Volvo A35E FS User manual

Volvo A35e Fs Articulated Dump Truck
Workshop Service Repair Manual
Volvo A35E FS A35EFS Articulated Dump Truck Service Repair Manual INSTANT
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Service Information
Document Title: Function Group: Information Type: Date:
Description 000 Service Information 2014/8/27
Profile:
ART, A35E FS [GB]
Description
Articulated haulers A35E/A40E and A35E FS/A40E FS consist of two main sections, the tractor unit and the load unit. The two
units are joined by means of the articulation joint, which allows movement about a vertical bearing for steering. The
articulation joint also allows the units to rotate in relation to each other around the longitudinal axis.
The tractor unit consists of a six-cylinder diesel engine, transmission and dropbox as well as a drive shaft. The cab is
suspended on rubber mountings in the frame. The frame is independently suspended in relation to the drive shaft. For a
more detailed description of the FS machines, see 720 Full Suspension, description
The load unit consists of a frame, elevation load body, as well as a front and rear drive axle, which are linked by the bogie
suspension.
The articulated hauler has constant 4-wheel drive with the possibility of engaging and disengaging 6-wheel drive. It has a
longitudinal differential lock in the dropbox and differential locks in the drive axles.
Figure 1

Service Information
Document Title: Function Group: Information Type: Date:
Coolant with anti-freeze
and corrosion protection,
recommendation
030 Service Information 2014/8/27
Profile:
ART, A35E FS [GB]
Coolant with anti-freeze and corrosion protection, recommendation
Coolant
The cooling system is filled with Volvo Coolant VCS. Always use the same coolant that the system was previously filled with.
NOTE!
To avoid damage to the engine, different coolants must NOT be mixed. Nor may pure water be used alone.
When using concentrated coolant and pure water the mixture must contain 40–60% concentrated coolant and 40–60% pure
water. The content of coolant must not be less than 40% of the total mixture, see table below
Anti-freeze protection down to Mixture of concentrated coolant
–25°C 40%
–35°C 50%
–46°C 60%
If there is any doubt whether or not the water is absolutely pure then ready mixed coolant must be used.
Pure water for the cooling system must also fulfil the following requirements
Description Value
Total quantity of fixed particles < 340 ppm
Total hardness < 9.5° dH
Chloride < 40 ppm
Sulphate < 100 ppm
pH–value 5.5 – 9
Silicon < 20 mg SiO2/litre
Iron < 0.10 mg FE/litre
Manganese < 0.05 mg Mn/litre
Electrical conductive capacity < 500 µS/cm
Organic content, COD–Mn <15 mg/litre
NOTE!
To avoid damage to the engine, different ready mixed coolants must not be mixed.

Service Information
Document Title: Function Group: Information Type: Date:
Recovering and towing 050 Service Information 2014/8/27
Profile:
ART, A25E, A40E FS, A40E, A35E FS, A35E, A25E 4x4, A30E [GB]
Recovering and towing
WARNING
Before starting any recovery or towing work, make sure that the parking brake is applied and the wheels are blocked
to prevent the machine from rolling. Extreme caution must be observed in connection with towing to prevent
accidents and personal injuries.
WARNING
If the engine cannot be started, the brake and steering functions will be severely limited. In such cases, towing
should only be performed in an emergency situation by experienced and trained personnel and only for the shortest
possible distance (see towing). If possible, transport the machine on a trailer.
General
If possible, the engine should be running while recovering/towing the machine to ensure satisfactory braking and steering
performance.
Recovering
Use a towbar, heavy-gauge cable or chain connected to the towing eyes at the front or rear of the machine to tow the
machine to a suitable place or passable road.
Towing





