VIEWEG DC 200 User manual

DE
Bedienungsanleitung
Dosiergerät DC 200
EN
Operating Manual
Dispenser DC 200
VIEWEG

VIEWEG
EN
Operating Manual DC 200
Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 The DC 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Dangers for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Electrical safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Safety Instructions for Auxiliary and Operating Materials . . . . . . . . . . . . 15
3 About your dispensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Start & Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Time Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 Technical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.1 Foot switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Operating Manual DC 200
1 General information
Dear customer,
Thank you for choosing this dispensing unit.
To ensure proper functioning, please read these operating instructions carefully and
keep them for future reference.
If you require further information or if you have any questions which are not dealt with
in sucient detail in these operating instructions, please contact us directly.
1.1 The DC 200
The DC 200 dispensing unit series comprises four models which dier only slightly in
their technical versions. For this reason, only the DC 200 is referred to below.
The DC 200 is used for the precise control of pneumatically controlled dispensing systems.
such as dispensing from small barrels containing 3 to 55 cc.
By means of a compressed air regulator, the dispensing pressure can be applied to the
The dispensing material can be adjusted exactly.
A digital pressure monitor controls the inlet pressure.
The process reliability is additionally increased by an adjustable minimum pressure.
1.2 Intended Use
The device is designed and constructed for commercial use. It is only used for dispensing
liquid materials such as glue, paste, grease, oil, silicone and similar. Any other use is
considered improper. If this device is used for other purposes, personal injury or damage
to property may result.
The manufacturer assumes no liability for consequences resulting from improper use.
Non-intended use includes:
• Changes to the device not expressly recommended in the operating instructions
• Use of incompatible or damaged spare parts
• Use of non-approved accessories or auxiliary equipment
The Team of VIEWEG GmbH
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Operating Manual DC 200
1.3 Scope of delivery
The following parts are included in the scope of delivery:
operating instructions
DC 200 Dispensing unit
cold appliance cable 230 V AC
(Item no. C-0043)
connection hose for compressed air inlet
(Item no. C-0042)
barrel holder
(Item no. C-0041)
foot switch
(Item no. C-0040)
barrel adapter 30 cc
(Item no. 990180)
barrel 30 cc, 3 pieces
(Item no. 801004)
piston 30 cc, 3 pieces
(Item no. 801009)
dispensing needle assortment small
(Item no. 990062-K)
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Operating Manual DC 200
2.1 General safety information
2 Safety instructions
If this device is used for purposes other than those
described in this operating manual, personal injury or
damage to property may result.
Only use the device in accordance with the instructions.
2.2 Dangers for the operator
Read the operating instructions carefully before use.
Always wear suitable protective clothing.
Smoking or naked ames are prohibited when
dispensing ammable media.
This device is intended for indoor use only.
2.3 Electrical safety instructions
Risk of death due to electric shock
There is a danger to life inside the dispensing unit due
to mains voltage!
Before opening the dispensing unit, disconnect it from
the mains voltage by pulling the mains cable.
The unit may only be operated by an authorized
electrical personnel can be opened.
Operate the device exclusively with the maximum
permitted rated power / settings.
2.4 Safety Instructions for Auxiliary and Operating Materials
For details on proper handling and safety precautions,
see the Safety data sheet of the used dosage
materials.
WARNING

