WAGO 750-404/040-003 User manual

Manual
WAGO-I/O-SYSTEM 750 XTR
750-404/040-003
Counter Adjust XTR
Counter; Adjustable; Extreme
Version 1.1.0

2 WAGO-I/O-SYSTEM 750 XTR
750-404/040-003 Counter Adjust XTR
Manual
Version 1.1.0
© 2019 WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: www.wago.com
Technical Support
Phone: [phone] – 4 45 55
Fax: [phone] – 84 45 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

WAGO-I/O-SYSTEM 750 XTR Table of Contents 3
750-404/040-003 Counter Adjust XTR
Manual
Version 1.1.0
Table of Contents
1Notes about this Documentation .............................................................5
1.1 Validity of this Documentation.................................................................5
1.2 Copyright................................................................................................5
1.3 Symbols .................................................................................................6
1.4 Number Notation ....................................................................................7
1.5 Font Conventions ...................................................................................7
2Important Notes ........................................................................................8
2.1 Legal Bases............................................................................................8
2.1.1 Subject to Changes............................................................................8
2.1.2 Personnel Qualifications ....................................................................8
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions.......8
2.1.4 Technical Condition of Specified Devices...........................................9
2.1.4.1 Disposal ........................................................................................9
2.1.4.1.1 Electrical and Electronic Equipment ..........................................9
2.1.4.1.2 Packaging ...............................................................................10
2.2 Safety Advice (Precautions) .................................................................11
3Device Description..................................................................................14
3.1 General Description..............................................................................14
3.2 Overview: Channels, Switching Frequency and Counter Depth............16
3.3 Special Features of the Different Operating Modes ..............................16
3.3.1 Up/Down Counter / 100 kHz.............................................................16
3.3.2 Up Counter / Enable Input................................................................16
3.3.3 Peak Time Counter ..........................................................................16
3.3.4 Frequency Counter 0.1 Hz – 100 kHz ..............................................17
3.3.5 Up/Down Counter / Signaling Outputs (DO) .....................................17
3.3.6 2 Up Counter / 16 Bit / 5 kHz............................................................17
3.4 View .....................................................................................................18
3.5 Connectors ...........................................................................................19
3.5.1 Data Contacts/Local Bus..................................................................19
3.5.2Power Jumper Contacts/Field Supply ..............................................20
3.5.3 CAGE CLAMP®Connectors.............................................................21
3.6 Display Elements..................................................................................23
3.7 Operating Elements..............................................................................24
3.8 Schematic Diagram ..............................................................................24
3.9 Technical Data .....................................................................................25
3.9.1 Device Data .....................................................................................25
3.9.2 Power Supply...................................................................................25
3.9.3 Communication................................................................................25
3.9.4 Function-Specific Data .....................................................................26
3.9.5 Connection Type..............................................................................27
3.9.6 Mechanical Conditions .....................................................................27
3.9.7 Climatic Environmental Conditions...................................................27
3.10 Approvals .............................................................................................28
3.11 Standards and Guidelines ....................................................................29

4 Table of Contents WAGO-I/O-SYSTEM 750 XTR
750-404/040-003 Counter Adjust XTR
Manual
Version 1.1.0
4Process Image.........................................................................................36
4.1 Frequency Measurement......................................................................36
4.2 Up, Up/Down or Peak Time Counter.....................................................39
4.3 2 Up Counter ........................................................................................40
5Mounting..................................................................................................42
5.1 Mounting Sequence..............................................................................42
5.2 Inserting and Removing Devices ..........................................................43
5.2.1 Inserting the I/O Module...................................................................43
5.2.2 Removing the I/O Module ................................................................44
6Connect Devices .....................................................................................45
6.1 Connecting a Conductor to the CAGE CLAMP®...................................45
7Commissioning .......................................................................................46
7.1 Parameterization with WAGO-I/O-CHECK............................................46
7.2 Examples for Commissioning in the Different Operating Modes ...........47
7.2.1 Frequency Counter ..........................................................................47
7.2.2 Up/Down Counter ............................................................................48
7.2.3 Up/Down Counter with Signaling Outputs ........................................50
7.2.4 Up Counter ......................................................................................51
7.2.5 Peak Time Counter ..........................................................................52
7.2.6 2 Up Counter ...................................................................................54
8Use in Hazardous Environments ...........................................................56
8.1 Marking Configuration Examples ..........................................................57
8.1.1 Marking for Europe According to ATEX and IECEx..........................57
8.1.2 Marking for the United States of America (NEC) and Canada (CEC)61
8.2 Installation Regulations.........................................................................64
8.2.1 Special Notes Regarding Explosion Protection ................................64
8.2.2 Special Notes Regarding ANSI/ISA Ex ............................................66
List of Figures ..................................................................................................67
List of Tables....................................................................................................68

