Weider D480 User manual

0480/485
ASSEMBLY INSTRUCTIONS]
REPLACEMENT PARTS
| RECOMMENDED WEIGHT SET - 365 LBS.
INN-1107
à WEIDER HEALTH AND FITNESS
21100 ERWIN STREET, WOODLAND HILLS, CA., 91367

-PLEASE READ THE INSTRUCTIONS CAREFULLY, PAYING PARTICULAR ATTE à
3 "ац. иданнав, ‘CAUTIONS, NOTES OR NOTICES. LAY OUT UNASSEMBLED
2. THIS PRODUCTA MUST BE ASSEMBLED BY AN ADULT PRIOR TO Use.
a.
DO
NOT
DESTROY
THE
PACKING
AND
CARTON
UNTIL
THE
UNIT
"
com
_ABSEMBLED.
|
4.
DO
нот
DESTROY
THE
INSTRUCTION
MANUAL.
USE
"
FOR
ORDERING
REPLACEMENT
PARTS.
; ; |
5.
RECOMMENDED
TOOLS
FOR
PROPER
ASSEMBLY
ARE
AS
FOLLOWS:
A
HAMMER,
.
PLIERS,
MEDIUM
SIZE
FLATHEAD
SCREWDRIVER
AND
TWO
©
ADJUSTABLE
WRENCHES.

Insert
2
1/2"
SQUARE
PLASTIC
CAPS
(38)
into
each
end
of
UPRIGHT
(1).
Assemble
CROSS
MEMBER
(2)
to
Uprights
using 6/16"
X
3"
HEX
HEAD
BOLTS
(32),
5/16"
FLAT
WASHERS
(33)
and
6/16"
LOCK
NUTS
(34).
Insert
2°
SQUARE
PLASTIC
CAPS
(37)
into
end
of
FRAME
BASES
(4)
and
(8)
and
boit
BASES
to
UPRIGHT
(1)
using
5/16"
X
3"
HEX
HEAD
BOLTS
(32),
5/16"
FLAT
WASHERS
(33)
end
5/16"
LOCK
NUTS
(34).
STEP1
UPRIGHT
AND
BASE
ASSEMBLY
ex
Зе
та
e
-e
е
aac
TE >
==.
©
STEP
2
MAIN
FRAME
ASSEMBLY
Assemble
FRONT
SUPPORT
(6)
to
BASE
FRAMES
(4)
and
(8)
using
5/16"
X
6
1/2"
HEX
HEAD
BOLTS
(36)
FLAT
WASHERS
(33)
and
5/16"
LOCK
NUTS
(34).
Press
2°
SQUARE
PLASTIC
CAPS
(37)
into
each
end
of
FRONT
SUPPORT
(6).
Insert
1
3/4"
SPACER
(20)
into
end
of
MAIN
FRAME
(3)
and
position
with
bolt
holes.
Bolt
MAIN
FRAME
(3)
to
UPRIGHT
CROSS
MEMBER
(2)
using
5/16"
X
4
1/2"
HEX
HEAD
BOLT
(47)
5/16"
FLAT
WASHER
(33)
and
5/16"
LOCK
NUT
(34).
Cap
off
tube
with
2°
SQUARE
PLASTIC
CAP
(37).
Bolt
MAIN
FRAME
(3)
to
FRONT
SUPPORT
(6)
with
5/16"
X
2
1/2"
HEX
HEAD
BOLTS
(30)
5/16"
FLAT
WASHERS
(33)
and
6/16"
LOCK
NUTS
(34).
Using
the
upper
holes
in
UPRIGHT
(1),
bot
a
WEIGHT
HOLDER
BRAC
KET
(10)
to
both
sides
using
a
5/16"
X
3
1/4"
HEX
HEAD
BOLT
(48)
and
5/16"
LOCK
NUT
(34)
To
lower
hole,
bolt
WEIGHT
HOLDER
BRACKET
(10)
to
UPRIGHT
(1)
with
6/16"
X
3"
HEX
HEAD
BOLT
(32)
6/16"
FLAT
WASHER
(33)
and
5/16"
LOCK
NUT
(34).

