WAGO WAGO-I/O-SYSTEM 750 Series User manual

Fieldbus Independent
I/O Modules
Module Bus Extension Coupler
Module
750-628
Manual
Version 1.0.1

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright 2008 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content •iii
WAGO-I/O-SYSTEM 750
I/O Modules
Content
1Important Notes ..........................................................................................4
1.1 Legal Bases...............................................................................................4
1.1.1 Copyright ............................................................................................. 4
1.1.2 Personnel Qualifications......................................................................4
1.1.3 Use of the 750 Series in Compliance with Underlying Provisions .....5
1.1.4 Technical Condition of Specified Devices .......................................... 5
1.2 Standards and Guidelines for Operating the 750 Series...........................6
1.3 Symbols....................................................................................................7
1.4 Safety Information....................................................................................8
1.5 Font Conventions ..................................................................................... 9
1.6 Number Notation......................................................................................9
1.7 Scope ......................................................................................................10
2I/O Modules...............................................................................................11
2.1 System Modules ..................................................................................... 11
2.1.1 750-628 Module Bus Extension Coupler Module.............................11
2.1.1.1 View..............................................................................................11
2.1.1.2 Description.................................................................................... 11
2.1.1.3 Display Elements .......................................................................... 13
2.1.1.4 Operating Elements.......................................................................13
2.1.1.5 Technical Data .............................................................................. 14
2.1.1.6 Module Bus Structure ...................................................................15
2.1.1.7 Installation Notes .......................................................................... 17
3Use in Hazardous Environments .............................................................18
3.1 Marking Configuration Examples..........................................................19
3.1.1 Marking for Europe according to CENELEC and IEC ..................... 19
3.1.2 Marking for America according to NEC 500 .................................... 22
3.2 Installation Regulations.......................................................................... 23
3.2.1 Special Conditions for Safe Operation of the ATEX and IEC Ex (acc.
DEMKO 08 ATEX 142851X and IECEx PTB 07.0064).................. 24
3.2.2 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X) ..........................................................................................25
3.2.3 Special conditions for safe use (IEC-Ex Certificate TUN 09.0001 X)27
3.2.4 Special conditions for safe use (ATEX Certificate DEKRA
11ATEX0203 X) ............................................................................... 29
3.2.5 ANSI/ISA 12.12.01 ........................................................................... 30

4 •Content
Legal Bases
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To
protect your health and prevent damage to devices as well, it is imperative to
read and carefully follow the safety guidelines.
1.1 Legal Bases
1.1.1 Copyright
This Manual, including all figures and illustrations, is copyright-protected.
Any further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and
phototechnical filing/archiving (e.g., photocopying) as well as any
amendments require the written consent of WAGO Kontakttechnik GmbH &
Co. KG, Minden, Germany. Non-observance will involve the right to assert
damage claims.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising
from the granting of patents or from the legal protection of utility patents.
Third-party products are always mentioned without any reference to patent
rights. Thus, the existence of such rights cannot be excluded.
1.1.2 Personnel Qualifications
The use of the product described in this Manual requires special personnel
qualifications, as shown in the following table:
Activity Electrical specialist Instructed
personnel*)
Specialists**) having
qualifications in PLC
programming
Assembly X X
Commissioning X X
Programming X
Maintenance X X
Troubleshooting X
Disassembly X X
*) Instructed persons have been trained by qualified personnel or electrical specialists.
**) A specialist is a person, who – thanks to technical training – has the qualification, know-
ledge and expertise to meet the required specifications of this work and to identify any po-
tential hazardous situation in the above listed fields of activity.

Important Notes •5
Legal Bases
WAGO-I/O-SYSTEM 750
I/O Modules
All responsible persons have to familiarize themselves with the underlying
legal standards to be applied. WAGO Kontakttechnik GmbH & Co. KG does
not assume any liability whatsoever resulting from improper handling and
damage incurred to both WAGO´s own and third-party products by
disregarding detailed information in this Manual.
1.1.3 Use of the 750 Series in Compliance with Underlying
Provisions
Couplers, controllers and I/O modules found in the modular WAGO-I/O-
SYSTEM 750 receive digital and analog signals from sensors and transmit
them to the actuators or higher-level control systems. Using programmable
controllers, the signals can also be (pre-)processed.
The components have been developed for use in an environment that meets
the IP20 protection class criteria. Protection against finger injury and solid
impurities up to 12.5 mm diameter is assured; protection against water damage
is not ensured. Unless otherwise specified, operation of the components in wet
and dusty environments is prohibited.
1.1.4 Technical Condition of Specified Devices
The components to be supplied Ex Works, are equipped with hardware and
software configurations, which meet the individual application requirements.
Changes in hardware, software and firmware are permitted exclusively within
the framework of the various alternatives that are documented in the specific
manuals. WAGO Kontakttechnik GmbH & Co. KG will be exempted from
any liability in case of changes in hardware or software as well as to non-
compliant usage of components.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

