WAGNER GM 50000EAC Operational manual

B_03154
Electrostatic AirCoat Spray Gun
for manual operation
for at or round jet nozzles
Version 05/2015
Translation of the Original
Operating Manual

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OPERATING MANUAL
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Table of Contents
1 ABOUT THESE INSTRUCTIONS 6
1.1 Preface 6
1.2 Warnings, Notices and Symbols in these Instructions 6
1.3 Languages 7
1.4 Abbreviations 7
1.5 Terminology for the Purpose of this Manual 8
2 CORRECT USE 9
2.1 Device Type 9
2.2 Type of Use 9
2.3 Use in an Explosion Hazard Area 9
2.4 Safety Parameters 9
2.5 Processible Working Materials 10
2.6 Reasonably Foreseeable Misuse 11
2.7 Residual Risks 11
3 IDENTIFICATION 12
3.1 CE Explosion Protection Identication 12
3.2 Identication "X" 12
3.3 Type Plate 13
4 GENERAL SAFETY INSTRUCTIONS 14
4.1 Safety Instructions for the Operator 14
4.1.1 Electrical Equipment 14
4.1.2 Personnel Qualications 14
4.1.3 Safe Work Environment 14
4.2 Safety Instructions for Sta 15
4.2.1 Safe Handling of WAGNER Spray Devices 15
4.2.2 Grounding the Device 16
4.2.3 Product Hoses 16
4.2.4 Cleaning and Flushing 17
4.2.5 Handling Hazardous Liquids, Varnishes and Paints 18
4.2.6 Touching Hot Surfaces 18
4.3 Protective and Monitoring Equipment 18
4.4 Use in Areas Subject to Explosion Hazards 19
4.4.1 Safety Regulations 19
4.5 Safety-Relevant Information about Discharges 19
5 DESCRIPTION 20
5.1 Structure (Standard Variant) 20
5.1.1 Securing the Spray Gun Against Actuation 21
5.2 Mode of Operation 21
5.3 Protective and Monitoring Equipment 23
5.4 Scope of Delivery 23
5.5 Technical Data 24
5.6 Spraying Procedure 25
5.6.1 Spraying Procedure for AirCoat Round Spray 25
5.6.2 Spraying Procedure for AirCoat Fan Spray 25
5.6.3 Electrostatic Eect 26

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Table of Contents
6 ASSEMBLY AND COMMISSIONING 27
6.1 Training Assembly/Commissioning Sta 27
6.2 Storage Conditions 27
6.3 Installation Conditions 27
6.4 Assembly and Installation 27
6.4.1 Typical Electrostatic Spraying System 28
6.4.2 Ventilation of the Spray Booth 29
6.4.3 Air Supply 31
6.4.4 Product Supply 31
6.4.5 Grounding 32
6.5 Preparation of Lacquer 34
6.5.1 Viscosity Conversion Table 34
6.6 Commissioning 35
6.6.1 Safety Instructions 35
6.6.2 Preparation for Commissioning 35
6.6.3 Commissioning 35
6.6.3.1 Gun Cables and Gun Cable Extensions 36
6.6.4 Verifying a Safe Operational Condition 37
7 OPERATION 38
7.1 Training the Operating Sta 38
7.2 Safety Instructions 38
7.2.1 Emergency Deactivation 39
7.2.2 General Rules for Making Adjustments to the Spray Gun 39
7.3 Work 40
7.3.1 Filling with Working Material 41
7.3.2 Checking the Spray Pattern (Without Electrostatics) 41
7.3.3 Spraying 43
7.3.4 Pressure Relief / Work Interruption 44
7.3.5 Flushing Out Clogged Round Jet Nozzles 45
7.3.6 Replacing Round Jet Nozzle's Nozzle Insert 45
7.3.7 Changing from AirCoat Round Jet to AirCoat Flat Jet 46
7.3.8 Replacing the AirCoat Flat Jet Nozzles 48
7.3.9 Cleaning of the Nozzle Parts 49
7.3.10 Eliminate Nozzle Clogging 50
7.3.11 Changing the Valve Housing 52
8 CLEANING AND MAINTENANCE 54
8.1 Cleaning 54
8.1.1 Cleaning Sta 54
8.1.2 Safety Instructions 54
8.1.3 Cleaning and Flushing the Device 56
8.2 Maintenance 58
8.2.1 Maintenance Sta 58
8.2.2 Safety Instructions 58
8.2.3 Safety Checks 59
8.2.4 Product Hoses, Tubes and Couplings 60

