reading must be within the required
groove diameter specification.
Grooving rolls can crush or cut
fingers and hands.
•Always turn off power before
adjusting guard.
•Be sure guard is properly
adjusted before grooving
pipe.
•Keep hands away from grooving rolls and stabilizer
wheel.
•Never reach inside pipe end or across the tool or
pipe during operation.
•Always groove pipe in a clockwise direction only.
•Never groove pipe shorter than what is
recommended.
•Never wear loose clothing, loose gloves, or jewelry
while operating tool.
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16
VE266FS
7. If groove diameter (“C” dimension) is not
within tolerance, the diameter stop must be
adjusted to obtain the proper dimension.
Loosen depth adjuster lock and to adjust for a
smaller groove diameter, turn the depth
adjuster counter clockwise. To adjust for a
bigger groove diameter, turn adjuster
clockwise. A quarter turn either way will
change the groove diameter adjustment by
0.031" (0.125" per full turn).
8. Prepare another trial groove and check the
groove diameter again. Repeat steps 6 and 7
until the groove diameter is within specifica-
tion.
GROOVING OPERATION
Before grooving, make sure you have followed
all instructions in:
• “Tool Setup” on page 6;
• “Grooving Rolls” on page 10;
• “Pipe Preparation” on page 10;
• “Groovable Pipe Lengths” on page 10;
• “Roll Guard Adjustment” on page 11;
• “Pipe Stabilizer Adjustment” on page 13;
• “Groove Diameter Stop Adjustment” on
page 15.
•The “C”dimension (groove diameter) must always
conform to specifications under Roll Groove
Specifications pages 32 - 38 to ensure proper joint
performance.
Failure to do so could result in personal injury,
property damage, improper installation, joint leakage
or joint failure.
•Vic-Easy Series VE266FS tools are designed ONLY
for roll grooving pipe of the sizes, materials and
wall thicknesses outlined under Tool Rating and
Roll Selection pages 29 & 30.
Grooving pipe other than that recommended will result
in improper pipe end configuration or improper groove
dimensions for applying Victaulic products.
Before operating tool, review all
safety precautions on page 3.
Failure to do so may result in
serious personal injury.
1. Plug power drive into an internally
grounded electrical source. Make sure power
drive is grounded. Consult power drive manu-
facturer's instructions.
2. Set power drive switch to produce clock-
wise rotation of lower roll and pipe when
viewed from front of tool. On the Victaulic
VPD752 and Ridgid 300, putting the switch
in the REVERSE position will produce
clockwise rotation of the lower roll and pipe.
3. Actuate foot switch by pressing foot on
pedal to be certain tool is operational, power
supply is available, and that lower roll is turn-
ing clockwise when viewed from the front.
Remove foot from foot switch
To reduce the risk of electric
shock, check the electrical
source for proper grounding and
follow the instructions below.
Failure to do so could result in
death or serious personal
injury.
•The power drive must be operated with a safety foot
switch, as the operator will require it to operate the
tool safely. If your power drive does not have a foot
switch, contact power drive manufacturer.
Operating tool without a safety foot switch may result
in serious personal injury.
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17
VE266FS
4. Open hand pump valve by turning counter-
clockwise. This will allow upper roll and arm to
move to full up position.
5. Insert a piece of pipe of the correct size and
thickness to be grooved, onto the lower roll,
with the pipe end squarely against the lower
roll back-stop flange. If grooving a pipe sup-
ported by a pipe stand, remove hands from
pipe.
Grooving rolls can crush or cut
fingers and hands.
•Always turn off power before
adjusting guard.
•Be sure guard is properly
adjusted before grooving
pipe.
•Keep hands away from grooving rolls and stabilizer
wheel.
•Never reach inside pipe end or across the tool or
pipe during operation.
•Always groove pipe in a clockwise direction only.
•Never groove pipe shorter than what is
recommended.
•Never wear loose clothing, loose gloves, or jewelry
while operating tool.
6. Close the hand pump valve by turning
clockwise.
7. Pump the handle several times to bring the
upper roll into light but firm contact with the
pipe.
8. If grooving a short pipe (see Table 1, page
10), remove hands from pipe.
9. Depress and hold down foot switch. The
pipe will begin to rotate clockwise. As the pipe
rotates, begin grooving by slowly pumping the
pump handle.
NOTICE
Do not pump too fast, but at a rate sufficient to groove
the pipe and maintain audible moderate-to-heavy load
on the power drive motor.
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18
VE266FS
10. Continue grooving until the depth stop
comes into full, firm contact with top of tool
body. Continue pipe rotation for one (1) to three
(3) revolutions to assure groove completion.