6 •Content
Standards and Guidelines for Operating the 750 Series
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Standards and Guidelines for Operating the 750 Series
Please adhere to the standards and guidelines required for the use of your
system:
The data and power lines shall be connected and installed in compliance
with the standards required to avoid failures on your system and to
substantially minimize any imminently hazardous situations resulting in
personal injury.
For assembly, start-up, maintenance and troubleshooting, adhere to the
specific accident prevention provisions which apply to your system (e.g.
BGV A 3, "Electrical Installations and Equipment").
Emergency stop functions and equipment shall not be made ineffective.
See relevant standards (e.g. DIN EN 418).
The equipment of your system shall be conform to EMC guidelines so that
any electromagnetic interferences will be eliminated.
Operating 750 Series components in home applications without further
measures is permitted only if they meet the emission limits (emissions of
interference) in compliance with EN 61000-6-3. You will find the detailed
information in section "WAGO-I/O-SYSTEM 750" "System
Description" "Technical Data".
Please observe the safety precautions against electrostatic discharge in
accordance with DIN EN 61340-5-1/-3. When handling the modules,
please ensure that environmental factors (persons, working place and
packaging) are well grounded.
The valid standards and guidelines applicable for the installation of switch
cabinets shall be adhered to.

Important Notes •7
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.3 Symbols
Danger
Always observe this information to protect persons from injury.
Warning
Always observe this information to prevent damage to the device.
Attention
Marginal conditions that must always be observed to ensure smooth and
efficient operation.
ESD (Electrostatic Discharge)
Warning of damage to the components through electrostatic discharge.
Observe the precautionary measure for handling components at risk of
electrostatic discharge.
Note
Make important notes that are to be complied with so that a trouble-free and
efficient device operation can be guaranteed.
Additional Information
References to additional literature, manuals, data sheets and internet pages.

8 •Content
Safety Information
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Information
When connecting the device to your installation and during operation, the
following safety notes must be observed:
Danger
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation rooms.
Access is only permitted via a key or tool to authorized qualified personnel.
Danger
All power sources to the device must always be switched off before carrying
out any installation, repair or maintenance work.
Warning
Replace defective or damaged device/module (e.g. in the event of deformed
contacts), as the functionality of field bus station in question can no longer be
ensured on a long-term basis.
Warning
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams). If it cannot be ruled out
that these materials appear in the component environment, then the
components must be installed in an enclosure that is resistant against the
above mentioned materials. Clean tools and materials are generally required
to operate the device/module.
Warning
Soiled contacts must be cleaned using oil-free compressed air or with ethyl
alcohol and leather cloths.
Warning
Do not use contact sprays, which could possibly impair the functioning of the
contact area.
Warning
Avoid reverse polarity of data and power lines, as this may damage the
devices.
ESD (Electrostatic Discharge)
The devices are equipped with electronic components that may be destroyed
by electrostatic discharge when touched.

Important Notes •9
Font Conventions
WAGO-I/O-SYSTEM 750
I/O Modules
Warning
For components with ETHERNET/RJ-45 connectors:
Only for use in LAN, not for connection to telecommunication circuits.
1.5 Font Conventions
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Programs\WAGO-IO-CHECK
italic Menu items are marked in italic-type, bold letters.
e.g.: Save
\ A backslash between two names characterizes the selection of a
menu point from a menu.
e.g.: File \ New
END Pushbuttons are marked as bold with small capitals
e.g.: ENTER
< > Keys are marked bold within angle brackets
e.g.: <F5>
Courier The print font for program codes is Courier.
e.g.: END_VAR
1.6 Number Notation
Number code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
In quotation marks,
nibble separated with dots (.)

10 •Important Notes
Scope
WAGO-I/O-SYSTEM 750
I/O Modules
1.7 Scope
This manual describes the Digital Input Module 750-628 Module Bus
Extension Coupler Module of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.