WAGNER EPG-SPRINT XE Operational manual

P_01742
EPG
SPRINT X
2x
2x
0 %100 %
kV
80
60
40
20
100
Tri Cor
5
4
3
2
1
120
80
40
20
10
10
20
30
40
50
60
70
80
90
Ø
12
10
11
9
8
m /h
2.0
3.0
0.5
0.3
0.1
1.5
3
5.5
4.5
3.5
2.5
Tri
A
Universal Control Unit for Powder Spray Guns
EPG-SPRINT XE
Translation of the Original Operating Manual
0102 II3(2)DIP6480°C
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place. Edition: 10/2022

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
Table of Contents
Order number 2354913 | Edition 10/2022 3
TABLE OF CONTENTS
1 About these Instructions 6
1.1 Preface 6
1.2 Warnings, Notices and Symbols in these Instructions 6
1.3 General Characters and Symbols 6
1.4 Languages 7
1.5 Abbreviations 7
1.6 Terminology for the Purpose of this Manual 7
2 Using in Accordance with the Instructions 9
2.1 Device Type 9
2.2 Type of Use 9
2.3 For Use in Potentially Explosive Areas 9
2.4 Processible Working Materials 9
2.5 Misuse 9
3 Identification 10
3.1 Explosion Protection Identification 10
3.2 Permissible device combinations 10
3.3 Type Plate 11
4 Basic Safety Instructions 12
4.1 Safety Instructions for the Operator 12
4.1.1 Electrical Devices and Equipment 12
4.1.2 A Safe Work Environment 12
4.1.3 Personnel Qualifications 13
4.2 Safety Instructions for the Personnel 13
4.2.1 Personal Safety Equipment 13
4.2.2 Safe Handling of WAGNER Powder Spray Devices 14
4.2.3 Grounding the Device 14
4.2.4 Product Hoses 14
4.2.5 Electrical Connection Cables 15
4.2.6 Cleaning and Flushing 15
4.2.7 Maintenance and Repair 15
4.2.8 Protective and Monitoring Equipment 16
4.3 Safety Features 16
5 Description 18
5.1 Applications 18
5.2 Extent of Delivery 18
5.3 Technical Data 18
5.4 Operating Elements 20
5.4.1 Operating Elements on Front Side 20
5.4.2 Connections on the Rear Side 23
5.5 Accessories 24
6 Assembly and Commissioning 25
6.1 Training of Assembly/Commissioning Personnel 25
6.2 Storage conditions 25
6.3 Installation Conditions 25
6.4 Connecting the Manual Gun 26
6.5 Connecting the Automatic Gun 28
6.6 Grounding 29
6.6.1 Grounding the powder coating system 30

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
Table of Contents
4 Order number 2354913 | Edition 10/2022
6.6.2 Safety Checks 30
7 Operation 31
7.1 Training the Operating Personnel 31
7.2 Preparations for Commissioning 31
7.2.1 Tasks 31
7.2.2 Operating Modes 31
7.2.3 Gun Recognition 32
7.2.4 Manual Gun Mode with External Control 32
7.2.5 Basic and Factory Settings 32
7.3 Recipes 32
7.3.1 Double-click recipe (High Dynamic Remote) 33
7.4 Air High Output Mode (High Powder Discharge) 34
7.4.1 Combining the Air Outputs 34
7.4.2 Activating High Output Mode (C17) 35
7.5 Changing and Saving Recipes 38
7.5.1 Recipe Nos. 1 - 4 38
7.5.2 Recipe Nos. 5 - 50 38
7.6 Setting and Changing Coating Parameters 39
7.6.1 Setting the Total Air Volume 39
7.6.2 Setting the Powder Feed Quantity 40
7.6.3 Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume) 41
7.6.4 Setting the High Voltage 42
7.6.5 Displaying Actual High-voltage Value 43
7.6.6 Setting the Current Limitation 44
7.6.7 Displaying Actual Value of Current Limitation 44
7.6.8 Setting the U/I Characteristic Curves 45
7.7 Flush Function 46
7.7.1 Hose Flush Function 46
7.7.2 Cleaning Flush Function 47
7.7.3 Procedure for Cleaning Flushing with Manual Guns 47
7.7.4 Procedure for Cleaning Flushing with Automatic Guns 48
7.8 Starting Output Setting (Zero Adjustment) 48
8 Cleaning and Maintenance 51
8.1 Cleaning 51
8.1.1 Cleaning Personnel 51
8.1.2 Cleaning Procedures 51
8.2 Maintenance 51
8.2.1 Maintenance Personnel 51
8.2.2 Maintenance Instructions 52
8.2.3 Safety Checks 52
8.2.4 Maintenance Procedures 52
9 Troubleshooting and Rectification 53
9.1 Warnings E01 - E04 53
9.2 Faults 54
10 Inspections in Accordance with DIN EN 50177: 2009 58
10.1 Abbreviations 58
10.2 Overview Table 59
11 Inspections in Accordance with DIN EN 50050-2: 2013 61
11.1 Abbreviations 61
11.2 Overview Table 62