11. Release foot switch and withdraw foot
from switch.
12. If grooving a short pipe, manually support
pipe.
13. Open hand pump valve to release pipe.
Remove pipe from tool.
•Do not place hand(s) inside end of pipe to pull pipe
out of tool or place hand(s) in area of grooving rolls
or stabilizer roller.
Failure to do so may result in serious personal injury.
NOTICE
Groove diameter should be correct for the diameter
and wall thickness of pipe for which it was set under
Groove Diameter Stop Adjustment. Groove diameter
should be checked periodically and adjusted as
necessary to assure grooves are within specification
ROLL CHANGING
Vic-Easy Series 266FS roll grooving tools are
designed for fast, easy grooving. Rolls accom-
modate several pipe sizes (refer to Tool Rating
and Roll Selection charts on pages 29 and 30)
eliminating the need for frequent roll changes.
When a different size range is encountered or
different grooving styles are required, the
grooving rolls must be changed and Pre-Opera-
tion Adjustments re-performed. Also, different
pipe materials may require that the rolls be
changed. See Tool Rating and Roll Selection
charts on pages 29 and 30 for proper roll selec-
tion.
ROLL REMOVAL PROCEDURE
LOWER ROLL –³⁄₄" & 1 - 1¹⁄₂" SIZES
1. Open hand pump valve (turn knob counter-
clockwise) and arm will move to the full open
position.
2. With a wrench fitted on the square end of
lower roll, loosen and remove lower roll as an
assembly by turning clockwise. Store lower roll
in a clean place.
LOWER ROLL –2" AND LARGER SIZES
1. Open hand pump valve (turn knob counter-
clockwise) and arm will move to the full open
position.
•Always unplug power cord before changing rolls.
Accidental start up of tool may result in serious
personal injury.
NOTICE
The ³⁄₄" and 1 - 1¹⁄₂" lower roll assembly is held in
position with left hand threads and must be loosened
by turning clockwise.
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19
VE266FS
2. With a wrench, loosen (counterclockwise)
and remove (thin) jam nut securing large nut
on lower roll shaft.
3. With a wrench, loosen (counterclockwise)
large nut on lower shaft and back off approxi-
mately ¹⁄₄" without removing.
4. To loosen lower roll from tapered lower roll
shaft, use the aluminum wedge supplied with
tool. Place wedge behind lower roll and hit with
a hammer to break roll loose from taper. Do not
use a hammer on the roll.
Hammering rolls can cause
serious personal injury due to
fragmentation.
•Always wear eye protection.
•Always use supplied
aluminum wedge for roll
removal.
•Always use soft faced hammers with aluminum
wedge.
•Never strike rolls directly for any reason.
5. Remove nut, washer and roll and store in a
clean place.
UPPER ROLL –ALL SIZES
1. With a wrench, loosen (counterclockwise)
and remove upper roll bolt. Place on a clean
surface.
NOTICE
•Be careful not to lose the Woodruff keys. They
should remain in the 2 - 12" arbor. Inspect the
Woodruff keys and replace if damaged. Spare
Woodruff keys have been placed in the Instruction
Manual.
•Replacement keys must be filed or sanded until the
keys drag slightly in the keyway of the main shaft.
•Never force a replacement key by hammering.
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20
VE266FS
2. Pull the upper roll assembly off. Store in a
clean place.
ARBOR SHAFT
REMOVAL PROCEDURE
See Tool Rating and Roll Selection charts on
pages 29 and 30 for information on available
grooving rolls.
1. Remove roll set from tool. Refer to Roll
Removal Procedure for 2" and larger sizes on
page 18.
2. With a wrench fitted on exposed hex portion
of stud, fully loosen the stud by turning coun-
terclockwise. The arbor should move out-
wards as the stud is loosened.
3. Once the stud has stopped moving the arbor
outwards, pull the arbor shaft and stud assem-
bly out and store in a clean place.
ROLL INSTALLATION
PROCEDURE
See Rating and Roll Selection charts on pages
29 and 30 for information on available grooving
rolls.
UPPER ROLL –ALL SIZES
1. Clean all shaft surfaces and roll bores of any
dirt and/or scale before installation.
NOTICE
In the event of insufficient lubrication, the arbor shaft
could become difficult to remove from the drive shaft.
The arbor shaft features three (3) ¹⁄₄" - 20 UNC tapped
holes so that jack bolts (not supplied) can be used to
push out the arbor shaft.
•Never operate tool with the jack bolts installed in
the arbor shaft.
Failure to follow this instruction may result in
personal injury, product or property damage.
TM-VE266FS.2690 Rev.B Page 20 Friday, November 10, 2000 2:51 PM