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  9. Wenger UltraStor User manual

Wenger UltraStor User manual

AssemblyInstructions
Finished Back Kit
for Cabinet Storage Products
©WengerCorporation2020 PrintedinUSA2020-11 Part#250B093-02
Wenger Corporation,555ParkDrive,P.O.Box448,Owatonna,Minnesota55060-0448
Questions?Call.....USA:(800)4WENGER(493-6437)•Worldwide:+1-507-455-4100•wengercorp.com
Contents
Note: Pleasereadandunderstandtheseinstructionsbeforeassembling.
Note: Twoormorepeoplearerecommendedtoworktogetherduringassembly.
Note: Ifyouneedadditionalinformation,contactWengerCorporationusingtheinformationbelow.
RequiredTools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AssemblyforUltraStorCabinets . . . . . . . . . . . . . . . . . . . . . . . . 3
AssemblyforAcoustiCabinets . . . . . . . . . . . . . . . . . . . . . . . . . 7
Visit the Storage Products web page at wengercorp.com for more information.
Basic Instructions to be used with Wenger Storage Cabinets only!
For more detailed product information, refer to the
Cabinet Storage Products Assembly Instructions 250B394.
UltraStor®
AcoustiCabinet®
2
Thefollowingtoolsarerequiredforassembly.
• Cordlessdrill
• Phillipsheadscrewdriverorbit
• 5/32"drillbits(included)
-3-3/4"(95mm)long
-6"(154mm)long
• 5/32"hexkeyorinsertbit
• Non-marringclamps(ifnotusingtwopeople)
• Tapemeasure
Required Tools
Fasteners
Thefastenersshownbelowarecontainedinthehardwarekits.
Anyfastenersremainingwhenantheinstallationiscompletecanbediscarded.
7 x 50 mm
Hex Socket Screw
1
1/4-20 x 1.38"
Machine Screw
2
#10-16 x 1-1/2"
Pan Head Screw
3
8 x 25 mm
Wood Dowel
4
#12 x 3-1/2"
Wood Screw
5
3
Assembly for Ultrastor Cabinets
This procedure is for assembling the nished back kit onto Ultrastor cabinets only.
For assembly onto AcoustiCabinets, go to page 7.
STOP
Before Attaching
Thenishedbackkitshouldbeattachedtouprightstandingcabinetsusingatleasttwopeople.
Thecabinetsshouldalreadybeleveledintheirnallocationanchoredandconnectedwithanyendcoverpanels
attachedasdetailedintheCabinetStorageProductsAssemblyInstructions250B394.
Assembly
1. Tomaintainproperspacingattherearofthecabinets,installllerstripsasshown.
a. Usingtheattachedadhesivetape,stickonellerstriptoboththeupperandlowerrearcorners
ofthecabinet.
b. Thiswillholdthestripsinpositionuntilthecabinetsareconnectedtogether.
Cabinet doors are not
shown for clarity.
Rear
Filler Strip
To help prevent scratching and mixing-up panels, leave the nished back panels in the
packaging until they are ready to be installed.
STOP
Already installed
ller strips
Rear
Filler Strip
4
Cabinet Side Panel
End Cover Panel
Cabinet Side Panel
End Cover Panel
Assembly (continued)
Finishedbackpanelswillmatchboththewidthofthecabinetandthellerstripsbetweenthem.
Wider"end"nishedbackpanelswilloverhangthebackedgeofthecabinetandendcoversateachend
oftherow.
Theoutsideedgesofthenishedbackpanelsareindicatedbyaholeneartheedgeatthetopandbottom
ofthepanelasshown.
Thelabelingonthepackagingwillalsoindicateintendedpanellocations.
Detail A
Right Side End
Finished
Back Panel
Detail B
Between Cabinets Detail C
Left Side End
Finished Back Panels Installed
at Back Side of Cabinet Row
Edge
Indicator
Hole
Finished
Back Panel
Filler
Strip
Assembly for Ultrastor Cabinets (continued)
Finished back panel edge
will overhang the edge of
the cabinet and end cover
Edge
Indicator
Hole
Finished back panel edge
will overhang the edge of
the cabinet and end cover
Installed
Finished Back
Panel
5
Assembly for Ultrastor Cabinets (continued)
Assembly (continued)
2. Setthenishedbackpanelintopositionatthebackofthecabinet.
a. Locatethetopedgeofthepaneltobeushwiththetopedgeofthecabinet.
b. Locatethepilotholesinthesidesofthepanelto
becenteredoverboth cabinet side panels
(not any end cover panels).
3. Useclampsoratleasttwopeopletoholdthe
nishedbackpanelintopositionforthe
remainingassemblyprocedure.
Back Panel Clamped
into Position
Fastener
(to be installed later)
Cabinet
Side Panel
Center pilot holes
over side panels
Fastener
(to be installed later)
Side pilot
hole
Cabinet
Side Panel
Finished
Back Panel
6
Assembly for Ultrastor Cabinets (continued)
Assembly (continued)
4. Usetheincluded5/32"x3-3/4"(95mm)drillbit
todrill2" (51 mm) deepholesstraightintothe
sideandtoppanelsofthecabinetthroughthe
existingpilotholesinthenishedbackpanel.
Drill 2" (51 mm) through the
existing back panel holes
5. Attachthenishedbackpaneltothesidesand
topofthecabinetusing7x50mmhexsocket
screws(1).
6. Removeanyclampsthatwereusedtoholdthe
panelinposition.
7 x 50 mm
Hex Socket Screw
(1)
Be sure to use the 3-3/4" (95 mm) long
drill bit.
Be sure that the new holes are parallel
with the existing holes.
