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WAGO 750-482 User manual

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Manual
WAGO-I/O-SYSTEM 750
2 AI 4-20 mA 12 Bit S.E. HART
750-482
2-Channel-Analog Input Module 4-20 mA HART
V 1.1.0
2 General WAGO-I/O-SYSTEM 750
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
Pos: 1.1 /Alle Serien ( Allgemeine Module)/ Hinweise zur Dokumentati on/Impressum @ 3\mod_12 19151118203_21.doc @ 21060
General
© 2010 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
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WAGO-I/O-SYSTEM 750 Table of Contents 3
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
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Table of Contents
General ................................................................................................................... 2
Table of Contents................................................................................................... 3
1Notes about this Documentation................................................................. 5
1.1 Validity of this Documentation...................................................................... 5
1.2 Copyright ....................................................................................................... 5
1.3 Symbols.......................................................................................................... 6
1.4 Number Notation ........................................................................................... 8
1.5 Font Conventions........................................................................................... 8
2Important Notes ........................................................................................... 9
2.1 Legal Bases .................................................................................................... 9
2.1.1 Subject to Changes.................................................................................... 9
2.1.2 Personnel Qualifications ........................................................................... 9
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions........... 9
2.1.4 Technical Condition of Specified Devices.............................................. 10
2.2 Safety Advice (Precautions) ........................................................................ 11
3Device Description ..................................................................................... 13
3.1 View............................................................................................................. 16
3.2 Connectors ................................................................................................... 17
3.3 Display Elements ......................................................................................... 18
3.4 Schematic Diagram...................................................................................... 19
3.5 Technical Data ............................................................................................. 20
3.5.1 Device Data............................................................................................. 20
3.5.2 Supply ..................................................................................................... 20
3.5.3 Communication....................................................................................... 20
3.5.4 Inputs....................................................................................................... 20
3.6 Approvals..................................................................................................... 21
3.7 EMC Standards ............................................................................................ 21
4Assembly..................................................................................................... 22
4.1 Assembly Sequence ..................................................................................... 22
4.2 Inserting and Removing Devices................................................................. 23
4.2.1 Inserting I/O Module............................................................................... 23
4.2.2 Removing the I/O Module ...................................................................... 24
5Connect Devices ......................................................................................... 25
5.1 Connecting a conductor to the CAGE CLAMP®......................................... 25
5.2 Connection Examples .................................................................................. 26
5.2.1 Connecting Passive HART Sensors........................................................ 26
5.2.1.1 Connecting a 2-Conductor HART Sensor.......................................... 26
5.2.1.2 Connecting a 3-Conductor HART Sensor.......................................... 27
5.2.2 Connecting Active HART Sensors ......................................................... 28
5.2.2.1 Connecting an Active 24VDC HART Sensor.................................... 29
5.2.2.2 Connecting an active 230VAC HART Sensor ................................... 29
6Function Description ................................................................................. 30
4 Table of Contents WAGO-I/O-SYSTEM 750
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
7Operating Modes........................................................................................ 31
7.1 Setting the Operating Mode Parameters ...................................................... 32
7.1.1 Setting Up using WAGO-I/O-CHECK 2 ................................................ 32
7.1.2 Setting Up via GSD................................................................................. 35
7.2 FDT/DTM Concept...................................................................................... 39
7.3 HART on PROFIBUS ................................................................................. 41
8Description of Operation........................................................................... 41
8.1 With PLC Library on all compatible 75x-xxx Couplers/Controllers........... 42
8.1.1 Communication with 75x-xxx via PLC Library ..................................... 43
8.1.2 Commissioning on a 75x-xxx via PLC Library ...................................... 43
8.2 FDT/DTM with the 750-841 ETHERNET Controller................................. 45
8.2.1 Communication on 750-841 via FDT/DTM ........................................... 46
8.2.2 Commissioning 750-841 via FDT/DTM................................................. 47
8.3 With HART Dynamic Variables on PROFIBUS DP/V1 750-333 and 750-
833........................................................................................................... 51
8.3.1 Communication on the 750-333, -833 with Dynamic Variables ............ 52
8.3.2 Commissioning on the 750-333, -833 with Dynamic Variables............. 52
8.4 FDT/DTM with the PROFIBUS DP/V1 750-333, 750-833........................ 55
8.4.1 Communication on 750-333, -833 via FDT/DTM.................................. 55
8.4.2 Commisioning on a 750-333, -833 via FDT/DTM ................................. 56
9Process Image............................................................................................. 64