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
Table of Contents
Order number 2354913 | Edition 10/2022 5
12 Disassembly and Disposal 63
12.1 Disassembly 63
12.2 Disposal 63
13 Accessories 64
13.1 Connection cable 64
13.2 Wall mount 64
13.3 Recipe sticker 64
14 Spare Parts 65
14.1 How to Order Spare Parts 65
14.2 Notes on the Use of Spare Parts 65
14.3 EPG-SPRINT XE control unit 65
15 Declaration of Conformity 67
15.1 EU Declaration of Conformity for Controller 67
15.2 FM Control Document 67
16 Appendix Device Configuration 68
16.1 Setting example: Parameter C11 69
16.2 Setting example: Parameter C13 71
16.3 Table of Parameters 74
17 Brief description 77
17.1 Operating Elements 77
17.2 Operation of the Control Unit 78

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
1 About these Instructions
6 Order number 2354913 | Edition 10/2022
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device. The operating manual is part of the device and must be available
to the operating and service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual. Operating and service personnel should be instructed according to the
safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the device
and state measures for avoiding the hazard.
These warning instructions fall into the following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential danger.
Non-observance may result in death or serious injury.
CAUTION Potentially dangerous situation.
Non-observance may result in minor injury.
NOTICE Potentially dangerous situation.
Non-observance may result in damage to property.
Info Provides information about particular characteristics and how to
proceed.
Explanation of warning notice:
WARNING
This notice warns you of a danger!
Possible consequences of not observing the warning notice.
4The measures for preventing the hazard and its consequences.
1.3 GENERAL CHARACTERS AND SYMBOLS
The characters and symbols in this operating manual indicate the following:
üRequirement that must be fulfilled before an action can be performed.
1. Step 1 of an action to be performed with several action steps.
4Second level action step
2. Step 2
ðIntermediate result of an action
ðResult of a complete action
4Action to be performed with an action step
1. Numbered list, first level
– Numbered list, second level

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
1 About these Instructions
Order number 2354913 | Edition 10/2022 7
– Non-numbered list, first level
– Non-numbered list, second level
= cross-reference on page
♦ = wearing parts
⋆ = included in service set
● = not part of the standard equipment but available as a special accessory
1.4 LANGUAGES
The operating manual is available in the following languages:
Original operating manual
Language Order no.
German 2354911
Translation of the original operating manual
Language Order no. Language Order no.
English 2354913 Portuguese 2368375
French 2354914 Dutch 2388017
Italian 2354915 Bulgarian 2391612
Spanish 2354916 Romanian 2397414
Russian 2354917 Polish 2412518
Chinese 2354918 Norwegian 2414220
Additional languages upon request or at: www.wagner-group.com
1.5 ABBREVIATIONS
Order no. Order number
ET Spare part
K Marking in the spare parts lists
Pos Position
Stk Number of pieces
-- Item not available as spare part
/ Item does not exist
1.6 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning agent.
Flushing Internal flushing of paint-wetted parts with compressed air.