WAGO-I/O-SYSTEM 750 XTR Notes about this Documentation 5
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Manual
Version 1.1.0
1 Notes about this Documentation
Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.
1.1 Validity of this Documentation
This documentation is only applicable to the I/O module 750-404/040-003
(Counter Adjust XTR).
The I/O module 750-404/040-003 shall only be installed and operated according
to the instructions in this manual, in the system description for the WAGO-I/O-
SYSTEM 750 XTR and in the manual for the used fieldbus coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750 XTR!
In addition to these operating instructions, you will also need the system
description “Design Notes XTR – Guidelines and Recommendations for
Increasing Operational Safety” and the manual for the used fieldbus
coupler/controller, which can be downloaded at www.wago.com. There, you can
obtain important information including information on electrical isolation, system
power and supply specifications.
1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.

6 Notes about this Documentation WAGO-I/O-SYSTEM 750 XTR
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Manual
Version 1.1.0
1.3 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

WAGO-I/O-SYSTEM 750 XTR Notes about this Documentation 7
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Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
1.4 Number Notation
Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated
with dots (.)
1.5 Font Conventions
Table 2: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters.
e.g.:
Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under
Start of measurement range
.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]

8 Important Notes WAGO-I/O-SYSTEM 750 XTR
750-404/040-003 Counter Adjust XTR
Manual
Version 1.1.0
2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
2.1 Legal Bases
2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.
2.1.2 Personnel Qualifications
All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
2.1.3 Use of the 750 Series in Compliance with Underlying
Provisions
Fieldbus couplers, controllers and I/O modules found in the modular WAGO-I/O-
SYSTEM 750 receive digital and analog signals from sensors and transmit them
to actuators or higher-level control systems. Using controllers, the signals can
also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
the section “Device Description” > “Standards and Guidelines” in the manual for
the used fieldbus coupler or controller.
Appropriate housing (per 2014/34/EU) is required when operating the
WAGO-I/O-SYSTEM 750 in hazardous environments. Please note that a

WAGO-I/O-SYSTEM 750 XTR Important Notes 9
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Manual
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prototype test certificate must be obtained that confirms the correct installation of
the system in a housing or switch cabinet.
The implementation of safety functions such as EMERGENCY STOP or safety
door monitoring must only be performed by the F I/O modules within the modular
WAGO-I/O-SYSTEM 750. Only these safe F I/O modules ensure functional
safety in accordance with the latest international standards. WAGO's
interference-free output modules can be controlled by the safety function.
2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO
Kontakttechnik GmbH & Co. KG:
• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.
Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO Kontakttechnik GmbH & Co. KG.
2.1.4.1 Disposal
2.1.4.1.1 Electrical and Electronic Equipment
Electrical and electronic equipment may not be disposed of
with household waste. This also applies to products without
this symbol.
Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.
Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.

10 Important Notes WAGO-I/O-SYSTEM 750 XTR
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Manual
Version 1.1.0
• Observe national and local regulations for the disposal of electrical and
electronic equipment.
• Clear any data stored on the electrical and electronic equipment.
• Remove any added battery or memory card in the electrical and
electronic equipment.
• Have the electrical and electronic equipment sent to your local
collection point.
Improper disposal of electrical and electronic equipment can be harmful to the
environment and human health.
2.1.4.1.2 Packaging
Packaging contains materials that can be reused.
PPWD 94/62/EU and 2004/12/EU packaging guidelines apply throughout
Europe. Directives and laws may vary nationally.
Environmentally friendly disposal of the packaging protects the environment and
allows sustainable and efficient use of resources.
• Observe national and local regulations for the disposal of packaging.
• Dispose of packaging of all types that allows a high level of recovery,
reuse and recycling.
Improper disposal of packaging can be harmful to the environment and wastes
valuable resources.