9.1 2 AI 4-20 mA + 6-Byte Mailbox ................................................................. 65
9.2 2 AI 4-20 mA, 1 HART Variable per Channel............................................ 67
9.3 2 AI 4-20 mA, 2 HART Variables per Channel .......................................... 68
9.4 2 AI 4-20 mA, 3 HART Variables per Channel .......................................... 69
9.5 2 AI 4-20 mA, 4 HART Variables per Channel .......................................... 70
9.6 AI 4-20 mA + Acyclic PROFIBUS Services............................................... 72
10 Appendix: Information for Hart Library................................................ 73
10.1 Codesys Library ...................................................................................... 73
10.2 PROFIBUS Gateway .............................................................................. 73
11 Use in Hazardous Environments.............................................................. 74
11.1 Identification ........................................................................................... 74
11.1.1 For Europe according to CENELEC and IEC......................................... 74
11.1.2 For America according to NEC 500........................................................ 75
11.2 Installation Regulations........................................................................... 76
11.2.1 ANSI/ISA 12.12.01................................................................................. 77
11.2.2 TÜV Nord Ex-i applications ................................................................... 78
11.2.3 ATEX and IEC Ex .................................................................................. 79
List of Figures...................................................................................................... 80
List of Tables........................................................................................................ 81
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 5
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
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1 Notes about this Documentation
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Note
Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire
lifetime of the device. They shall be transferred to each subsequent owner or user
of the device. Care must also be taken to ensure that any supplement to these
instructions are included, if applicable.
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1.1 Validity of this Documentation
This documentation is only applicable to the I/O module 750-482
(2 AI 4-20 mA 12 Bit S.E. HART) of the WAGO-I/O-SYSTEM 750 series.
Pos: 5 /Serie 750 (W AGO-I/O-SYSTEM)/Hinweise z ur Dokumentation/Hin weis zur Dokumentati on Busklemmen 750-xxxx @ 4\ mod_1237986979656_ 21.doc @ 29023
The I/O module 750-482 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus
coupler/controller.
NOTICE
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler/controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototech-nical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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6 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
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1.3 Symbols
DANGER
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
DANGER
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
NOTICE
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
NOTICE
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Note
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
WAGO-I/O-SYSTEM 750 Notes about this Documentation 7
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
Information
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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8 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
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1.4 Number Notation
Table 1: Number Notation
Number code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
Table 2: Font Conventions
Font typ:e Indicates:
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Programme\WAGO-I/O-CHECK
Menu Menu items are marked in bold letters.
e.g.: Save
> A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input Designation of input or optional fields are markeded in bold letters,
e.g.: Start of measurement range
“Value” Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button] Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key] Keys are marked with bold letters in square brackets.
e.g.: [F5]
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WAGO-I/O-SYSTEM 750 Important Notes 9
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
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2 Important Notes
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This section includes an overall summary of the most important safety re-
quirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
Pos: 9.3 /Alle Serien ( Allgemeine Module)/W ichtige Erläuterungen/ Änderungsvorbehal t @ 3\mod_1221060036484_ 21.doc @ 21720
2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications
All sequences implemented on Series 750 devices may only be carried out by
electrical specialists with sufficient knowledge in automation. The specialists
must be familiar with the current norms and guidelines for the devices and
automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
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2.1.3 Use of the 750 Series in Compliance with Underlying
Provisions
Couplers, controllers and I/O modules found in the modular WAGO-I/O-
SYSTEM 750 receive digital and analog signals from sensors and transmit them
to the actuators or higher-level control systems. Using programmable controllers,
the signals can also be (pre-)processed.
The components have been developed for use in an environment that meets the
IP20 protection class criteria. Protection against finger injury and solid impurities
up to 12.5 mm diameter is assured; protection against water damage is not
ensured. Unless otherwise specified, operation of the components in wet and
dusty environments is prohibited.
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O-
SYSTEM 750 in hazardous environments. Please note that a prototype test
certificate must be obtained that confirms the correct installation of the system in
a housing or switch cabinet.
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10 Important Notes WAGO-I/O-SYSTEM 750
750-482 2 AI 4-20 mA 12 Bit S.E. HART
Manual
V 1.1.0
2.1.4 Technical Condition of Specified Devices
The components to be supplied Ex Works, are equipped with hardware and
software configurations, which meet the individual application requirements.
Changes in hardware, software and firmware are permitted exclusively within the
framework of the various alternatives that are documented in the specific manuals.
WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in
case of changes in hardware or software as well as to non-compliant usage of
components.
Please send your request for modified and new hardware or software configu-
rations directly to WAGO Kontakttechnik GmbH & Co. KG.
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