WAGNER FINECOAT 9900 PLUS User manual

FINECOAT 9900 PLUS
HVLP SPRAY SYSTEM
08/&3A4."/6"-r#&53*&#4"/-&*56/(r.0%&%&.1-0*r
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wagner-group.com

2
ORIGINAL OPERATING MANUAL / CONTENTS FC9900 Plus
1 SAFETY REGULATIONS ___________________ 3
 &YQMBOBUJPOPGTZNCPMTVTFE_____________________3
 4BGFUZIB[BSET ________________________________3
 &MFDUSJDBMTBGFUZ _______________________________4
2 INTRODUCTION _________________________ 5
 5FDIOJDBMEBUB ________________________________5
3 USING AN HVLP SPRAYER ________________ 6
 4FUVQ _______________________________________6
 %VBMñMUSBUJPOTZTUFN___________________________6
 'JMUFSXBSOJOHTZTUFN __________________________6
4 STARTING OPERATION ___________________ 7
 4FUUJOHUIF'$1MVTTQSBZHVO ________________
5 SPRAYING TECHNIQUE ___________________ 9
 #SFBLTJOXPSL ________________________________
6 FINISHING WORK AND CLEANING
THE UNIT ______________________________ 10
7 MAINTENANCE _________________________ 11
 $MFBOJOHSFQMBDJOHUIFñMUFST ___________________11
 $MFBOJOHUIFBJSIPTFT _________________________11
8 CHOOSING A PROJECTOR SET____________ 12
 $IBOHJOHBQSPKFDUPSTFU_______________________
9 MATERIAL REDUCTION/PROJECTOR SET
CHART ________________________________ 13
10 REMEDY IN CASE OF FAULTS_____________ 13
 4FSWJDJOH____________________________________13
11 SPECIAL ACCESSORIES __________________ 14
IMPORTANT NOTES ON PRODUCT LIABILITY ___ 15
3+2 YEARS GUARANTEE FOR PROFESSIONAL
FINISHING _________________________________ 15
SPARE PARTS LISTS__________________________ 86
4QBSFQBSUTMJTUGPSNBJOBTTFNCMZ_____________________86
4QBSFQBSUTMJTUGPSUVSCJOFBTTFNCMZ ___________________88
4QBSFQBSUTMJTUGPSVQQFSIPVTJOHBTTFNCMZ_____________
4QBSFQBSUTMJTUGPSMPXFSIPVTJOHBTTFNCMZ _____________
WIRING DIAGRAM ________________________ 94/95
CE DECLARATION OF CONFORMITY ________ 96/97
SALES AND SERVICE COMPANIES _________ 99/100
GB ________________________________________ 2
D _______________________________________ 16
F _______________________________________ 30
I _______________________________________ 44
RFB _______________________________________ 58
