Wacker Neuson WP1540Aw US User manual

www.wackergroup.com
Vibroplate
WP 1540A
WP 1540AW
OPERATOR’S MANUAL
0154581en 009
0606
0154581EN

WP 1540A/AW Table of Contents
wc_bo0154581en_009TOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Laws Pertaining to Spark Arresters ...................................................... 5
2.2 Operating Safety .................................................................................. 6
2.3 Operator Safety while using Internal Combustion Engines .................. 7
2.4 Service Safety ...................................................................................... 8
2.5 Label Locations .................................................................................... 9
2.6 Warning and Informational Labels ...................................................... 10
2.7 Operating Labels ................................................................................ 12
3. Technical Data 14
3.1 Engine Data ........................................................................................ 14
3.2 Machine Data ..................................................................................... 15
3.3 Sound and Vibration Specifications .................................................... 15
3.4 Dimensions ......................................................................................... 16
4. Operation 17
4.1 Recommended Fuel ........................................................................... 17
4.2 Before Starting ................................................................................... 17
4.3 To Start ............................................................................................... 18
4.4 To Stop ............................................................................................... 18
4.5 Application .......................................................................................... 19
4.6 Operation ............................................................................................ 20
4.7 Wheel Kit (0162986) ........................................................................... 21
4.8 Wheel Kit (0114334) ........................................................................... 22

Table of Contents WP 1540A/AW
wc_bo0154581en_009TOC.fm 2
5. Maintenance 23
5.1 Periodic Maintenance Schedule ..........................................................23
5.2 Cleaning Plate .....................................................................................23
5.3 Drive Belt .............................................................................................24
5.4 Exciter Lubrication ...............................................................................25
5.5 Spark Plug ...........................................................................................26
5.6 Engine Oil ............................................................................................27
5.7 Air Cleaner ..........................................................................................28
5.8 Cleaning Sediment Cup ......................................................................29
5.9 Adjusting Engine Speed ......................................................................29
5.10 Carburetor Adjustment ........................................................................30
5.11 Troubleshooting ...................................................................................31
5.12 Storage ................................................................................................32
5.13 Lifting Machine ....................................................................................33
5.14 Transporting Machine ..........................................................................34

3
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING

Safety Information WP 1540A/AW
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE=and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
hazardous situation which, if not avoided, could result in property
damage
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION

WP 1540A/AW Safety Information
wc_si000017gb.fm 5
2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.

Safety Information WP 1540A/AW
wc_si000017gb.fm 6
2.2 Operating Safety
Familiarity and proper training are required for the safe operation of
machine. Machines operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
2.2.1 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.2.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.2.3 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the beltguard missing. Exposed
drive belt and pulleys create potentially dangerous hazards that can
cause serious injuries.
2.2.5 NEVER leave machine running unattended.
2.2.6 ALWAYS be sure operator is familiar with proper safety precautions
and operation techniques before using machine.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
2.2.8 ALWAYS wear hearing protection when operating equipment.
2.2.9 ALWAYS close fuel valve on engines equipped with one when
machine is not being operated.
2.2.10 ALWAYS store the equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of
children.
2.2.11 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.2.12 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the equipment.
WARNING

WP 1540A/AW Safety Information
wc_si000017gb.fm 7
2.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
owner’s manual and the safety guidelines below. Failure to follow the
warnings and safety guidelines could result in severe injury or death.
2.3.1 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.3.2 DO NOT smoke while operating the machine.
2.3.3 DO NOT smoke when refueling the engine.
2.3.4 DO NOT refuel a hot or running engine.
2.3.5 DO NOT refuel the engine near an open flame.
2.3.6 DO NOT spill fuel when refueling the engine.
2.3.7 DO NOT run the engine near open flames.
2.3.8 ALWAYS refill the fuel tank in a well-ventilated area.
2.3.9 ALWAYS replace the fuel tank cap after refueling.
2.3.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks
before starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
DANGER

Safety Information WP 1540A/AW
wc_si000017gb.fm 8
2.4 Service Safety
Poorly maintained machines can become a safety hazard! In order for
the machine to operate safely and properly over a long period of time,
periodic maintenance and occasional repairs are necessary.
2.4.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.4.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.4.3 DO NOT test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
2.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.4.5 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.4.6 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker Corporation.
2.4.7 ALWAYS disconnect the spark plug on machines equipped with
gasoline engines, before servicing, to avoid accidental start-up.
2.4.8 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
WARNING

WP 1540A/AW Safety Information
wc_si000017gb.fm 9
2.5 Label Locations
1 2 34 5 6 7 12
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
10
W
30

Safety Information WP 1540A/AW
wc_si000017gb.fm 10
2.6 Warning and Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
WARNING!
To prevent hearing loss, wear hearing protec-
tion when operating the machine.
Read the operator's manual for machine infor-
mation.
Check engine oil level.
Use SAE10W30.
Check the fuel level.
WARNING!
Hot surface!
Guaranteed sound power level in dB(A).
 