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
1 About these Instructions
8 Order number 2354913 | Edition 10/2022
Personnel qualifications
Trained person Is instructed in the tasks assigned to him/her, the potential risks associ-
ated with improper behavior as well as the necessary protective devices
and measures.
Electrically
trained person
Is instructed by an electrician about the tasks assigned to him/her, the
potential risks associated with improper behavior as well as the neces-
sary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible hazards
based on his/her technical training, knowledge and experience in rele-
vant provisions.
Skilled person in
the context of
DGUV209‑052
A person who, based on his/her technical training, experience and re-
cent vocational experience, has sufficient technical knowledge in the
area of electrostatic coating and is familiar with the relevant and gener-
ally accepted rules of technology so that he/she can inspect and assess
the status of devices and coating systems based on workplace safety.
Additional requirements for skilled persons can also be found in
TRBS1203(2010/amendment 2012): Expert knowledge in the areas of
protection against excessive pressure, electrical hazards and explosion
protection (where applicable).

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
2 Using in Accordance with the Instructions
Order number 2354913 | Edition 10/2022 9
2 USING IN ACCORDANCE WITH THE INSTRUCTIONS
2.1 DEVICE TYPE
Universal control unit for controlling electrostatic manual and automatic spray guns
2.2 TYPE OF USE
The EPG-SPRINT XE control unit is intended for controlling electrostatic manual and
automatic powder spray guns of types A-P (2 mJ) according to DIN EN 50177.
The device may only be operated under the following conditions:
4Use the device only to work with the materials recommended by WAGNER.
4Only operate the device as a whole.
4Do not deactivate safety fixtures.
4Use only WAGNER original spare parts and accessories.
4The operating personnel must be trained on the basis of this operating manual.
4Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The EPG-SPRINT XE control unit is intended for use with powder spray guns of types A-P up
to 2 mJ in accordance with the type examination PTB 12 ATEX 5001.
The EPG-SPRINT XE control unit may be used in the dust explosion zone (zone 22) under the
following conditions:
– Control unit correctly fitted in rack.
– Rack correctly and securely sealed on rear with corresponding cover.
– All connections not needed (mains output terminal, remote control) are sealed with dust
protection caps.
2.4 PROCESSIBLE WORKING MATERIALS
– Types of powder which can be charged electrostatically
– Metallic powder
Info
Contact your local WAGNER dealer and the lacquer manufacturer if you encounter
application problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage! Special attention must be paid
that:
4No liquid coating products, e.g. solvents or water-based lacquers, are processed.
4No food, medicine or cosmetics are processed.

Operating manual Universal Control Unit for Powder Spray Guns EPG-SPRINT XE
3 Identification
10 Order number 2354913 | Edition 10/2022
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
The device is suited for use in potentially explosive areas, in accordance with Test Certificate
PTB12ATEX5001.
Device Type Universal control unit EPG-SPRINT XE
Manufacturer Wagner International AG
9450 Altstätten
Switzerland
0102 II3(2)DIP6480°C
CE European Communities
0102 Number of notified body which issues the recognition of quality
assurance in production.
Ex Symbol for explosion protection
II Device class II
3 Category 3 (zone 22)
(2) Impact on equipment of category 2
D Ex-atmosphere dust
IP 64 Protection class IP64
80°C Temperature class: maximum surface temperature < 80°C;
176°F
3.2 PERMISSIBLE DEVICE COMBINATIONS
WARNING
Incorrect use!
Risk of injury and damage to the device.
4Only connect original WAGNER spray guns to the EPG-SPRINT XE control unit.
4The PEM-C3R and PEM-T3R manual spray guns must not be connected to the EPG-
SPRINT XE control unit.
The following powder spray guns may be connected to the EPG-SPRINT XE:
Manual spray guns
Corona spray gun PEM-X1, PEM-X1 CG, PEM-C3, PEM-C4,
PEM-C4-Ergo
Tribo spray gun PEM-T3
Automatic spray guns
Corona spray gun PEA-C3, PEA-C4, PEA-X1, PER-X1
PEA-C3XL, PEA-C4XL
Tribo spray gun PEA-T3
PEA-T3XL
Tribo lance TL1 (from software version B212, C212,
D212)