E _______________________________________ 72

3
SAFETY REGULATIONS
FC9900 Plus
1 SAFETY REGULATIONS
1.1 EXPLANATION OF SYMBOLS USED
5IJT NBOVBM DPOUBJOT JOGPSNBUJPO UIBU NVTU CF SFBE BOE
VOEFSTUPPECFGPSF VTJOH UIFFRVJQNFOU 8IFOZPV DPNF UP
BOBSFBUIBUIBTPOFPGUIFGPMMPXJOHTZNCPMTQBZQBSUJDVMBS
BUUFOUJPOBOENBLFDFSUBJOUPIFFEUIFTBGFHVBSE
Æ5IJT TZNCPM JOEJDBUFT B QPUFOUJBM IB[BSE
UIBUNBZDBVTFTFSJPVTJOKVSZPSMPTTPGMJGF
*NQPSUBOUTBGFUZJOGPSNBUJPOXJMMGPMMPX
Attention
Æ5IJT TZNCPM JOEJDBUFT B QPUFOUJBM IB[BSE
UP ZPV PS UP UIF FRVJQNFOU  *NQPSUBOU
JOGPSNBUJPO UIBU UFMMT IPX UP QSFWFOU
EBNBHFUPUIFFRVJQNFOUPSIPXUPBWPJE
DBVTFTPGNJOPSJOKVSJFTXJMMGPMMPX
Æ%BOHFSPGTLJOCVSOJOKVSZ
Æ%BOHFSPGñSFGSPNTPMWFOUBOEQBJOUGVNFT
Æ%BOHFS PG FYQMPTJPO GSPN TPMWFOU QBJOU
GVNFTBOEJODPNQBUJCMFNBUFSJBMT
Æ%BOHFSPGJOKVSZGSPNJOIBMBUJPOPGIBSNGVM
WBQPST
Æ&BSQSPUFDUJPONVTUCFXPSO
Æ&ZFQSPUFDUJPONVTUCFXPSO
iÆ/PUFT HJWF JNQPSUBOU JOGPSNBUJPO XIJDI
TIPVMECFHJWFOTQFDJBMBUUFOUJPO
1.2 SAFETY HAZARDS
HAZARD: EXPLOSION HAZARD DUE
TO INCOMPATIBLE MATERIALS
8JMMDBVTFTFWFSFJOKVSZPSQSPQFSUZEBNBHF
PREVENTION:
r %POPUVTFNBUFSJBMTDPOUBJOJOHCMFBDIPSDIMPSJOF
r %P OPU VTF IBMPHFOBUFE IZESPDBSCPO TPMWFOUT TVDI BT
NFUIZMFOF DIMPSJEF BOE   USJDIMPSPFUIBOF 5IFZ
BSF OPU DPNQBUJCMF XJUI BMVNJOVN BOE NBZ DBVTF BO
FYQMPTJPO *G ZPV BSF VOTVSF PG B NBUFSJBMT DPNQBUJCJMJUZ
XJUIBMVNJOVNDPOUBDUZPVSDPBUJOHTTVQQMJFS
i"MJTUPGUIFNBUFSJBMTVTFEJOUIFDPOTUSVDUJPOPG
UIFFRVJQNFOUXJMMCFNBEFBWBJMBCMFPOSFRVFTU
UP WBMJEBUF DPNQBUJCJMJUZ XJUI UIF DPBUJOH
NBUFSJBMTUPCFVTFE
HAZARD: GENERAL
5IJTQSPEVDUDBODBVTFTFWFSFJOKVSZPSQSPQFSUZ
EBNBHF
PREVENTION:
r 3FBE BMM JOTUSVDUJPOT BOE TBGFUZ QSFDBVUJPOT CFGPSF
PQFSBUJOHFRVJQNFOU
r 'PMMPX BMM BQQSPQSJBUF MPDBM TUBUF BOE OBUJPOBM DPEFT
HPWFSOJOHWFOUJMBUJPOñSFQSFWFOUJPOBOEPQFSBUJPO
r 6TFPOMZNBOVGBDUVSFSBVUIPSJ[FEQBSUT6TFSBTTVNFTBMM
SJTLTBOEMJBCJMJUJFTXIFOVTJOHQBSUTUIBUEPOPUNFFUUIF
NJOJNVN TQFDJñDBUJPOT BOE TBGFUZ EFWJDFT PG UIF QVNQ
NBOVGBDUVSFS
r #FGPSF FBDI VTF DIFDL BMM IPTFT GPS DVUT MFBLT BCSBTJPO
PSCVMHJOH PGDPWFS $IFDLGPS EBNBHFPS NPWFNFOUPG
DPVQMJOHT *NNFEJBUFMZ SFQMBDF UIF IPTF JG BOZ PG UIFTF
DPOEJUJPOTFYJTU /FWFS SFQBJSB IPTF 3FQMBDFJU XJUI BO
