WAGO 750-654 User manual

Fieldbus Independent
I/O Modules
Data Exchange Module
750-654, 750-654/000-001
Manual
Version 1.0.3

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright 2008 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content •iii
WAGO-I/O-SYSTEM 750
I/O Modules
Content
1.1 Scope ........................................................................................................4
2I/O Modules.................................................................................................5
2.1 Special Modules ....................................................................................... 5
2.1.1 750-654, 750-654/000-001 [Data Exchange Module].........................5
2.1.1.1 Variations........................................................................................5
2.1.1.2 View................................................................................................ 5
2.1.1.3 Description......................................................................................6
2.1.1.4 Display Elements ............................................................................ 7
2.1.1.5 Schematic Diagram.........................................................................7
2.1.1.6 Technical Data ................................................................................ 8
2.1.1.7 Functional description..................................................................... 9
2.1.1.8 Process
Image ...............................................................................10
2.1.1.9 Data
Transfer ................................................................................11
3Use in Hazardous Environments.............................................................12
3.1 Marking Configuration Examples..........................................................13
3.1.1 Marking for Europe according to CENELEC and IEC .....................13
3.1.2 Marking for America according to NEC 500 ....................................16
3.2 Installation Regulations..........................................................................17
3.2.1 Special Conditions for Safe Operation of the ATEX and IEC Ex (acc.
DEMKO 08 ATEX 142851X and IECEx PTB 07.0064)..................18
3.2.2 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X) .......................................................................................... 19
3.2.3 Special conditions for safe use (IEC-Ex Certificate TUN 09.0001 X)21
3.2.4 Special conditions for safe use (ATEX Certificate DEKRA
11ATEX0203 X) ............................................................................... 23
3.2.5 ANSI/ISA 12.12.01 ........................................................................... 24

4 •0BI/O Modules
Scope
WAGO-I/O-SYSTEM 750
I/O Modules
1.1 Scope
This manual describes the Special Module 750-654, 750-654/000-001 Data
Exchange Module of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

750-654, 750-654/000-001 [Data Exchange Module] •5
Variations
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 Special Modules
2.1.1 750-654, 750-654/000-001 [Data Exchange Module]
2.1.1.1 Variations
Item-No. Designation Description
750-654 Data Exchange Module Baud rate: 62500 baud;
Parity: none; data bits: 8, stop bits: 1
750-654/000-001 Data Exchange Module
125 kBaud
Baud rate: 125000 baud;
Parity: none; data bits: 8, stop bits: 1
2.1.1.2 View
TxD
RxD
MM
SS
13 14
C
D
B
A
750-654
TxD
RxD
__
__ TxD
Data contacts
RxD
RxD
Common
(ground)
Shield
(screen)
TxD
Function
TxD
Shield
(screen)
RxD
Common
(ground)
___
___
Fig. 2.1.1-1: View g065400e

6 •750-654, 750-654/000-001 [Data Exchange Module]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.3 Description
The data exchange module allows the exchange of data between different
fieldbus systems via multiplexing of a serial connection.
Two modules are a communication pair that is connected by means of two
twisted wire pairs. Each module is part of a fieldbus node.
The wiring to the communication partner is made by the connections TxD,
/TxD, RxD, /RxD and ground.
The screen connection is connected directly to the mounting rail.
The data exchange is done in full duplex operation, independent of the
fieldbus system used. The data of the output process image of the fieldbus
coupler/-controller is transmitted to the communication partner. This module
then transmits the data to the input process image of its fieldbus coupler/-
controller and vice versa.
Depending on the fieldbus coupler/-controller used, the data exchange module
allows for the exchange of 4 (5) bytes, one status byte and one control byte
between the fieldbus systems via multiplexing of a serial connection. The
delay which is caused by the multiplexor is ca. 5 ms with the module 750-654
and 2.5 ms with the module 750-654/000-001.
Three green LEDs signal readiness for operation and troublefree internal bus
communication as well as the condition of the signal transmission.
The interface guarantees high fail-safe characteristic by differential
transmission and electrically isolated signals.
Any configuration of the specialty modules is possible when designing the
fieldbus node. Grouping of module types is not necessary.
Attention
This module has no power contacts. For field supply to downstream I/O
modules, a supply module will be needed.
The data exchange module 750-654 and its variations can be used with all
couplers/controllers of the WAGO-I/O-SYSTEM 750 (except for the economy
types 750-320, -323, -324 and -327).
This description is valid for hardware and software version XXXX3A05.....
The version is specified in the manufacturing number, which is part of the
lateral marking of the module.