WAGO-I/O-SYSTEM 750 XTR Important Notes 11
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2.2 Safety Advice (Precautions)
For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install device in only one suitable enclosure!
The device is an open system. Install the device in a suitable enclosure. This
enclosure must:
• Guarantee that the max. permissible degree of pollution is not exceeded.
• Offer adequate protection against contact.
• Prevent fire from spreading outside of the enclosure.
• Offer adequate protection against UV irradiation.
• Guarantee mechanical stability
• Restrict access to authorized personnel and may only be opened with tools
Ensure disconnect and overcurrent protection!
The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!
Ensure a standard connection!
To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.

12 Important Notes WAGO-I/O-SYSTEM 750 XTR
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Manual
Version 1.1.0
Power from SELV/PELV power supply only!
All field signals and field supplies connected to this XTR I/O module
(750-404/040-003) must be powered from SELV/PELV power supply(s)!
Do not touch hot surfaces!
The surface of the housing can become hot during operation. If the device was
operated at high ambient temperatures, allow it to cool off before touching it.
Ensure proper contact with the DIN-rail!
Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.
Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts).
Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.
Clean only with permitted materials!
Clean housing and soiled contacts with propanol.
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.

WAGO-I/O-SYSTEM 750 XTR Important Notes 13
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
Use only direct current (DC) for insulation testing!
Both the system voltage and field voltage side are capacitively coupled to the
DIN-rail. If an I/O module is mounted on the DIN-rail, application of an AC voltage
between the DIN-rail and at least one of these two potentials can lead to the
destruction of the module.
Use only direct current (DC) for insulation testing. To avoid destroying the I/O
module, you must discharge it completely before applying the test voltage again.

14 Device Description WAGO-I/O-SYSTEM 750 XTR
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Manual
Version 1.1.0
3 Device Description
The I/O module can be parameterized. The following operating modes can be
set:
• Up/Down Counter / 100 kHz
• Up Counter / Enable Input
• Peak Time Counter
• Frequency Counter 0.1 - 100 kHz *)
• Up/Down Counter / Signaling Outputs (DO)
• 2 Up Counter / 16 Bit / 5 kHz
*) Default setting
3.1 General Description
The counter in the counter module detects 24 V binary pulses and transports the
counter status to the installed bus system.
The control byte sets or resets the counter. Digital outputs “DO 1” and “DO 2” can
also be set using the control byte.
The outputs are short-circuit-protected.
Four green LEDs indicate the status of the inputs “U/D” and “CLOCK” and the
digital outputs “DO 1” and “DO 2.”
The field voltage and the system voltage are electrically isolated from each other.
With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node.
An arrangement in groups within the group of potentials is not necessary.
The counters receives the 24 V voltage supply for the field level from an
upstream I/O module, from a supply module or from the fieldbus
coupler/controller via blade-formed power jumper contacts. It then provides these
potentials to subsequent I/O modules via spring-formed power jumper contacts.
Power from SELV/PELV power supply only!
All field signals and field supplies connected to this XTR I/O module
(750-404/040-003) must be powered from SELV/PELV power supply(s)!

WAGO-I/O-SYSTEM 750 XTR Device Description 15
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Do not exceed maximum values via power contacts!
The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.
Mixed operation
Mixed operation (standard/XTR modules) within a node is possible when groups
of modules are electrically isolated on the field side (i.e., electrically isolated
power supply).
Use an appropriate supply module!
Use an appropriate supply module (e.g., 750-602/040-000) if an electrically
isolated voltage supply is required!
Increased interference!
For standard-compliant application in substation instrumentation and control,
telecontrol systems, railway technology or shipbuilding certified operation,
field-side power supply filter 750-624/040-001 or power supply filter
750-626/040-000 are generally to be used for XTR module groups.
The I/O module can be operated with all fieldbus couplers/controllers of the
WAGO-I/O-SYSTEM 750 XTR.
Observe the instructions for mixed operation when used in mixed operation
behind standard fieldbus couplers/controllers.