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Table of Contents
9 TROUBLESHOOTING AND RECTIFICATION 61
10 REPAIR WORK 63
10.1 Repair Sta 63
10.2 Safety Instructions 63
10.3 Spray Gun 64
10.3.1 Tools 64
10.3.2 Disassembly of the Spray Gun 65
10.3.3 Cleaning the Parts After Disassembly 69
10.3.4 Assembling the Spray Gun 70
11 FUNCTIONAL CHECK AFTER REPAIR 76
11.1 Checking the High-voltage 76
11.2 Air Test 78
11.3 Product Pressure Test 78
11.4 Test of Spray Pattern 78
12 DISPOSAL 79
13 ACCESSORIES 80
13.1 Round Spray Nozzles 80
13.1.1 ACR 5000 Round Jet Nozzle Cap 80
13.1.2 AirCoat Round Jet Nozzle Inserts 80
13.2 Flat Jet Nozzles 80
13.2.1 ACF 5000 Air Caps (Flat Jet) 80
13.2.2 ACF5000 AirCoat Flat Jet Nozzles 81
13.3 Filter 83
13.4 Hoses and Electric Cables 84
13.4.1 Standard Hose Sets and Components 84
13.4.2 Hose Sets for Low-resistance Products 86
13.4.3 Product Hose 1.5 mm 88
13.4.4 Gun Cables and Gun Cable Extensions 88
13.5 Miscellaneous 89
14 SPARE PARTS 91
14.1 How Can Spare Parts Be Ordered? 91
14.2 GM 5000EAC Spray Gun 92
14.2.1 GM 5000EAC Adapter 94
14.2.2 GM 5000EAC Handle 96
14.3 Accessories Spare Parts Lists 98
14.3.1 Fan Spray Nozzles 98
14.3.2 ACR 5000 Round Jet Nozzle Cap 99
15 WARRANTY AND CONFORMITY DECLARATIONS 100
15.1 Important Notes Regarding Product Liability 100
15.2 Warranty Claim 100
15.3 CE Declaration of Conformity 101
15.4 EC Type Examination Certicate 102
15.5 Notes on German Regulations and Guidelines 105

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1 ABOUT THESE INSTRUCTIONS
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Notice - a possibly hazardous situation.
Non-observance may result in damage to property.
Note - provides information about particular characteristics and how to proceed.
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
WARNING
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
CAUTION
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the danger and its consequences.
NOTICE
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta.
The device may only be operated by trained sta and in compliance with this operating
manual. Operating and service personnel should be instructed according to the safety
instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.

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1.3 LANGUAGES
1.4 ABBREVIATIONS
The GM 5000EAC operating manual is available in the following languages:
Language Order No. Language Order No.
German 2310481 English 2319150
French 2320152 Italian 2320153
Spanish 2320154 Dutch 2358832
Danish 2359979 Swedish 2360027
Additional languages on request or at:
Order No. Order number
Spare part
Marking in the spare parts lists
AirCoat
Electrostatic AirCoat
Manual gun (gun, manual)
Low-resistance
Stainless steel
Position
Number of pieces
Wrench size

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1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal ushing of paint-wetted parts with ushing agent
Sta qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to him/
her, the potential risks associated with improper behavior as
well as the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person A person who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the area of electrostatic coating and is familiar
with the relevant and generally accepted rules of technology
so that he/she can inspect and assess the status of devices and
coating systems based on workplace safety.
in the context of BGI 764
Additional requirements for skilled persons can also be
referred to in TRBS1203(2010): Expert knowledge in the areas
of protection against excessive pressure, electrical hazards, and
explosion protection (where applicable).