Do not drill through the sides or top of
the cabinet!
STOP
Be sure to use the correct fastener as
shown on page 2.
STOP
7
Assembly for AcoustiCabinets
This procedure is for assembling the nished back kit onto AcoustiCabinets only.
For assembly onto UltraStor Cabinets, go to page 3.
STOP
Before Attaching
Thenishedbackkitshouldbeattachedtouprightstandingcabinetsusingatleasttwopeople.
Thecabinetsshouldalreadybeleveledintheirnallocationanchoredandconnectedwithanyendcoverpanels
attachedasdetailedintheCabinetStorageProductsAssemblyInstructions250B394.
Assembly
1. Tomaintainproperspacingattherearofthecabinets,installllerstripsasshown.
a. Usingtheattachedadhesivetape,stickonellerstriptoboththeupperandlowerrearcorners
ofthecabinet.
b. Thiswillholdthestripsinpositionuntilthecabinetsareconnectedtogether.
To help prevent scratching and mixing-up panels, leave the nished back panels in the
packaging until they are ready to be installed.
STOP
Cabinet doors are not
shown for clarity.
Rear
Filler Strip
Already installed
ller strips
Rear
Filler Strip
8
Assembly (continued)
2. Toassembletheextensionframe,laytheframepiecesoutasshown.
3. Attachthebothendsofthetopandmiddle/bottompanelstothesidepanelsusingtwo
#10-16x1-1/2"panheadscrews(3)andone8x25mmwooddowel(4).
Assembly for AcoustiCabinets (continued)
Insert nuts
facing up
Top
Panel
Assembled
Extension Frame
#10-16 x 1-1/2"
Pan Head Screws
(3)
8 x 25 mm
Wood Dowel
(4)
Side Panels
(same)
Middle/Bottom Panels
(same)
Be sure that all of the insert nuts are facing up as shown.
STOP
9
Assembly (continued)
4. Settheassembledextensionframeintopositionatthebackofthecabinet.
a. Fittheextensionframeoverthesoundabsorptivematerialpadsandtobeushwiththecabinetpanels.
b. Locatethetopedgeofthetoppaneltobeushwiththetopedgeofthecabinet.
c. Locatethepilotholesinthesidesoftheextensionframetobecenteredoverboth cabinet
side panels (not any end cover panels).
5. Useclampsoratleasttwopeopletoholdtheextensionframeintopositionfortheremaining
assemblyprocedure.
Assembly for AcoustiCabinets (continued)
Fastener
(to be installed later)
Cabinet
Side Panel
Center pilot holes
over side panels
Fastener
(to be installed later)
Side
pilot
hole
Cabinet
Side Panel
Extension Frame Clamped
into Position
Assembled
Extension
Frame
Fit ush
with cabinet
surfaces
Sound
Absorptive
Material
10
Assembly for AcoustiCabinets (continued)
Assembly (continued)
6. Usetheincluded5/32"x6"(154mm)drillbitto
drill3-1/2" (89 mm) deepholesstraightintothe
sideandtoppanelsofthecabinetthroughthe
existingpilotholesinthenishedbackpanel.
Drill 3-1/2" (89 mm) through the
existing extension frame holes
7 Attachtheextensionframetothesidesandtop
ofthecabinetusing#12x3-1/2"woodscrews
(5).
#12 x 3-1/2"
Wood Screw
(5)
Be sure to use the 6" (154 mm) long
drill bit.
Be sure that the new holes are parallel
with the existing holes.
Do not drill through the sides or top of
the cabinet!
STOP
11
Extension Kit
End Cover Panel
Cabinet Side Panel
Extension Kit
End Cover Panel
Cabinet Side Panel
Assembly (continued)
Finishedbackpanelswillmatchboththewidthofthecabinetandthellerstripsbetweenthem.
Wider"end"nishedbackpanelswilloverhangthebackedgeofthecabinetandendcoversateachend
oftherow.
Theoutsideedgesofthenishedbackpanelsareindicatedbyaholeneartheedgeatthetopandbottomof
thepanelasshown.
Thelabelingonthepackagingwillalsoindicateintendedpanellocations.
Detail A
Right Side End
Finished
Back Panel
Detail B
Between Cabinets
Detail C
Left Side End
Edge
Indicator
Hole
Finished
Back Panel
Filler
Strip
Assembly for AcoustiCabinets (continued)
Finished back panel edge
will overhang the edge
of the cabinet and
end cover
Edge
Indicator
Hole
Finished back panel edge
will overhang the edge
of the cabinet and
end cover
Finished Back Panels Installed
at Back Side of Cabinet Row
Installed
Finished Back
Panel
Installed
Extension Kit
12
Assembly for AcoustiCabinets (continued)
Assembly (continued)
8. Attachthenishedbackpaneltothesidesofthe
cabinetusing1/4-20x1.38"machinescrews(2).
Be sure to use the correct fastener as
shown on page 2.
STOP
9. Usetheincluded3-3/4"(95mm)x5/32"drillbit
todrill2-1/2" (64 mm) deepholesstraightintothe
toppaneloftheextensionkitthroughtheexisting
pilotholesinthenishedbackpanel.
 Attachthenishedbackpaneltothetoppanel
oftheextensionkitusingtwo7x50mmhex
socketscrews(1).
1/4-20 x 1.38"
Machine Screw
(2)
Finished
Back Panel
Drill 2-1/2" (64 mm) through
the existing holes in the top
of the nished back panel
Be sure to use the 3-3/4" (95 mm) long
drill bit.
Be sure that the new holes are parallel
and horizontal with the existing holes.
STOP
7 x 50 mm
Hex Socket Screw
(1)

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