16 Device Description WAGO-I/O-SYSTEM 750 XTR
750-404/040-003 Counter Adjust XTR
Manual
Version 1.1.0
3.2 Overview: Channels, Switching Frequency and
Counter Depth
Table 3: Overview of Functions (Operating Modes)
Operating Mode
Channels
Switching
Frequency
Counter
Depth
Up/Down Counter / 100 kHz
1
Max. 100 kHz
32 bits
Up Counter / Enable Input
1
Max. 100 kHz
32 bits
Peak Time Counter
1
Max. 10 kHz
32 bits
Frequency Counter
0.1 Hz – 100 kHz
1
0.1 Hz … 100 kHz
32 bits
Up/Down Counter / Signaling
Outputs (DO)
1
Max. 100 kHz
32 bits
2 Up Counter / 16 Bit / 5 kHz
2
Max. 5 kHz
16 bits
3.3 Special Features of the Different Operating Modes
3.3.1 Up/Down Counter / 100 kHz
In this operating mode, the I/O module processes count pulses at the input
“CLOCK.”
The counting takes place edge-controlled; e.g., the counter status is incremented
or decremented when the CLOCK signal changes from 0 to 24 V.
When the “U/D” input is switched with +24 V, the counting direction is upward.
When the input is not switched or is 0 V, the counting direction is downward.
3.3.2 Up Counter / Enable Input
In this operating mode, the I/O module also processes count pulses at the input
“CLOCK.” The counting takes place edge-controlled; e.g., the counter status is
incremented when the CLOCK signal changes from 0 to 24 V.
The counting is disabled when the input “U/D” is open or 0 V is present.
Counting is enabled with +24 V at the input “U/D.”
The control byte sets or resets the counter.
3.3.3 Peak Time Counter
In this operating mode, the count pulses at the input “CLOCK” are recorded over
a pre-set period of 10 seconds (peak time).

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3.3.4 Frequency Counter 0.1 Hz – 100 kHz
In this operating mode, the I/O module is used to measure frequency.
The I/O module with counter function measures the 24 V signal pulse period at
the input “CLOCK” and converts it to a frequency value. Measurement is enabled
when the input “U/D” is open or 0 V is present.
Measurement at input “U/D” is disabled when 24 V are present.
The maximum time between two data updates can be set according to the
frequency and desired accuracy.
3.3.5 Up/Down Counter / Signaling Outputs (DO)
In this operating mode, the I/O module processes count pulses at the input
“CLOCK.” The counting takes place edge-controlled; e.g., the counter status is
incremented or decremented when the CLOCK signal changes from 0 to 24 V.
When the input “U/D” is switched with +24 V, the counting direction is upward.
When the input is not switched or is 0 V, the counting direction is downward.
The control byte sets or resets the counter.
Digital outputs “DO 1” and “DO 2” can be activated based on the counter status
or via the control byte.
3.3.6 2 Up Counter / 16 Bit / 5 kHz
In this operating mode, the I/O module is allocated with two 16-bit up counters.
The count pulses are detected at inputs “CLOCK” and “U/D.”
The counting takes place edge-controlled; e.g., the counter status is incremented
when the CLOCK signal changes from 0 to 24 V.

18 Device Description WAGO-I/O-SYSTEM 750 XTR
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Version 1.1.0
3.4 View
Figure 1: View
Table 4: Legend for Figure “View”
Pos.
Description
Details See Section
1
Marking possibility with Mini-
WSB
---
2
Status LEDs
“Device Description” > “Display Elements”
3
Data contacts
“Device Description” > “Connectors”
4
CAGE CLAMP®connectors
“Device Description” > “Connectors”
5
Power jumper contacts
“Device Description” > “Connectors”
6
Release tab
“Mounting” > “Inserting and Removing
Devices”

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3.5 Connectors
3.5.1 Data Contacts/Local Bus
Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the local bus. The
contacting for the local bus consists of 6 data contacts, which are available as
self-cleaning gold spring contacts.
Figure 2: Data Contacts
Do not place the I/O modules on the gold spring contacts!
Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Pay attention to potential equalization from the environment!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.

20 Device Description WAGO-I/O-SYSTEM 750 XTR
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3.5.2 Power Jumper Contacts/Field Supply
Risk of injury due to sharp-edged blade contacts!
The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
The I/O module 750-404/040-003 has 2 self-cleaning power jumper contacts that
supply and transmit power for the field side. The contacts on the left side of the
I/O module are designed as blade contacts and those on the right side as spring
contacts.
Figure 3: Power Jumper Contacts
Table 5: Legend for Figure “Power Jumper Contacts”
Contact
Type
Function
1
Spring contact
Potential transmission (Uv) for field supply
2
Spring contact
Potential transmission (0 V) for field supply
3
Blade contact
Potential feed-in (0 V) for field supply
4
Blade contact
Potential feed-in (Uv) for field supply
Do not exceed maximum values via power contacts!
The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.