Volvo FL6 User manual

Service Manual
Trucks
Group 37
Release 03
Wiring diagram
FL6
CHID B 265000–
TSP197357

Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to November 2003.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.
Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.
Danger: Indicates an unsafe practice where serious personal injury or death could occur.
Volvo Truck Corporation
Göteborg, Sweden
Order number: TSP197357
Repl: Service Manual Group 37 TSP149561, Service Bulletin Group 371–127 TSP173228
© 2003 Volvo Truck Corporation, Göteborg, Sweden
All rights reserved. No part of this publication may be reproduced, stored in
retrieval system, or transmitted in any forms by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation. ENG14423

Contents
Example of wiring diagram ................................................................... 2
Examples of symbols on wiring diagram ............................................ 3
Component wiring diagram index ........................................................ 5
Component wiring diagrams ................................................................ 7
Illustrations index LHD ........................................................................ 62
Illustrations LHD .................................................................................. 63
Illustrations index RHD ..................................................................... 102
Illustrations RHD ................................................................................ 103
Circuit card electrical centre ............................................................. 118
Fuses on circuit card electrical centre ............................................ 119
Extra fuse holders .............................................................................. 120
Relays on circuit card electrical centre ........................................... 121
Extra relays ......................................................................................... 122
Cable harness .................................................................................... 123
List of connectors .............................................................................. 128
List of components ............................................................................ 134
Abbreviations ..................................................................................... 139
Cable colour code .............................................................................. 140
Feedback
1

Group 37 Wiring diagram FL6 Example of wiring diagram
Example of wiring diagram
T3009608
Refer to the list of contents for the designation of the
circuit diagram. If the circuit diagram designation is
boxed in with broken lines this means that the circuit
diagram is not standard on all market or vehicle models.
Seek column.
30 Voltage battery, kl.30.
15 Voltage with starting key in drive position, kl.15.
61 Voltage when alternator charges, kl.61.
Reference arrow (for circuit diagram EA, seek column
13).
Switch, comp. no. (104).
Single lines, cables.
Relay, comp. no. (303).
Cable area and colour (0.75 mm² blue).
Connector (CLA terminal 4).
Bulb, comp. no. (403)
A broken line box round the component number shows
that the component is not standard on all markets or
vehicle models.
If the line is broken this means the cable is not standard
on all markets or vehicle model.
Earth connection point no: 2. and earth terminal no: 4.
(see diagram Earth Connections).
Joint sleeve.
2

Group 37 Wiring diagram FL6 Examples of symbols on wiring diagram
Examples of symbols on wiring diagram
T3009609
Battery
Connector
Junktion
Fuse
Joint sleeve
Cable
Twisted cables
Conductor on circuit card
Earth connection and cable
Switch
Switch, starting switch
Closing contakt
Closing contakt, pressure-regulated
Break contakt, temperature-regulated
Closing contakt, time-regulated
Slip contakt, horn
Relay
Relay with internal circuit diagram
3

Group 37 Wiring diagram FL6 Examples of symbols on wiring diagram
T3009610
Bulb
Bulb, full beams and dipped beams
Bulb, tail light
Alternator
Starter motor
Washer motor
Windscreen wiper motor
Solenoid valve with diode
Pressure sensor
Temperature sensor
Level sensor
Starting heater
Cigarette lighter
Horn
Rheostat
Buzzer
Loudspeaker
4