JEFOUJDBMSFQMBDFNFOUIPTF
r /&7&3BJNUIFHVOBUBOZQBSUPGUIFCPEZ
r 8FBSDMPUIJOHUPLFFQQBJOUPíTLJOBOEIBJS
r 8FBSFBSQSPUFDUJPO
r %POPUTQSBZPVUEPPSTPOXJOEZEBZT
r /FWFSMFBWFUIJTFRVJQNFOUVOBUUFOEFE,FFQBXBZGSPN
DIJMESFOPSBOZPOFOPUGBNJMJBSXJUIUIFPQFSBUJPOPG)7-1
FRVJQNFOU

4
SAFETY REGULATIONS FC9900 Plus
HAZARD: HAZARDOUS VAPORS
1BJOUTTPMWFOUTJOTFDUJDJEFTBOEPUIFSNBUFSJBMT
DBOCFIBSNGVMJGJOIBMFEPSDPNFJODPOUBDUXJUI
CPEZ7BQPSTDBODBVTFTFWFSFOBVTFBGBJOUJOH
PSQPJTPOJOH
PREVENTION:
r 6TF B SFTQJSBUPS PS NBTL JG WBQPST DBO CF JOIBMFE  3FBE
BMM JOTUSVDUJPOT TVQQMJFE XJUI UIF NBTL UP CF TVSF JU XJMM
QSPWJEFUIFOFDFTTBSZQSPUFDUJPO
r 8FBSQSPUFDUJWFFZFXFBS
r 8FBS QSPUFDUJWF DMPUIJOH BT SFRVJSFE CZ DPBUJOH
NBOVGBDUVSFS
HAZARD: SKIN BURN INJURY
)FBUFEQBSUTDBODBVTFTFWFSFTLJOCVSOJOKVSZ
PREVENTION:
r 2VJDLEJTDPOOFDUñUUJOHTPOUIFIPTFBOETQSBZHVOCFDPNF
IPUEVSJOHVTF"WPJETLJODPOUBDUXJUIRVJDLEJTDPOOFDU
ñUUJOHTXIFOUIFZBSFIPU"MMPXRVJDLEJTDPOOFDUñUUJOHT
UPDPPMCFGPSFEJTDPOOFDUJOHUIFTQSBZHVOGSPNUIFIPTF
HAZARD: EXPLOSION OR FIRE
4PMWFOU BOE QBJOU GVNFT DBO FYQMPEF PS JHOJUF
4FWFSFJOKVSZBOEPSQSPQFSUZEBNBHFDBOPDDVS
PREVENTION:
r 1SPWJEF FYUFOTJWF FYIBVTU BOE GSFTI BJS JOUSPEVDUJPO UP
LFFQUIFBJSXJUIJOUIFTQSBZBSFBGSFFGSPNBDDVNVMBUJPO
PGóBNNBCMFWBQPST
r "WPJEBMMJHOJUJPOTPVSDFTTVDIBTTUBUJDFMFDUSJDJUZTQBSLT
FMFDUSJDBMBQQMJBODFTóBNFTQJMPUMJHIUTIPUPCKFDUTBOE
TQBSLTGSPNDPOOFDUJOHBOEEJTDPOOFDUJOHQPXFSDPSETPS
XPSLJOHMJHIUTXJUDIFT
r 1MBTUJD DBO DBVTF TUBUJD TQBSLT  /FWFS IBOH QMBTUJD UP
FODMPTFTQSBZBSFB%POPUVTFQMBTUJD ESPQDMPUITXIFO
TQSBZJOHóBNNBCMFNBUFSJBMT
r %POPUTNPLFJOTQSBZBSFB
r 'JSF FYUJOHVJTIFS NVTU CF QSFTFOU BOE JO HPPE XPSLJOH
PSEFS
r 1PXFS DPSE NVTU CF DPOOFDUFE UP B HSPVOEFE DJSDVJU
FMFDUSJDVOJUTPOMZ
r 'PMMPXNBUFSJBMBOETPMWFOUNBOVGBDUVSFSTXBSOJOHTBOE
JOTUSVDUJPOT#FGBNJMJBSXJUIUIFDPBUJOHNBUFSJBMT.4%4
TIFFUBOEUFDIOJDBMJOGPSNBUJPOUPFOTVSFTBGFVTF
r 6TFFYUSFNFDBVUJPOXIFOVTJOHNBUFSJBMTXJUIBóBTIQPJOU
CFMPX'$ 'MBTIQPJOUJTUIF UFNQFSBUVSFUIBUB
óVJEDBOQSPEVDFFOPVHIWBQPSTUPJHOJUF
r 5IFPCKFDUUPCFDPBUFENVTUCFFBSUIFE
r #FGPSFXPSLJOHPOUIFEFWJDFSFNPWFUIFQPXFSQMVHGSPN
UIFTPDLFU
1.3 ELECTRIC SAFETY
&MFDUSJD NPEFMT NVTU CF HSPVOEFEFBSUIFE  *O UIF FWFOU
PG BO FMFDUSJDBM TIPSU DJSDVJU HSPVOEJOHFBSUIJOH SFEVDFT