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2 CORRECT USE
2.1 DEVICE TYPE
Electrostatic manual spray gun for manual coating of grounded work pieces.
2.2 TYPE OF USE
The GM 5000EAC electrostatic manual spray gun is suitable for spraying liquid products,
particularly coating products, using the AirCoat method. Coating products containing
solvents of explosion class II A may be used.
WAGNER forbids any other use!
2.4 SAFETY PARAMETERS
2.3 USE IN AN EXPLOSION HAZARD AREA
The GM 5000EAC electrostatic manual spray gun is suitable for coating electrically
conductive objects with liquid coating products and can be used in potentially explosive
areas. (See Chapter 3. "Explosion Protection Identication".)
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the products recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The device may only be operated under the following conditions:
The operating sta must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must be
observed.
The statutory requirements and accident prevention regulation standards in the
country of use must be observed.
The electrostatic manual spray gun may only be operated if all parameters are set and all
measurements/safety checks are carried out correctly.

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2.5 PROCESSIBLE WORKING MATERIALS
Lacquers containing solvents of explosion class II A can be processed with the
GM 5000EAC spray gun.
The spray gun basic version is suitable for processing sprayed substances with an
electrical resistance of > 150 kΩ (according to the WAGNER scale).
Equipped with a special product hose for low-resistance sprayed substances (available
as an accessory), you can also successfully process sprayed substances with an
electrical resistance > 50 kΩ (according to the WAGNER scale).
The application eectiveness is always dependant on the composition of the product
being used, e.g., pigments or resin.
Conversion of Paint Resistance
There are paint resistance measuring devices available on the market that do not directly
measure the specic paint resistance.
Multiplying the result of the measurement with the device-specic cell constant (K), we
obtain the specic resistance value of the product.
Example:
With WAGNER's paint resistance measuring device the cell constant is K =123.
Measured value according to the WAGNER scale
Specic resistance (RS)
Note:
Using sprayed substances with too low an electrical resistance, the application of
electrostatics does not show any eect, i.e. there is no "paint wrap around" on the object
to be sprayed.
The suitability of the spray product with regard to the charging ability can be read from the
actual values for high-voltage (kV) and for the spray current (µA) shown in the illuminated
displays either on the VM 5000 control unit or on the spray gun.
High kV value, low µA value = ok
Low kV value, high µA value = excessive conductivity of the paint
No wrap-around
Pleasecontact yourlocalWAGNER dealer and the lacquermanufacturer if youencounter
application problems.

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2.6 REASONABLY FORESEEABLE MISUSE
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be ruled out even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Specic measures Lifecycle phase
Skin contact with
lacquers and
cleaning agents
Handling of
lacquers and
cleaning agents
Skin irritations, Wear protective
clothing
Operation,
allergies maintenance,
Observe safety data
sheets
disassembly
Lacquer in air
outside the dened
working area
Lacquering outside
the dened working
area
Inhalation of
substances
hazardous to health
Observe work and
operation instructions
Operation,
maintenance
The forms of misuse listed below may result in physical injury or property damage:
use with non-authorized control units;
coating work pieces which are not grounded;
working with an ungrounded lacquer supply system;
performing unauthorized conversions or modications to the device;
processing inadmissible coating products;
processing dry or similar coating products, e.g., powder;
using defective components, spare parts or accessories other than those described in
the "Accessories" chapter of this operating manual;
continuing work with a defective or kinked product hose;
working with incorrectly set values;
processing food.