750-654, 750-654/000-001 [Data Exchange Module] •7
Display Elements
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.4 Display Elements
LED Channel State Function
off No operational readiness or the
internal data bus communication is
interrupted
A Function
green Operational readiness and trouble-
free internal data bus
communication
off signal transfer TxDB TxD
green no signal transfer TxD
off signal transfer RxDD RxD
green no signal transfer RxD
Fig. 2.1.1-2: Display
Elements g065002x
1) The pulses are so short that the off status cannot or only hardly be
recognized with the eyes.
2.1.1.5 Schematic Diagram
Shield
(screen)
TxD TxD
RxD RxD
TxD
TxD
TxD
RxD
RxD
RxD
Function
Logic
RS 485
Shield
(screen)
0V 0V
___
___
___
___
1
2
3
4
5
6
7
8
750-654
Fig. 2.1.1-3: Schematic Diagram g065401e

8 •750-654, 750-654/000-001 [Data Exchange Module]
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6 Technical Data
Module Specific Data
Transmission channel 1 TxD / 1 RxD, full duplex
Baud rate 62500 baud (8 N 1) (750-654)
125000 baud (8 N 1) (750-654/000-001)
Bit transfer over 2 x twisted pair with differential signals
Line impedance 120 Ω
Transmission length max. 100 m twisted pair
Current consumption (internal) 65 mA
Voltage supply via system voltage DC /DC
Isolation 500 V (System/Supply)
Bit width 1 x 40 bits data
1 x 8 bits control/status
Dimensions (mm) W x H x L 12 x 64* x 100
* from upper edge of 35 DIN rail
Weight ca. 55 g
Standards and Regulations
EMC CE-Emission of interference acc. to EN 61000-6-4: 2007
EMC CE-Emission of interference acc. to EN 61000-6-2: 2005
EMC marine applications-Immunity to
interference
acc. to Germanischer Lloyd (2003)
EMC marine applications-Emission
of interference
acc. to Germanischer Lloyd (2003)
ATEX guideline Acc. to EN 60079-0:2006 and
acc. to EN 60079-15:2005
Approvals
CULUS (UL508)
ABS (American Bureau of Shipping) Only for 750-654
BV (Bureau Veritas)
DNV (Det Norske Veritas) Cl. B
GL (Germanischer Lloyd) (applied for) Cat. A, B, C, D
KR (Korean Register of Shipping)
LR (Lloyd's Register) Env. 1, 2, 3, 4
NKK (Nippon Kaiji Kyokai)
PRS (Polski Rejestr Statków)
RINA (Registro Italiano Navale) Only for 750-654

750-654, 750-654/000-001 [Data Exchange Module] •9
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
Approvals
DEKRA II 3 G Ex nA II T4
Conformity Marking
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
"AUTOMATION Tools and Docs" (Item-No.: 0888-0412)
or in the internet under: http://www.wago.com Documentation WAGO-
I/O-SYSTEM 750 System Description
2.1.1.7 Functional description
The integrated watchdog function switches all outputs to zero if there is no
valid information for more than 200 ms via the multiplex connection.
The 128 bytes input buffer provides for high rates of data transmission. When
using slower speeds, you can collect the received data with lower priority
without loosing data.
The 16 byte output buffer provides for faster transmission of larger data
strings.
The data exchange module is connected peer-to-peer. For the wiring of the
serial multiplex connection the RxD and TxD cables are crossed. The
following illustrations show the peer-to-peer connection and the internal
structure of the data exchange module.
TxD TxD
RxD RxD
MM MM
SS SS
13 13 14 14
CC
DD
BB
AA
750-654 750-654
TxD TxD
RxD RxD
__ __
__ __
Fig. 2.1.1-4: Point-to-Point connection g065402d