CAUTION

NOTICE
WARNING

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Operating Manual DC 200
3 About your dispensing unit
1 Setting vacuum suck back
2 Pressure gauge for compressed air
outlet
3 Pressure regulator
4 Adjustable dispense time
5 Status LED
6 Timer ON/OFF
7 Compressed air output
11 Connection for foot switch
12 Mains switch
13 Air outlet from vacuum generation
14 Fuse 2 A T
15 Power input
16 Compressed air input
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Operating Manual DC 200
4 Start & Operation
• Connect the power inlet cable to the Power inlet connector on the backside.
• Connect the Air Inlet tube from the compressor to the Air Inlet at the backside of the
DC 200.
• Connect the Foot switch (optional C-0040) or the dispense cable of the dispense
robot to the foot switch connector in the backside of the DC 200.
• Switch ON the liquid dispenser. The green POWER-LED lights. The device is now
ready for work.
• Connect the cartridge to the adapter like following diagram:
• Connect the air tube of the cartridge adapter to the air pressure output of the
DC 200 and adjust the pressure fur the cartridge on the front side with the pressure
controller.
• Adjust the Vacuum to reduce material dripping.
NOTICE
The dispensing quantity depends on the set pressure,
the size of the dispensing needle, the viscosity of the
material and the dispensing time.
You will nd tips on dispensing in our brochure Simply
dispensing.
• Select MODE on the switch on the front side:
• Timer OFF: The DC 200 dispenses as long as the foot switch is applied.
• Timer ON: The DC 200 dispenses as long as the timer is adjusted. #
A short apply on the foot switch is enough.
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Operating Manual DC 200
DIP 1 DIP 2 DIP 3 Time Range
OFF OFF OFF 0,05 - 0,4 sec.
ON OFF OFF 0,2 - 20,0 sec.
OFF ON OFF 0,1 - 10,0 sec.
OFF OFF ON 0,01 - 1,0 sec.
ON ON OFF 0,3 - 30,0 sec.
ON OFF ON 0,21 - 21,0 sec.
OFF ON ON 0,11 - 11,0 sec.
ON ON ON 0,31 - 31,0 sec.
DIP switch 4 switches an extra mode in which the signal is held at ON and a manual
mode is selected at OFF.
5 Time Ranges
With the potentiometer on the front plate (Scale 0 – 10), the dispensing time can be
adjusted. 4 timing ranges are available, which can be selected with the DIP-switch at the
bottom of the controller housing:
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Operating Manual DC 200
6 Connections
After you have done all connections, it should look like follows:
7 Disposal
At the end of its service life, dispose of the product in accordance with the applicable
regulations.
Electrical parts must not be disposed of with household waste.
According to Directive 2012/19/EU on Waste Electrical and Electronic
Equipment (WEEE), these must be returned to the collection points set
up for this purpose in order to be reused.
Power 230V AC
Barrel
adapter
Barrel
Compressed air 1-7 bar
Com- pressed
air inlet
Foot switch
Dispensing
air pressure
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Operating Manual DC 200
8 Technical data
Outer dimensions (W x H x D) 235 x 225 x 75 mm
weight approx. 1.25 kg
Power supply 85 - 264 V AC 50/60 Hz
Internal voltage 24 V DC
Dispensing duration 0.01 - 31 sec.
Compressed air input 0 – 7 bar
Compressed air Output
Material or dispensing pressure
DC 215: 0 - 1 bar
DC 270: 0 - 7 bar
Available models DC 215: 0 - 1 bar
DC 270: 0 - 7 bar
9 Technical connections
9.1 Foot switch
Assignment: Closing contact between pin 1 + 3 starts the dispensing process
DC 200
4k7
33R
GND
WS
SW
The footswitch input signal is activated
when the input pin is short-circuited to
the GND pin.
Do not insert an external
supply voltage on! This can lead to a
defect in the device. Foot
switch
Input
Microcontroller
1
3
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Operating Manual DC 200
CE Declaration of Conformity
• EC Low Voltage Directive 2014/35/EU
• EC Directive Electromagnetic Compatibility 2014/30/EU
We hereby declare that the product named below complies with the provisions
of the above-mentioned directives and, due to its design and construction, as
well as the version marketed by us, complies with the applicable regulations.
the relevant provisions.
Product: Dispenser
Type: DC 200 Series
Manufacturer: VIEWEG Dosier- und Mischtechnik
Gewerbepark 13
85402 Kranzberg
Germany
Tel.: [phone]
Fax: [phone]
The following harmonised European standards have been applied:
• DIN EN ISO 61000-6-3 Interference emissions
• DIN EN ISO 61000-6-2 Interference immunity
Till Vieweg, Managing Director Kranzberg, July 2011
10 Declaration of Conformity
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www.dosieren.de
VIEWEG GmbH
Dosier- und Mischtechnik
Gewerbepark 13
85402 Kranzberg
Deutschland / Germany
Tel. [phone]
[e-mail]
www.dosieren.de
www.dosieren.de
VIEWEG