WAGO 750-532 User manual

Fieldbus Independent
I/O Modules
4 DO DC 24 V 0,5 A, High-Side
Switching, Diagnostics
750-532
Manual
Version 1.0.1

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright ©2006 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content •iii
WAGO-I/O-SYSTEM 750
I/O Modules
Content
1Important Comments ................................................................................. 4
1.1 Legal Principles........................................................................................4
1.1.1 Copyright............................................................................................. 4
1.1.2 Personnel Qualification .......................................................................4
1.1.3 Intended Use ........................................................................................4
1.2 Symbols....................................................................................................5
1.3 Number Notation......................................................................................5
1.4 Safety Notes .............................................................................................6
1.5 Scope ........................................................................................................6
2I/O Modules ................................................................................................. 7
2.1 Digital Output Modules............................................................................7
2.1.1 750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics]..7
2.1.1.1 View................................................................................................7
2.1.1.2 Description......................................................................................7
2.1.1.3 Display Elements ............................................................................9
2.1.1.4 Schematic Diagram.........................................................................9
2.1.1.5 Technical Data ..............................................................................10
2.1.1.6 Process Image ...............................................................................11

4 •Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

Important Comments •5
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and INTERNET
pages
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
Within ',
Nibble separated with dots

6 •Important Comments
Safety Notes
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Digital Output Module 750-532
4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics of the modular
WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics] •7
View
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 Digital Output Modules
2.1.1 750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics]
4 Channel Digital Output Module DC 24 V 0,5 A,
2-conductor, short-circuit-protected; high-side switching, diagnostics
2.1.1.1 View
A1 A2
13 14
750-532
A3 A4
A5 A6
A7 A8
DO 1
DO 3
0V
DO 4
Datenkontakte
Leistungskontakte
0V
DO 2
Status
Diagnose
DO 1 … DO 4
Fig. 2.1.1-1: 4 Channel Digital Output Module 750-532 g053200e
2.1.1.2 Description
The connected load is switched via the digital output from the control system.
These output modules can recognize a short circuit to ground, a line break and
an overload in either channel.
The module has four output channels. Four 2-conductor actuators may be
directly connected to the module.
The actuators can be connected using connection DO 1 or DO 2, DO 3, DO 4
and 0 V.
The connection of 3-conductor actuators to this module requires a field side
connection module (750-603 or 750-614) for 24 V supply.
Note
For the connection of inductive loads a protected circuit, e. g. a recovery
diode, has to be switched parallel to this load.
The output channels are electrically short-circuit-protected and high-side
switching. Which means that the status of the output channels is "high" if the
output channels switch to the 24 V supply voltage for the field side.

8 • 750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
The supply voltage for the field side is derived from an adjacent supply
module by means of power jumper contacts.
The status of the four output channels is each indicated via green status LEDs
(DO 1...4).
In addition, a red error-LED (DIA 1...4) will show if there are any overload,
short circuit to ground or a line break in either channel.
In the event of an overload, short circuit or line break, an error bit per channel
(bit 0…3 for channel DO 1…4) is set in the input process image. Using this
bit, the master control can identify the error. After rectifying the error, the
error bit is reset in the input image and the error LED goes off.
An optocoupler is used for electrical isolation between the bus and the field
side.
Any configuration of the output modules is possible when designing the
fieldbus node. Grouping of module types is not necessary.
The field side supply voltage of 24 V for the output module is derived from
adjacent I/O modules or from a supply module.The supply voltage for the
field side is made automatically through the individual I/O modules by means
of power jumper contacts.
Warning
The maximum current of the internal power jumper contacts is 10 A. When
configuring the system it is important not to exceed the maximum/sum
current. However, if such a case should occur, another supply module must be
added.
Attention
In case of overloads a supply module with fuse (750-601) must be connected
on the line side to protect the output modules!
The output module can be used with all couplers/controllers of the WAGO-
I/O-SYSTEM 750.

750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics] • 9
Display Elements
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.3 Display Elements
LED
Channel
Desig-
nation
Normal
operation,
Output
follows output
bit
No load is
connected
*
Short
circuit
with
GND*
Short
circuit
with
24 V*
Over-
tempera-
ture at
overload*
green DO 1 on off on off on off on off on off
red 1 DIA 1 off off off on on off off on on off
green DO 2 on off on off on off on off on off
red 2 DIA 2 off off off on on off off on on off
green DO 3 on off on off on off on off on off
red 3 DIA 3 off off off on on off off on on off
green DO 4 on off on off on off on off on off
red 4 DIA 4 off off off on on off off on on off
13 14
DO 2
DIA 2
DIA 4
DO 1
DIA 1
DIA 3
DO 3
DO 4
Fig. 2.1.1-2: Display
Elements g053202x
Status from PLC to
the module 1 0 1 0 1 0 1 0 1 0
* The full diagnostic is only possible provided that the diagnostic evaluation is
made in connection with the defined operating status.
2.1.1.4 Schematic Diagram
750-532
1
2
3
4
5
6
7
8
DO
DO
24 V
0V
270 pF
10 nF 10 nF
10 nF
DO 1
0V
DO 3 DO 4
DO 2
24 V
0V
Error
Fig. 2.1.1-3: 4 Channel Digital Output Module 750-532 g053201e

10 • 750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics]
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.5 Technical Data
Module specific Data
Number of outputs 4
Current consumption (internal)max. 10 mA
Voltage via power jumper contacts DC 24 V (-25 % ... +30%)
Type of load resistive, inductive, lamps
Switching rate max. 2 kHz
Reverse voltage protection Yes
Output current 0,5 A, short-circuit-protected
Short-circuit limitation typ. Pwm 6 A
Diagnostics open circuit, overload and short circuit
Open-circuit detection
in the switched off status
< 0.9 mA typ. at 24 V
(> 2.0 mA -> no open circuit operation)
Energy dissipation Wmax.
(unique switching off)
0.125 J
Lmax. ≈2 Wmax. /I²
Isolation 500 V (System/Field)
Current consumption typ.(field side) 13 mA (per module) + load
Internal bit width 4 Bit Out, 4 Bit In (Diag)
Dimensions (mm) W x H x L 12 x 64* x 100
* from upper edge of 35 DIN rail
Weight ca. 50 g
Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)
EMC-Immunity to interference (CE) acc. to EN 61000-6-2 (01)
EMC-Emission of interference (CE) acc. to EN 61000-6-3 (01)
Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)
CULUS (UL508)
Conformity Marking
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
ELECTRONICC Tools and Docs (Item-No.: 0888-0412)
or in the internet under:
www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !
System Description

750-532 [4 DO DC 24 V 0,5 A, High-Side Switching, Diagnostics] • 11
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6 Process Image
The output bits control the state of the outputs.
Output bit B3 B2 B1 B0
Meaning controls DO 4
– Channel 4
controls DO 3
– Channel 3
controls DO 2
– Channel 2
controls DO 1
– Channel 1
The input bits show the state of the outputs.
Input bit B3 B2 B1 B0
Meaning Diagnostics
DO 4
– Channel 4
Diagnostics
DO 3
– Channel 3
Diagnostics
DO 2
–Channel 2
Diagnostics
DO 1
– Channel 1
Diagnostic bit DO = '0' Normal operation, output DO 1…4 follows the output bit
Diagnostic bit DO = '1' Open Circuit, Short Circuit or Overload

WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Internet: http://www.wago.com