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3 IDENTIFICATION
3.1 CE EXPLOSION PROTECTION IDENTIFICATION
As dened in the Directive 94/9/EC (ATEX), the device is suitable for use in potentially
explosive areas.
Temperature notes
- Maximum surface temperature: 85 °C; 185 °F
- Maximum permissible product temperature: 50 °C; 122 °F
- Permissible ambient temperature: 0 to +40 °C; +32 to +104 °F
Device type: GM 5000EAC electrostatic manual spray gun
Manufacturer: J. Wagner AG
CH-9450 Altstätten, Switzerland
SIRA 11 ATEX5374X
European Communities
Notied body: PTB
Explosion-proof equipment
Device class II (not mining)
Category 2 device (suitable for zone 1)
Ex-atmosphere gas
Explosion protection for electrical devices
Maximum ignition energy
Number of type examination certicate
"X": see chapter 3.2
3.2 IDENTIFICATION "X"
Note:
The EC Type Examination Certicate from SIRA can be found in Chapter 15.4.
This certication covers the following:
- use of the spray gun in Zone 1;
- use of the VM 5000 or VM 500 control unit as related equipment for the spray gun.
The control unit may be used in zone 2. This usage is certied by the manufacturer (see
operating manual of the control unit).

13
B_03558
S
B_04366
SIRA 11 ATEX 5374X
0102 II 2 G
EEx 0.24 mJ
For Electro. Fin. Appl. CL. I, GP. D, Spray Matl.
GM 5000EAC
Art. Nr.:
25MPa; 250bar; 3626psimax. mat. pressure:
max. air pressure: 0.8MPa, 8bar; 116psi
2309823
J. Wagner AG
CH-9450 Altstätten
high voltage:
current:
max. 80kV DC
max. 100μA DC
OPERATING MANUAL
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3.3 TYPE PLATE
Serial number
The serial number (S) on the
underside of the handle.
1 Warning: Danger of becoming injured
by high-pressure jet
2 Device type
3 Article number
4 Maximum high-voltage
5 Maximum current
6 Maximum product pressure
7 Maximum air pressure
8 Do not dispose of used electrical
equipment with household refuse
9 Identication and test centre
10
8
9
10
Cable connections
Only cable assigned to the device may be used (see Chapter 13).
Permissible Device Combinations
The GM 5000EAC manual spray gun may only be connected to the control units listed
below:
- VM 500 control unit
- VM 5000 control unit
Incorrect use!
Risk of injury and damage to the device.
Connect the GM 5000EAC manual spray gun only to original
WAGNER control units.
WARNING

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4 GENERAL SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
4.1.1 ELECTRICAL EQUIPMENT
4.1.2 PERSONNEL QUALIFICATIONS
4.1.3 SAFE WORK ENVIRONMENT
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident prevention.
Ensure that the device is only operated, maintained and repaired by trained persons.
Ensure that the oor in the working area is static dissipative in accordance with
EN61340-4-1 (resistance must not exceed 100 megohms).
Ensure that all persons within the working area wear static dissipative shoes. Footwear
must comply with EN 20344. The measured insulation resistance must not exceed
100megohms.
Ensure that during spraying, persons wear static dissipative gloves. Grounding takes
place via the spray gun handle.
If protective clothing is worn, including gloves, it has to comply with EN 1149-5.
The measured insulation resistance must not exceed 100 megohms.
Paint mist extraction systems/ventilation systems must be tted on site according to
local regulations.
Ensure that the following components of a safe working environment are available:
- Product/air hoses adapted to the working pressure.
- Personal safety equipment (breathing and skin protection).
Electrical devices and equipment
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient inuences.
May only be maintained by skilled electricians or under their supervision. With open
housings, there is a danger from line voltage.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard or are damaged.
Must be de-energized before work is commenced on active parts. Inform sta about
planned work. Observe electrical safety regulations.
Connect all devices to a common grounding point.
Only operate the device with a properly installed socket with a protective ground wire
connection.
Keep liquids away from electrical devices.