9
! 

WP 1540A/AW Safety Information
wc_si000017gb.fm 11
WARNING!
Hand injury if caught in moving belt.
Always replace beltguard.
CAUTION!
Read and understand the supplied Operator’s
Manuals before operating this machine. Fail-
ure to do so increases the risk of injury to your-
self or others.
CAUTION!
Lifting point.
DANGER!
Engines emit carbon monoxide; operate only
in well-ventilated area. Read the Operator’s
Manual.
No sparks, flames, or burning objects near the
machine. Shut off the engine before refueling.
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the infor-
mation found on this plate so it will be avail-
able should the nameplate become lost or
damaged. When ordering parts or requesting
service information, you will always be asked
to specify the model number, item number,
revision number, and serial number of the unit.
This machine may be covered by one or more
patents.
Label Meaning

Safety Information WP 1540A/AW
wc_si000017gb.fm 12
2.7 Operating Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
Open the fuel flow valve.
Push or turn engine switch to ON position.
Close the choke.
Place throttle in the IDLE position.
Pull the rewind starter.
Close the fuel flow valve.

WP 1540A/AW Safety Information
wc_si000017gb.fm 13
Push or turn engine switch to OFF position.
Open the choke.
Place throttle in the FAST position.
Throttle control lever:
Turtle = Idle or Slow
Rabbit = Full or Fast
Lifting point (manual).
Label Meaning
1

Technical Data WP 1540A/AW
wc_td000010gb.fm 14
3. Technical Data
3.1 Engine Data
WP 1540A/AW
0008060, 0008061, 0009472, 0009545
Engine
Engine Make Honda
Engine Model GX 160 UT1 QWX2
Rated Power kW 3.5
Engine Speed - full rpm 3900 ± 100
Engine Speed - idle rpm 1400 ± 200
Clutch Engagement rpm 2100
Spark Plug type NGK BPR 6ES
Electrode Gap mm 0.7–0.8
Air Cleaner type Dual Element
Engine Lubrication oil grade SAE 10W30
service class SG or SF
Engine Oil Capacity ml 600
Fuel type Regular unleaded gasoline
Fuel Tank Capactity l3.6
Valve Clearance (cold) mm Inlet: 0.15
Outlet: 0.20

WP 1540A/AW Technical Data
wc_td000010gb.fm 15
3.2 Machine Data
3.3 Sound and Vibration Specifications
Products are tested for sound pressure level in accordance with EN
ISO 11204. Sound power level is tested in accordance with European
Directive 2000/14/EC - Noise Emission in the Environment by
Equipment for use outdoors.
• The sound pressure level at operator’s location (LpA) :
WP 1540A = 97 dB(A)
WP 1540AW = 97 dB(A)
• The guaranteed sound power level (LWA) = 108 dB(A).
Products are tested for hand/arm vibration (HAV) level in accordance
with ISO 5349, EN1033, and EN500-4 where applicable.
WP 1540A = 10.8 m/s2
WP 1540AW = 10.8 m/s2
WP 1540A/AW
0008060, 0008061, 0009472, 0009545
Plate
Operating Weight kg (lbs.) 86 (190)
Water Tank Capacity l (qts.) 10.4 (11.0)
Exciter Speed rpm / belt 5800
Exciter Lubrication ml (oz.) 150 (5)
Automatic Transmission Fluid
Dextron III / Mercon or equivalent
Dimensions mm (in.) 686 (27) x 400 (16) x 965 (38)

Technical Data WP 1540A/AW
wc_td000010gb.fm 16
3.4 Dimensions
mm (in.)
w c _ g r 0 0 0 1 1 1
400 (16) 686 (27)
965 (38)

WP 1540A/AW Operation
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4. Operation
4.1 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine Owner’s Manual for complete fuel
specifications.
4.2 Before Starting
4.2.1 Read and understand the safety and operating instructions at the
beginning of this manual.
4.2.2 Check:
• Oil level in the engine
• Fuel level
• Condition of the air cleaner
• Tightness of the external fasteners
• Condition of the fuel lines

Operation WP 1540A/AW
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4.3 To Start
See Graphic: wc_gr000014
4.3.1 Open fuel valve by moving lever to the right (a1).
Note: If engine is cold, move choke lever to close position (b1). If
engine is hot, set choke to open position (b2)K
4.3.2 Turn engine switch to “ON” (e1).
4.3.3 Open throttle by moving it slightly to left (d1).
4.3.4 Pull starter rope (c).
Note: If the oil level in the engine is low, the engine will not start. If this
happens, add oil to engine. Some engines are equipped with an oil
alert light (f)=that will come on while pulling the starter rope.=
4.3.5 Open choke as engine warms (b2).
4.3.6 Open throttle fully to operate.
4.4 To Stop
See Graphic: wc_gr000014
4.4.1 Reduce engine RPM to idle by moving throttle completely to right (d2).
4.4.2 Turn engine switch to “OFF” (e2).
4.4.3 Close fuel valve by moving lever to the left (a2).