10 •750-654, 750-654/000-001 [Data Exchange Module]
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
RxD+
RxD-
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
TxD+
TxD-
M
S
76543210 76543210
EN
+5V
10k
10k
Internal
Output byte 0
Output byte 1
Output byte 2
Output byte 3
Output byte 4
Input byte 0
Input byte 1
Input byte 2
Input byte 3
Input byte 4
Control byte Status byte
control unit
Fig. 2.1.1-5: Internal Structure g065403e
2.1.1.8 Process Image
Using the module 750-654, a 6 byte input and output process image can be
transferred to the fieldbus coupler / controller via one logical channel. The
data sent and received are stored in up to 5 output and input bytes (D0 ... D4).
One control byte (C) and one status byte (S) are used to control the data flow.
Attention
The representation of the process data of some I/O modules or their variations
in the process image depends on the fieldbus coupler/-controller used. Please
take this information as well as the particular design of the respective
control/status bytes from the section "Fieldbus Specific Design of the Process
Data" included in the description concerning the process image of the
corresponding coupler/controller.
Input data Output data
S Status byte C Control byte
D0 Input byte 0 D0 Output byte 0
D1 Input byte 1 D1 Output byte 1
D2 Input byte 2 D2 Output byte 2
D3 Input byte 3 D3 Output byte 3
D4 Input byte 4 D4 Output byte 4
Control byte
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 X X X X X X X

750-654, 750-654/000-001 [Data Exchange Module] •11
Data Transfer
WAGO-I/O-SYSTEM 750
I/O Modules
X not used
0 Constant value must always be 0
Status byte
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 X X RCVT1 RCVT2 CHK OVR PAR
PAR Parity error or wrong data in a frame.
OVR Buffer overflow
CHK Checksum error.
RCVT2 The receiver is in timeout.
RCVT1 Constant value always should be 0. Module is in timeout. All
output bits are set to 0 (watchdog).The receiver is in timeout. Checksum error.
Buffer overflowParity error or wrong data in a frame.
X not used
0 Constant value must always be 0
2.1.1.9 Data Transfer
The status byte is used as diagnostic byte for the data communication and
indicates the status of data communication with the partner module.
Control of the multiplex connection:
In the process image of the transmitting coupler/controller, one bit is set to "1"
for the whole time. As long as this bit is "1" in the receiving
coupler/controller, further input bits can be evaluated. If the bit is "0" the
multiplex connection has been disrupted. The further bits are also 0 because of
the watchdog.
Control of the multiplex connection with acknowledge:
If the transmitting coupler/controller gets an acknowledgement from the
receiving coupler/controller, the received bit must be transferred by the
application software as an output bit to the process image. The transmission is
successful as long as the bit is "1".
Handshake:
If a serial data exchange should be made with the data exchange module, the
handshake can be made via "Toggle Bits". Therefore an input bit and an
output bit are reserved. As soon as this input bit is different from this output
bit, a request from the opposite module is made. As soon as the request is
executed the output bit is negative (toggled).

12 •Use in Hazardous Environments
WAGO-I/O-SYSTEM 750
I/O Modules
3 Use in Hazardous Environments
The WAGO-I/O-SYSTEM 750 (electrical equipment) is designed for use in Zone 2
hazardous areas.
The following sections include both the general identification of components
(devices) and the installation regulations to be observed. The individual subsections
of the "Installation Regulations" section must be taken into account if the I/O module
has the required approval or is subject to the range of application of the ATEX
directive.