BASE (RIGHT)
й
RONT SUPPORT
WEIGHT HOLDER BRACKET
OAM PAD 21/27X7
OAM РАО 4°X в"
AOJUSTMENT PIN
INSERT SPACER (1 3/4")
GigE ECCS BRIERE
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5 2120
ШИНЕ
: A
SEAT SUPPORT BRACKET (RIGH
SEAT SUPPORT BRACKET (LE
i
б
167-18 X 2 1/2" HEX HEAD BOLT
$/16'-18 X 2 3/4' HEX HEAD BOLT
6/16'-18 X 3 HEX HEAD BOLT
5/16" FLAT WASHER
/16'-18 LOCK NUT
5^ €-18 X 6 1/2" HEX HEAD BOLT
|
5A 6'Х 2 1/2" CARRIAGE BOLT
5/16'-18 X 4 1/2" HEX HEAD BOLT
5/1 6-18 X 3 1/4" HEX HEAD BOLT
Uu
Ld
=
07-27-80
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в:
2 к
А
>
Ф
|
C2108-D28
C1168-014
C1169-D14
C1170-D14
С6236-014
C1314-D14
C0276-D14
C1171-D14
C1172-D14
C6061-A14
С0426-А14
C0440-D28
C6238-D14
C6305-D28
C2106-D28
C2107-D28
din
С5848-028
HH-5053
-5058
I I
>
В
HH-5208
HH-5315
HH-5316
НН-5297
CNN-1107
INSTRUCTION MANUAL
EXERCISE CHART
8
8
CNN-1080

STEP 3 SEAT 4 BACKREST ASSEMBLY
SEAT:
Loosely
assemble
SEAT
SUPPORT
BRACKETS
(26)
and
(26)
to
SEAT
(9)
using
1/4"
X
3/4"
ROUND
HEAD
SCREWS
(36).
Assembie
so
that
the
threaded
shaft
on
the
Brackets
are
positioned
to
the
rear
of
the
Seat.
Fit
Seat
and
Bracket
over
MAIN
FRAME
(3)
and
snug
Brackets
against
Frame,
but
allow
enough
clearance
so
that
assembly
will
slide
easily
along
MAIN
FRAME
(3).
Tighten
Seat
screws
securely.
Position
Seat
in
place
by
inserting
ADJUSTER
PIN
(19)
through
rear
hole
of
Brackets
and
through
one
of
the
positioning
holes
along
the
frame.
The
Seat
can
be
fastened
in
either
a
flat
or
incline
position
by
inserting
CARRIAGE
BOLT
(46) through one of the square holes in
the front of the Brackets and securing
with the PLASTIC KNOB (45) (SEE
INSET ILLUSTRATION) To adjust the
Seat to other positions you need only
to loosen Knob, remove Adjuster Pin
and slide Seat to new position.
BACKREST: Slide the LONG ANGLE
IRONS (7) onto the welded bolts on
SEAT SUPPORT BRACKETS (26) and
secure with 5/16" LOCK NUTS (34) to
allow smooth rotation. Align the four
holes in the BACKREST (8) with the
holes in the LONG ANGLE IRONS (7)
and attach using 1/4" X 3/4" ROUND
HEAD SCREWS (36).
Hec He
Insert
1“
ROUND
PLASTIC
CAPS
(40)
into
each
end
of
BACKREST
ADJ
BAR
(17)
and
insert
it
through
UPRIGHTS
(1)
to
adjust
BACKREST
(8)
to
a
desired
incline.
To
lock
BACKREST
ADJ
BAR
(17)
into
UPRIGHTS
(1),
squeeze
SPRING
RELEASE
PIN
(43)
so
it
can
pass
through
hole
in
UPRIGHT
(1).
When
small
bump
section
is
inside
Upright,
release
Spring
and
Bar
should
be
locked
into
position.
(SEE
ILLUSTRATION)
SPRING
RELEASE
PIN
(43)
is
pre-assembled
in
BACKREST
ADJ
BAR
(17)

