VORON 2 User manual

1
V1.0.0
v2.2
Assembly Manual
VORON2

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V1.0.0
Before you begin on your journey, a word of caution. In the comfort of your
own home you are about to assemble a robot. This machine can maim, burn,
and electrocute you if you are not careful. Please do not become the first
VORON fatality. There is no special Reddit flair for that.
Please, read the entire manual before you start assembly. As you begin wrenching,
please check our Discord channel (#voron_v2_build_help) for any tips and questions
that may halt your progress.
Most of all, good luck!
- The VORON Development Team

2
V1.0.0
File Key / Part Printing Guidelines and Standards
Part Printing Guidelines and Standards
Approved FDM Materials
ABS or ABS+ Only
Layer Height
0.2mm
Extrusion Width
Forced 0.4mm
Infill Percentage
40% minimum
Infill Type
Grid, Gyroid, Honeycomb, Triangle or Cubic
Wall Count
4 minimum
Solid Top/Bottom Layers
5 minimum
File Key
Primary Color
nothing at start of file name
Accent Color
[a]_ at start of file name
Quantity Required
_x# near end of file name
File Revision
_Rev# at end of file name

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V1.0.0
Document Key
Very Important Steps
Notes and Tips
Fastener Size/Type Part

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V1.0.0
Important Definitions and Adhesives List
Callout
Definition
BHCS
Button Head Cap Screw (ISO 7380-1)
SHCS
Socket Head Cap Screw (ISO 4762/DIN 912)
Plastite
Self-Tapping Screw for Plastics
Low Strength Thread Locker
Loctite 222 (aka “Purple”)
Shaft Retaining Compound
Loctite 641 (aka "Yellow Retaining Compound")

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V1.0.0
Frame
M5x16 BHCS
Use Wrench Access Hole To Tighten
Use Low Strength Thread Locker

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V1.0.0
Frame
Ensure Squareness Of All Corners

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V1.0.0
Z Rails
Use Inward O!set Z Rail Installation Guides
MGN9 Rail (Cart Not Shown)
M3x8 SHCS

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V1.0.0
Z Drive
M3 Hex Nut
M3x40 SHCS
625 2RS Bearing
Insert 16x10x0.2mm Shim Between Bearings

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V1.0.0
Z Drive
GT2 20T Pulley (6mm Wide)
Use Provided Tool To De-flange
M3x8 BHCS
Ensure Tooth Alignment During Press-Fit
Do Not Discard, See Appendix A For Pulley Modification

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V1.0.0
Z Drive
625 2RS Bearing
0.5mm M5 Washer
GT2 20T Pulley (9mm Wide)
5x60mm Shaft w/ Set Screw Flat
Do Not Over-Tighten
Use Low Strength Thread Locker
1mm M5 Washer

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V1.0.0
Z Drive
M5x16 BHCS
M5x16 BHCS
M5x10 BHCS

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V1.0.0
Z Drive
Use Low Strength Thread Locker On Set Screws
Thread Z Belt While You Have Full Access
Printed Spacer 2mm Thick

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V1.0.0
Z Drive
M3x8 SHCS
NEMA17 Stepper Motor
M3 Hex Nut
GT2 16T Pulley (6mm Wide)
Use Low Strength Thread Locker

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V1.0.0
Z Drive
M3x12 SHCS
M3 Washer
GT2 Belt Loop (188 mm)
Use To Tension The Belt Loop

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V1.0.0
Z Drive
M5x10 BHCS
Rubber Compressor Foot

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V1.0.0
Z Rails
M3x20 SHCS
M3x12 SHCS

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V1.0.0
Deck
M3x8 SHCS
M5x10 BHCS
Pull Belt Through Opening Before Securing
Deck Panel

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V1.0.0
Deck
M5x10 BHCS
M5 Washer
Centerline Of Machine

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V1.0.0
Z Idlers
M3 Hex Nut
M3x16 SHCS
5x30mm Shaft
0.5mm M5 Washer
GT2 20T Pullet (9mm Wide)
F695 2RS Bearing
0.5mm M5 Washer
Use Low Strength Thread Locker