Use in Hazardous Environments •13
WAGO-I/O-SYSTEM 750
I/O Modules
3.1 Marking Configuration Examples
3.1.1 Marking for Europe according to CENELEC and IEC
Figure 1: Side marking example for ATEX and IEC Ex approved I/O modules according to
CENELEC and IEC
Figure 2: Printing Text detail – Marking example for ATEX and IEC Ex approved I/O modules
according to CENELEC and IEC
Table 1: Description of marking example for ATEX and IEC Ex approved I/O modules according to
CENELEC and IEC
Printing on Text Description
DEMKO 08 ATEX 142851 X
IECEx PTB 07.0064X
Approval body and/or number of the examination
certificate
I M2 / II 3 GD Explosion protection group and Unit category
Ex nA Type of ignition and extended identification
IIC Explosion protection group
T4 Temperature class

14 •Use in Hazardous Environments
WAGO-I/O-SYSTEM 750
I/O Modules
Figure 3: Side marking example for Ex i and IEC Ex i approved I/O modules according to CENELEC
and IEC
Figure 4: Text detail – Marking example for Ex i and IEC Ex i approved I/O modules according to
CENELEC and IEC

Use in Hazardous Environments •15
WAGO-I/O-SYSTEM 750
I/O Modules
Table 2: Description of marking example for Ex i and IEC Ex i approved I/O modules according to
CENELEC and IEC
Inscription text Description
TÜV 07 ATEX 554086 X
TUN 09.0001X
Approving authority or
certificate numbers
Dust
II Device group: All except mining
3(1)D Device category: Zone 22 device (Zone 20 subunit)
Ex Explosion protection mark
tD Protection by enclosure
[iaD] Approved in accordance with "Dust intrinsic safety"
standard
A22 Surface temperature determined according to
Procedure A, use in Zone 22
IP6X Dust-tight (totally protected against dust)
T 135°C Max. surface temp. of the enclosure (no dust bin)
Mining
I Device group: Mining
(M2) Device category: High degree of safety
[Ex ia] Explosion protection: Mark with category of type of
protection intrinsic safety: Even safe when two
errors occur
I Device group: Mining
Gases
II Device group: All except mining
3(1)G Device category: Zone 2 device (Zone 0 subunit)
Ex Explosion protection mark
nA Type of protection: Non-sparking operating
equipment
[ia] Category of type of protection intrinsic safety: Even
safe when two errors occur
IIC Explosion Group
T4 Temperature class: Max. surface temperature 135°C

16 •Use in Hazardous Environments
WAGO-I/O-SYSTEM 750
I/O Modules
3.1.2 Marking for America according to NEC 500
Figure 5: Side marking example for I/O modules according to NEC 500
Figure 6: Text detail – Marking example for I/O modules according to NEC 500
Table 3: Description of marking example for I/O modules according to NEC 500
Printing on Text Description
CL 1 Explosion protection group (condition of use
category)
DIV 2 Area of application (zone)
Grp. ABCD Explosion group (gas group)
Optemp code T4 Temperature class

Use in Hazardous Environments •17
WAGO-I/O-SYSTEM 750
I/O Modules
3.2 Installation Regulations
In the Federal Republic of Germany, various national regulations for the
installation in explosive areas must be taken into consideration. The basis for this
forms the working reliability regulation, which is the national conversion of the
European guideline 99/92/E6. They are complemented by the installation regulation
EN 60079-14. The following are excerpts from additional VDE regulations:
Table 4: VDE Installation Regulations in Germany
DIN VDE 0100 Installation in power plants with rated voltages up to 1000 V
DIN VDE 0101 Installation in power plants with rated voltages above 1 kV
DIN VDE 0800 Installation and operation in telecommunication plants including
information processing equipment
DIN VDE 0185 lightning protection systems
The USA and Canada have their own regulations. The following are excerpts from
these regulations:
Table 5: Installation Regulations in USA and Canada
NFPA 70 National Electrical Code Art. 500 Hazardous Locations
ANSI/ISA-RP 12.6-1987 Recommended Practice
C22.1 Canadian Electrical Code
Notice the following points
When using the WAGO-I/O SYSTEM 750 (electrical operation) with Ex
approval, the following points are mandatory:

18 •Use in Hazardous Environments
WAGO-I/O-SYSTEM 750
I/O Modules
3.2.1 Special Conditions for Safe Operation of the ATEX and IEC Ex
(acc. DEMKO 08 ATEX 142851X and IECEx PTB 07.0064)
The fieldbus-independent I/O modules of the WAGO-I/O-SYSTEM 750-.../...-...
must be installed in an environment with degree of pollution 2 or better. In the final
application, the I/O modules must be mounted in an enclosure with IP 54 degree of
protection at a minimum with the following exceptions:
- I/O modules 750-440, 750-609 and 750-611 must be installed in an IP 64
minimum enclosure.
- I/O module 750-540 must be installed in an IP 64 minimum enclosure for 230
V AC applications.
- I/O module 750-440 may be used up to max. 120 V AC.
When used in the presence of combustible dust, all devices and the enclosure shall be
fully tested and assessed in compliance with the requirements of IEC 61241-0:2004
and IEC 61241-1:2004.
When used in mining applications the equipment shall be installed in a suitable
enclosure according to EN 60079-0:2006 and EN 60079-1:2007.
I/O modules fieldbus plugs or fuses may only be installed, added, removed or
replaced when the system and field supply is switched off or the area exhibits no
explosive atmosphere.
DIP switches, coding switches and potentiometers that are connected to the I/O
module may only be operated if an explosive atmosphere can be ruled out.
I/O module 750-642 may only be used in conjunction with antenna 758-910 with a
max. cable length of 2.5 m.
To exceed the rated voltage no more than 40%, the supply connections must have
transient protection.
The permissible ambient temperature range is 0 °C to +55 °C.

Use in Hazardous Environments •19
WAGO-I/O-SYSTEM 750
I/O Modules
3.2.2 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X)
1. For use as Gc- or Dc-apparatus (in zone 2 or 22) the field bus independent I/O
modules WAGO-I/O-SYSTEM 750-*** shall be erected in an enclosure that
fulfils the requirements of the applicable standards (see the marking) EN
60079-0, EN 60079-11, EN 60079-15, EN 61241-0 and EN 61241-1. For use as
group I, electrical apparatus M2, the apparatus shall be erected in an enclosure
that ensures a sufficient protection according to EN 60079-0 and EN 60079-1
and the degree of protection IP64. The compliance of these requirements and
the correct installation into an enclosure or a control cabinet of the devices
shall be certified by an ExNB.
2. If the interface circuits are operated without the field bus coupler station type
750-3../…-… (DEMKO 08 ATEX 142851 X), measures must be taken outside
of the device so that the rating voltage is not being exceeded of more than 40%
because of transient disturbances.
3. DIP-switches, binary-switches and potentiometers, connected to the module
may only be actuated when explosive atmosphere can be excluded.
4. The connecting and disconnecting of the non-intrinsically safe circuits is only
permitted during installation, for maintenance or for repair purposes. The
temporal coincidence of explosion hazardous atmosphere and installation,
maintenance resp. repair purposes shall be excluded.
5. For the types 750-606, 750-625/000-001, 750-487/003-000, 750-484 the
following shall be considered: The interface circuits shall be limited to
overvoltage category I/II/III (non mains/mains circuits) as defined in IEC
60664-1.
6. For the type 750-601 the following shall be considered: Do not remove or
replace the fuse when the apparatus is energized.
7. The ambient temperature range is: 0°C ≤Ta≤+55°C (for extended details
please note certificate).

20 •Use in Hazardous Environments
WAGO-I/O-SYSTEM 750
I/O Modules
8. The following warnings shall be placed nearby the unit:
Do not remove or replace fuse when energized!
If the module is energized do not remove or replace the fuse.
Do not separate when energized!
Do not separate the module when energized!
Separate only in a non-hazardous area!
Separate the module only in a non-hazardous area!