Group 37 Wiring diagram FL6 Component wiring diagram index
Component wiring diagram index
AA Power supply, starting system, immobiliser ..................................................................... page 7
AC Vehicle ECU ..................................................................................................................... page 8
BJ Engine ECU, DIESEL ...................................................................................................... page 10
BM Gearbox ECU, MD3060P5/MD3560P5 ........................................................................... page 12
BZ Engine ECU, CNG ........................................................................................................... page 14
CE Head light, parking light, DRL .......................................................................................... page 16
CG Fog light, rear fog light ..................................................................................................... page 17
CH Spot light ......................................................................................................................... page 17
CK Brake light ........................................................................................................................ page 18
CN Direction indicator, hazard warning light .......................................................................... page 18
EA Reversing light, reversing warning alarm ......................................................................... page 19
ED Loading light/fifth wheel light ........................................................................................... page 19
EJ Identification lamps .......................................................................................................... page 20
EN Rotating warning light ...................................................................................................... page 20
ER Interior lighting ................................................................................................................. page 20
EV Cigarette lighter ............................................................................................................... page 21
EX 12 V power supply ........................................................................................................... page 21
FA Horn ................................................................................................................................. page 21
GA Wiper, washer .................................................................................................................. page 22
HA Climate unit ...................................................................................................................... page 23
HB Cab heater, air ................................................................................................................. page 24
HC Cab and engine heater, PH-ENGCA (EBERSPÄCHER) ................................................. page 25
HD Rest heater, short stop cab heater .................................................................................. page 26
HE Electrically heated seat .................................................................................................... page 26
HG Electrically heated mirrors ............................................................................................... page 27
HH Electrically operated mirrors ............................................................................................ page 27
HM Fuel filter heater, water separator heater ......................................................................... page 28
JA Radio ............................................................................................................................... page 28
KA Electrically operated window winders .............................................................................. page 29
KE SRS, air-bag .................................................................................................................... page 30
KH Central locking CHID -B276335 ....................................................................................... page 30
KH Central locking CHID B276336- ....................................................................................... page 31
LD Power take-off or KOBLAM .............................................................................................. page 31
LE Power take-off and KOBLAM ........................................................................................... page 32
LG Differential lock ................................................................................................................ page 32
LK Automatic gearbox ........................................................................................................... page 33
5

Group 37 Wiring diagram FL6 Component wiring diagram index
MA Bogie lift, A-ride ............................................................................................................... page 34
MF Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID-B344350 ......................................... page 35
MF Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID B344351– ....................................... page 36
MG Air suspension, 4x2, TRACTOR CHID-B344350 ............................................................. page 37
MG Air suspension, 4x2, TRACTOR CHID B344351– ........................................................... page 38
MH Air suspension, 4x2, RIGID, L-H MEDIUM CHID-B344350 ............................................. page 39
MH Air suspension, 4x2, RIGID, L-H MEDIUM CHID B344351– ........................................... page 40
MV Air-dump .......................................................................................................................... page 41
NA Instrument LHS module CHID-B356223 ......................................................................... page 42
NA Instrument LHS module CHID B356224– ........................................................................ page 43
NC Instrument RHS module .................................................................................................. page 44
NF Tachograph ...................................................................................................................... page 45
NZ Instrument center module ............................................................................................... page 46
OA Basic ABS, D-version ...................................................................................................... page 48
PA Headlight adjust ............................................................................................................... page 50
RA Taillift ................................................................................................................................ page 50
XA Extra fuse block, key switch relay .................................................................................... page 51
XD Extra connection body builder ......................................................................................... page 52
ZA Earth connections ............................................................................................................ page 54
ZB Earth connections CHID-B356223 .................................................................................. page 56
ZB Earth connections CHID B356224– ................................................................................ page 58
ZD ADR battery main switch, current limiter CHID-B340450 ................................................ page 60
ZD ADR battery main switch, current limiter CHID B340451– .............................................. page 61
6

Group 37 Wiring diagram FL6 Component wiring diagrams
Component wiring diagrams
T3017175
7

Group 37 Wiring diagram FL6 Component wiring diagrams
T3017176
8

Group 37 Wiring diagram FL6 Component wiring diagrams
T3017177
9

Group 37 Wiring diagram FL6 Component wiring diagrams
T3017178
10

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Group 37 Wiring diagram FL6 Component wiring diagrams
T3015456
12

Group 37 Wiring diagram FL6 Component wiring diagrams
T3015457
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Group 37 Wiring diagram FL6 Component wiring diagrams
T3015458
14

Group 37 Wiring diagram FL6 Component wiring diagrams
T3015459
15

Group 37 Wiring diagram FL6 Component wiring diagrams
T3017179
16

Group 37 Wiring diagram FL6 Component wiring diagrams
T3015461
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Group 37 Wiring diagram FL6 Component wiring diagrams
T3013872
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