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4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in this manual, particularly the general safety instructions
and the warning instructions.
Always follow local regulations concerning occupational safety and accident prevention.
Anyone tted with a pacemaker must not enter the high-voltage area!
4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or ushing agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch o the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
- In the event of functional faults, remedy the fault as described in the
"Troubleshooting" chapter.
If necessary or at least every 12 months, the liquid ejection devices should be
checked for safe working conditions by an expert (e.g., WAGNER Service Technician)
in accordance with the guidelines for liquid ejection devices (ZH1/406 and BGR500
Part2 Chapter2.29 and 2.36).
- For shut down devices, the examination can be suspended until the next start-up.
Carry out the work steps as described in the "Pressure Relief" chapter:
- if pressure relief is required.
- If the spraying work is interrupted or stopped.
- Before the device is cleaned on the outside, checked or serviced.
- Before the spray nozzle is installed or cleaned.
In the event of skin injuries caused by paint or ushing agents:
Note the paint or ushing agent that you have been using.
Consult a doctor immediately.
Avoid risk of injury from recoil forces:
Ensure that you have firm footing when operating the spray gun.
Only hold the spray gun briey in a position.
Ensure that there are no ignition sources such as naked ames, sparks, glowing wires,
or hot surfaces in the vicinity. Do not smoke.
Ensure that the pipe joints, hoses, equipment parts and connections are permanently,
technically leak-proof:
- Periodic preventative maintenance and service (replacing hoses, checking tightness
strength and connections etc.).
- Regular monitoring of leaks and defects via visual inspection and odor testing, e.g.,
daily before commissioning, at the end of work or weekly.
In the event of defects, immediately bring the device or system to a stop and arrange
to have repairs carried out immediately.

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4.2.3 PRODUCT HOSES
Ensure that the hose material is chemically resistant to the sprayed products and the
ushing agents used.
Ensure that the product hose is suitable for the pressure generated.
Ensure that the following information can be seen on the high-pressure hose:
- Manufacturer
- Permissible operating pressure
- Date of manufacture
Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the
following places under any circumstances:
- in high-traffic areas,
- at sharp edges,
- on moving parts or
- on hot surfaces.
Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses are
never put under pressure from the outside in any other way.
Ensure that the hoses are never kinked. Observe maximum bending radii.
Make sure that the hoses are never used to pull or move the equipment.
Suction hoses may not be subjected to pressure.
Several liquids have a high expansion coecient. In some cases their volume can rise with
consequent damage to pipes, ttings, etc. and cause uid leakage.
When the pump sucks liquid from a closed tank, ensure that air or a suitable gas can
enter the tank. Thus a negative pressure is avoided. The vacuum could implode the tank
(squeeze) and can cause it to break. The tank would leak and the liquid would ow out.
The pressure created by the pump is a multiplication of the inlet air pressure.
4.2.2 GROUNDING THE DEVICE
Friction, owing liquids and air or electrostatic coating processes create charges. Flames or
sparks can form during discharge. Grounding prevents electrostatic charging.
Ensure that the device is grounded. See chapter "Grounding".
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g., that they are wearing
static dissipative shoes.
Wear static dissipative gloves when spraying. The grounding takes place via the spray
gun handle.
The spray substance supply (spray substance tank, pump, etc.) must be grounded.

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4.2.4 CLEANING AND FLUSHING
Relieve the pressure from the device.
De-energize the device electrically.
Preference should be given to non-ammable cleaning and ushing agents.
Observe the specications of the paint manufacturer.
Ensure that the ash point of the cleaning agent is at least 15 K above the ambient
temperature or that cleaning is undertaken at a cleaning station with technical
ventilation.
Take measures for workplace safety (see Chapter 4.1.3).
When commissioning or emptying the device, please note that an explosive mixture
may temporarily exist inside the lines and components of equipment:
- depending on the coating product used,
- depending on the ushing agent (solvent) used,
explosive mixture inside the lines and items of equipment.
Only electrically conductive tanks may be used for cleaning and ushing agents.
The tanks must be grounded.
An explosive gas/air mixture forms in closed tanks.
Never spray into a closed tank when using solvents for ushing.
External cleaning
When cleaning the exterior of the device or its parts, also observe the following:
Disconnect the pneumatic supply line.
Use only moistened cloths and brushes. Never use abrasive agents or hard objects and
never spray cleaning agents with a gun. Cleaning the device must not damage it in any
way.
Ensure that no electrical component is cleaned with nor even immersed into solvent.
Which cleaning agent is used to clean the spray gun depends on which parts of the
spray gun have to be cleaned and which product has to be removed.When cleaning the
spray gun, only use non-polar cleaning agents to prevent conductive residues on the
surface of the spray gun. Should it however, be necessary to use a polar cleaning agent,
all residues of this cleaning agent have to be removed by using a non-conductive and
non-polar cleaning agent, once the cleaning is nished.