UIFSJTLPG FMFDUSJDTIPDLCZ QSPWJEJOHBOFTDBQF XJSFGPSUIF
FMFDUSJDDVSSFOU5IJTQSPEVDUJTFRVJQQFEXJUIBDPSEIBWJOH
BO HSPVOEJOHFBSUIJOH XJSF XJUI BO BQQSPQSJBUF HSPVOEJOH
FBSUIJOHQMVH $POOFDUJPOUP UIFQPXFS DPSEPOMZ UISPVHI B
TQFDJBMGFFEQPJOUFHUISPVHIBOFSSPSQSPUFDUJPOJOTBMMBUJPO
XJUI*/'N"
%"/(&3  8PSL PS SFQBJST BU UIF FMFDUSJDBM
FRVJQNFOUNBZPOMZCFDBSSJFEPVUCZBTLJMMFE
FMFDUSJDJBO /P MJBCJMJUZ JT BTTVNFE GPS JODPSSFDU
JOTUBMMBUJPO4XJUDIUIFVOJUPí#FGPSFBMMSFQBJS
XPSLVOQMVHUIFQPXFSQMVHGSPNUIFPVUMFU
%BOHFS PG TIPSUDJSDVJUT DBVTFE CZ XBUFS
JOHSFTTJOH JOUP UIF FMFDUSJDBM FRVJQNFOU /FWFS
TQSBZEPXOUIFVOJUXJUIIJHIQSFTTVSFPSIJHI
QSFTTVSFTUFBNDMFBOFST
$BVUJPO m 5IF QPXFS DPSE GPS UIJT FRVJQNFOU
BDUT BT BO TVQQMZ DJSDVJU DPOOFDUPS 5IF QPXFS
DPSE NVTU CF QMBDFE OFBS BO FBTJMZ BDDFTTJCMF
VOPCTUSVDUFETPDLFUPVUMFU

5
INTRODUCTION
FC9900 Plus
2 INTRODUCTION
5IJT)JHI7PMVNF-PX1SFTTVSF)7-1TQSBZTZTUFNJTEFTJHOFE
GPS BQQMZJOH DPBUJOHT UP TVSGBDFT UIBU DBO CF TQSBZFE GBTUFS
UIBOCSVTIJOHPSSPMMJOHBOEBSFUPPTNBMMGPSUSBEJUJPOBMBJSMFTT
TQSBZFST$PNQPOFOUTPGUIJTTZTUFNJODMVEFBQPXFSTXJUDIB
QPXFSDPSEBñMUFSXBSOJOHMJHIUBDJSDVJUCSFBLFSTXJUDIBEVBM
ñMUSBUJPOTZTUFNBDVQIPMEFSBOBJSIPTFBOEBOBJSPVUMFU
5IFUVSCJOFJTBMTPFRVJQQFEXJUIBUPPMCPY*UJTMPDBUFEPOUIF
SFWFSTFTJEFPGUIFUVSCJOFBOEDBOCFVTFEUPTUPSFQSPKFDUPS
TFUTPSBOZPUIFSTNBMMTQBSFQBSUT
4
6
7
8
5
2
3
1
1. $JSDVJUCSFBLFSTXJUDI
2. 'JMUFSXBSOJOHMJHIU
3. 'JMUFS
4. "JSJOMFU
5. $VQIPMEFS
6. 'JMUFSJOUIFFOEPGDBO
7. 1PXFSTXJUDI
8. "JSPVUMFU
  "JSIPTFOPUQJDUVSFE
8JUI UIJT )7-1 TQSBZ TZTUFN ZPV DBO BDIJFWF UIF IJHIFTU
RVBMJUZQSPGFTTJPOBMñOJTIQPTTJCMFXJUIMJUUMFPSOPQSFQBSBUJPO
PSTFUVQUJNF1MFBTFSFWJFXBMMUIFJOGPSNBUJPODPOUBJOFEJO
UIJTNBOVBMCFGPSFPQFSBUJOHUIFTZTUFN
2.1 TECHNICAL DATA
7PMUBHF 7_)[PS
77_)[
1PXFSDPOTVNQUJPO1 8
.BYDVSSFOUDPNTVNQUJPO
7_
77_
"
"
.BYBJSSBNQSFTTVSF CBSQTJ
3QN SQN
5VSCJOFXFJHIU LH
.BJOTDBCMF N
$POUBJOFSDBQBDJUZ MJUFS
"JSIPTF N
8IJQIPTFMFOHUI N
/P[[MFTFUTUBOEBSE /PNN
.BYQFSNJTTJCMFDPBUJOH
UFNQFSBUVSF
$
5ZQJDBMDPBUJOHóPXSBUF MNJO
.BYOPJTFMFWFM
UVSCPCMPXFS E#"
QBJOUTQSBZHVO E#"
  .FBTVSJOHMPDBUJPONJOEJTUBODFGSPNUIFVOJUN
BCPWFUIFóPPSSFWFSCFSBOUóPPS
  .FBTVSJOHMPDBUJPONEJTUBODFGSPNUIFVOJUN
BCPWFUIFóPPS