If the machine has to be towed to a workshop after recovery, use a towbar or heavy-gauge towing cable connected
to the front towing eyes.
A towbar must always be used if the machine that is to be towed has no brake function.
The towing vehicle or machine must always be at least as heavy as the towed machine and have sufficient engine
and braking power to tow and brake both machines on uphill and downhill grades.
Always tow the shortest possible distance.
Maximum towing speed under all conditions is 10 km/h.
NOTE!
The engine cannot be started by towing the vehicle.
Case 1 (with engine running)
The gearshift selector should be in neutral and the parking brake in the operating position. The machine can be towed for 10
km without taking special action.
Case 2 (without engine running)
Since the transmission is not lubricated when the engine is not running, the propeller shaft between the transmission and
dropbox shall be removed. Then lubrication to the dropbox is maintained at the same time as the machine can be steered.
Removing the propeller shaft
1.
2.
3.
Place the machine in service position.
Block the wheels so that the machine cannot start to roll and release all brakes.
Make sure that the front or rear wheels are slightly raised off the ground before removing the propeller shaft's
bolts.
Filling compressed air system

Service Information
Document Title: Function Group: Information Type: Date:
Lifting machine 050 Service Information 2014/8/27
Profile:
ART, A35E, A35E FS, A40E, A40E FS [GB]
Lifting machine
Op nbr 09001-1
WARNING
Never stand under the machine when it is suspended in the air.
WARNING
The lifting tool may only be installed with the special nuts supplied with the tool.
The lifting tool is considered to be equipment
NOTE!
The lifting tool must only be installed on the machine when lifting and transporting it.
NOTE!
It is important that the correct tools and special nuts are used and that the lifting tool is fitted correctly.
Lifting tool Nut
Part no. 15011655 Part no. 11193630
1. Park the machine on a level surface.
2. The machine must be switched off and the main current disconnected.
3. Lock the steering joint with the steering joint lock.
Figure 1

Steering joint lock
4. Fit the lifting tool onto the front axle and the front bogie axle and tighten the nuts crosswise 200 Nm (148 lbf ft).
Figure 2
WARNING
Do not lift the machine by the load body eyes.
The four lifting slings must have the same length and be at least 8.5 m (335 in)
5. Connect four lifting slings to the lifting tools.
Figure 3
6. Lift the machine by the lifting eyes on the wheels.
7. Lower the machine.
8. Disconnect the steering joint lock before the machine is operated.
9. Remove the lifting tool and store the associated nuts on the cable.

Service Information
Document Title: Function Group: Information Type: Date:
Drawings of E-tools 080 Service Information 2014/8/27
Profile:
ART, A35E FS [GB]
Drawings of E-tools
E-2503 Measuring nipple
Figure 1
E-2503 Measuring nipple

Service Information
Document Title: Function Group: Information Type: Date:
88830051 User Instruction 080 Service Information 2014/8/27
Profile:
ART, A35E FS [GB]
88830051 User Instruction
Foreword
Intended use
Lifting tool 88830051 is intended to be used for connection to and lifting out and in of diesel engines (D9B, D12D, D16E) for
Volvo CE's machines.
The lifting tool is intended to be used globally in Volvo workshops.
Intended users of the lifting tool are persons appointed by each Volvo workshop. The lifting tool may not be used by
unauthorized persons or minors.
Marking
CE-plates, machine plates, or any other markings may not be removed or made illegible.
Figure 1
CE-plate
Make
Volvo Construction Equipment Customer Support Division
Carl Lihnells väg
SE-360 42 Braås
Max. load
Max. load is 2,400 kg.
Figure 2
Lifting tool 88830051 connected to engine D9B

Figure 3
Lifting tool 88830051 connected to engine D12D
Figure 4
Lifting tool 88830051 connected to engine D16E
Safety
General
Read the user instruction before use or in connection with initial use,
pay special attention to the publication's warning texts.
Use restrictions
Application
Do not use and overload the lifting tool and its connected lifting
equipment for anything else than their intended use, risk of personal
injuries as well as risk of rendering the lifting tool unusable.
Connection
It is important to connect the lifting tool correctly depending on the
engine to be handled. The lifting tool is intended to handle engines
D9B, D12D, and D16E. See additional user instructions.
Failures and/or deformations
It is absolutely forbidden to use the lifting tool in case of visible
failures or deformations.
Changes and modifications
The supplier does not accept any responsibility in case of changes or
modifications to the lifting tool, or in case the lifting tool is used in
any other way than that intended at the time of delivery. Arbitrary
modifications, reworking, and changes of the lifting tool are forbidden
for safety reasons.
Requirements of personal protective equipment
Safety shoes
Safety shoes must be worn during all use of the lifting tool.
Risk area, and personnel requirements
Risk area, suspended load
Never stand under a suspended load as this may be associated with
fatal danger.