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4.2.6 TOUCHING HOT SURFACES
Only touch hot surfaces if you are wearing protective gloves.
When operating the device with a coating product with a temperature of > 43 °C; 109.4 °F:
- Identify the device with a warning label "Warning – hot surface".
Order No.
9998910 Instruction label
9998911 Protection label
Note: Order the two stickers together.
4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
When preparing or working with lacquer and when cleaning the device, follow the
working instructions of the manufacturer of the lacquers, solvents and cleaning agents
being used.
Take the specied protective measures, in particular wear safety goggles, protective
clothing and gloves, as well as skin protection cream if necessary.
Use a mask or breathing apparatus if necessary.
For sucient health and environmental safety: Operate the device in a spray booth or
on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot products.
4.3 PROTECTIVE AND MONITORING EQUIPMENT
Protective and monitoring equipment must not be removed, modied or rendered
unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must not
be operated until these defects are remedied.

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4.4 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
The spray gun may be used in potentially explosive areas. The following safety regulations
must be observed and followed.
4.4.1 SAFETY REGULATIONS
Observe safety instructions in Chapter 3.2.
Ignition temperature of the coating product
Ensure that the ignition temperature of the coating product is above the maximum
surface temperature.
Surface spraying, electrostatics
Never spray device parts using electrostatic equipment (electrostatic spray gun!).
Medium supporting atomizing
To atomize the product, use only weakly oxidizing gases, e.g., air.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.
Safe handling of WAGNER spray devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the device against steel or rusty iron.
Do not drop the spray gun.
Use only tools that are made of a permitted material.
4.5 SAFETYRELEVANT INFORMATION ABOUT DISCHARGES
The plastic parts of the spray gun are charged electrostatically by the high-voltage eld
of the spray gun. Contact with plastic parts harmless discharges (brush discharges) may
occur. They are completely non-hazardous for human health.
When keeping a distance of 4 to 10 mm; 0.15 to 0.4 inch between spray gun and object to
be sprayed, the corona discharge at the end of the electrode is visible in the dark.

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B_03156
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1
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5 DESCRIPTION
5.1 STRUCTURE STANDARD VARIANT
Pos Description
1 Suspension hook
2 Display (spray current and recipe)
3 Display standby
4 Operating button (standby and recipe change)
5 Protection against contact with union nut
6 Air cap for at jet nozzle
(see accessories in Chapter 13.2.1)
7 ACF 5000 at jet nozzle
(see accessories in Chapter 13.2.2)
8 Adapter
9Cover
10 Handle
11 Trigger lock
12 Trigger lever
Pos Description
13 Round jet nozzle adapter
(see accessories in Chapter 13.1.1)
14 Round jet nozzle insert
(see accessories in Chapter 13.1.2)
15 Sealing plug
16 Air regulation
17 Electric cable connection
18 Atomizing air connection
19 Product connection
20 Filter housing with lter
21 Type plate left
22 Type plate right
Note:
The nozzle parts (pos. 6; 7; 13 and 14) do not belong to the basic equipment of the spray
gun. The dierent versions can be found in Chapter 13 "Accessories".
Note:
The gun type (T) is specied on the type plate and the serial number (S) is
specied on the underside of the handle.