STEP 4 LEG CURL ASSEMBLY
Loosely
bolt
LEG
CURL
BRACKETS
(12)
to
LEG
CURL
(11)
with
6/16"
X
2
3/4"
HEX
HEAD
BOLTS
(31)
and
5/16"
LOCK
NUTS
(34).
Assemble
this
assembly
to
FRONT
SUPPORT
(6)
with
a
516"
X
2
3/4"
HEX
HEAD
BOLT
(31)
and
5/16"
LOCK
NUT
(34).
Tighten
all
bolts
securely
but
leave
the
Pivot
Bolt
a
little
less
tight
so
the
Leg
Curl
can
move
freely.
Fasten
WEIGHT
PIN
(13)
to
LEQ
CURL
(11)
using
6/16"
X
2
3/4"
HEX
HEAD
BOLT
(31), 5/16"FLAT WASHER (33) and 5/16"
LOCK NUT (34). Slide PLASTIC
BUSHING (41) over WEIGHT PIN (13)
(flared side out) and cap each end of
WEIGHT PIN (13) with 1° ROUND
PLASTIC CAP (40). Cap each end of LEG
CURL (11) with 2" SQUARE PLASTIC
САР (37). insert 3/4" ROUND PLASTIC
CAP (39) into both ends of PAD BARS
(14). Assemble 2 1/2" X 7" FOAM PAD
(16) on to the shorter Pad Bar and insert
it into Pad Bar Hole in FRONT SUPPORT
(6). Slide second 2 1/2” X 7 FOAM PAD
on to other end. (NOTE: Using a small
amount of any liquid dish detergent wiped
along the Pad Bars will make this
assembly easier and also will act as an
adhesive for the Pads when it has dried.)
Follow the same assembly procedure and
assembie 4“ X 8" FOAM PADS (16) to
Longer PAD BARS (21) and assemble
them to LEG CURL (11).

STEP 5 FLY ARMS ASSEMBLY - D485 ONLY
Remove 5/16" X 3" HEX HEAD BOLT (32) from upper hole
of Cross Member. Insert PIVOT TUBE (23) into UPRIGHT
(1) and re-bolt with previously removed HEX BOLT (32)
Cap back of Pivot Tube with 7/8" ROUND PLASTIC CAP
(66). Press 2" PLASTIC BUSHING (53) into tube at the end
of FLY ARM (22) and slide completed assembly over
PIVOT TUBE (23). Insert STOPPER PIN (52) into end of
PIVOT TUBE (23) so that projection on pin protrudes
through hole in Pivot Tube thus preventing Butterfly Arm
from sliding off Pivot Tube. Locate WEIGHT STACK PINS
(24) through holes in FLY ARMS (22) and bolt in place with
5/16" X 1 3/4" HEX HEAD BOLT (55) through square and
round tubing and secure with 5/16" LOCK NUTS (34).
Press 1“ ROUND PLASTIC CAP (40) into each end of WEIGHT STACK PIN (24) and slide on a ROUND
WEIGHT BUMPER (54). To attach each NYLON CABLE (51), first pass one end of cable through
FERRULE (50) and loop around mid-point of DUMBBELL HANDLE (49) loop before passing through
sleeve and knotting the end of the cable securely. Pull tight to fasten DUMBBELL HANDLE (49).
Repeat this procedure with the other end of NYLON CABLE (51), but this time form an open loop and
knot the end of the loop securely. Pass а 6/16" X 2 1/2" HEX HEAD BOLT (30) with a 5/16" FLAT
WASHER
(33)
through
this
loop
and
through
locating
hole
at
the
end
of
FLY
ARM
(22).
Secure
with
another FLAT WASHER (33) and 5/16" LOCK NUT (34) and tighten just enough to allow free rotation
of
loop.
Pull
loop
tight
so
that
loop
is
securely
trapped
behind
the
washer
and
boit
head.
Press
a
1
1/2"
SQUARE PLASTIC CAP (57) into end of FLY ARM (22).
D485 (COBRA PLUS) SUPPLEMENTAL PARTS LIST 07-27-90
DIAGRAM NO PART NAME QTY ORDERING NO
22 FLY ARM
23 PIVOT TUBE
24 WEIGHT STACK PIN (1* X 8")
HARDWARE BAG
30 5/16"-18 X 2 1/2" HEX BOLT
33 5/16" FLAT WASHER
34 5/16" LOCK NUT
40 1° ROUND PLASTIC САР
49 OUMBBELL HANDLE
50 3/4' BUSHING (FERRULE)
51 NYLON CABLE
52 STOPPER PIN
§3 PLASTIC BUSHING
54 ROUND WEIGHT BUMPER
55 6/16"-18 X 1 3/4" HEX BOLT
56 7/8 ROUND PLASTIC САР
57 1 1/2" SQUARE PLASTIC САР
58 UPRIGHT DECAL
C0284-D29
С0285-029
C6306-D29
С5849-029
НН-5053
НН-5127
НН-5012
AA-8005
AA-8119
НН-5259
C6241 -D20
WW-7038
AA-8091
AA-8016
HH-5301
AA-8088
AA-8001
DE-41 41
NNNNNNN ND FN BF BN - һу һу ND
6