Personnel requirements
Personnel shall be aware of the risks associated with being in or near
the risk area where loads are lifted. Personnel shall also have sufficient
instructions to be able to use the lifting tool in a safe way.
Authorization
It is the employer's and the management's responsibility to make sure
that persons only are authorized to handle the tools for which they
have received instructions or training. Only persons appointed by each
company are authorized to use the lifting tool.
Product description and use description
Product description
Figure 5
Lifting tool adapted to engine D9B
Figure 6
Lifting tool adapted to engine D12D
Figure 7
Lifting tool adapted to engine D16E

1.
2.
3.
4.
5.
6.
Lifting eye with pins that are to be adapted to each engine's rear hole pattern.
Lifting eye for connecting lift hook with chain that is to be installed depending on the engine to be lifted.
Outer square pipe with pins.
Inner square pipe with telescopic function that is length-adapted/rotated 180° depending on the engine to be
lifted.
Lifting eye with pin that is to be installed in the D12D-engine's lifting eye.
Lifting eye with pins that are to be installed in the D9B/D16E-engines' lifting eyes and lifting device hook.
A, B, C, D, and E are pin markings to identify where the pins are to be installed.
Other included equipment
Supplied equipment.
Figure 8
Lift ring for connecting to lifting equipment. Shackles
and chain with shortening hooks.
Figure 9
Fixed shackle and hook
Figure 10
Pins with lock pin Figure 11
Lift ring
Not supplied equipment
The ratchet block 1.5 ton (not supplied) is used to change and adapt the engine's lift angle when lifting the engine in and
out of the machine.

Figure 12
Ratchet block 1.5 ton
Connecting lifting tool to engine D9B
Figure 13
Engine D9B
Figure 14
1. Inner pipe with telescopic function is adapted to the short position and turned down according to the figure (4, 7.)
Install the pins and secure them with the lock pins.

2.
3.
4.
Connect the lifting hook to the inner hole.
Permanent connection with shackle.
Connect the lift ring with chain from the ratchet block. Install the pin and secure it with the lock pin.
5, 6, 7 - Connect the lifting tool to the engine's attaching points. Install the pins and secure them with the lock pins.
Lift carefully and adjust the lift angle with the ratchet block, depending on the engine and machine being handled.
NOTE!
Risk area, suspended load.
Never stand under a suspended load as this may be associated with fatal danger.
Connecting lifting tool to engine D12D
Figure 15
Engine D12D
Figure 16
1.
2.
3.
4.
Inner pipe with telescopic function is adapted to the long position and turned up according to the figure (4.) Install
the pins and secure them with the lock pins.
Connect the lifting hook to the outer hole.
Permanent connection with shackle.
Connect the lift ring with chain from the ratchet block. Install the pin and secure it with the lock pin.
5, 6, 7 - Connect the lifting tool to the engine's attaching points. Install the pins and secure them with the lock pins.
Lift carefully and adjust the lift angle with the ratchet block, depending on the engine and machine being handled.

Volvo A35E FS A35EFS Articulated Dump Truck Service Repair Manual is a perfect
manual, which contains a lot of information. I believe that would be what you need.
Covers the following serials:
Serial numbers: ALL
Service Repair Manual Covers:
Safety
0 General
1 Standard Parts, Service
2 Engine with Mounting and Equipment
3 Elec. System, Warning System, Information System, Instruments
4 Power Transmission
5 Brake
6 Steering
7 Frame and Wheel
8 Machinery House, Cab, Exterior Trim Parts Anywhere
9 Hydraulic System, Load Carrier