Westin 46-24025 User manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
INSTALLATION INSTRUCTIONS
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11GRILLE GUARD 18MM SOCKET
21WINCH TRAY 18MM WRENCH
31LOWER DRIVER MOUNTING BRACKET 16MM SOCKET
41LOWER PASSENGER MOUNTING BRACKET 16MM WRENCH
51LOWER DRIVER SUPPORT BRACKET ALLEN
61LOWER PASSENGER SUPPORT BRACKET TORQUE WRENCH
72SIDE SUPPORT PLATE RATCHET
81UPPER DRIVER SUPPORT BRACKET CUTTING TOOL
91UPPER PASSENGER SUPPORT BRACKET
10 2M12 BOLT PLATE
11 1DRIVER UPPER STRAP
12 1PASSENGER UPPER STRAP
MAX WINCH TRAY HARDWARE
13 14 LONG M12 HEX HEAD BOLTS
14 4SHORT M12 SERRATED HEX HEAD FLANGE BOLT CLASS 10.9
15 8M12 SERRATED FLANGE NUT
16 2MEDIUM LENGTH M12 HEX HEAD BOLT
17 16 LARGE M12 FLAT WASHER
18 12 SMALL M12 FLAT WASHER
19 14 M12 SPRING LOCK WASHER
20 14 M12 HEX NUT
21 2M10 SERRATED FLANGE BOLT
22 2M10 SERRATED FLANGE NUTS
23 2M12 SERRATED BELLVILLE WASHER
24 4M12 PLASTIC RETAINER
25 2M10 PLASTIC RETAINER
26 4M12 FISH WIRE
27 2M10 FISH WIRE
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
CONTENT
HDX WINCH MOUNT GRILLE GUARD, MAX WINCH TRAY
APPLICATION:
2019-2020 RAM 2500/3500
PART NUMBER:
46-24025, 57-94025

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
ITEM 3 ITEM 4ITEM 1
ITEM 2 ITEM 5 ITEM 6
ITEM 9ITEM 8
ITEM 11
ITEM 12
ITEM 7
GRILLE GUARD ASSEMBLY HARDWARE
28 8M12 BUTTON HEAD BOLT
29 8M12 SERRATED BELLVILLE WASHERS
30 8M12 SERRATED FLANGE HEX NUT

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
2. Start below the front of the vehicle. Unbolt the two factory bolts (four if tow hooks are equipped) from the bumper bracket
on each side. Remove 2 lower factory bracket bolts to remove it from the vehicle. See Figure 1 & 2 Note: (Tow hooks can-
not be reused and lower factory bracket cannot be reused.)
Fig. 1
Remove tow hook
bolts if equipped
Remove lower factory
bracket if equipped
Remove bolts to
remove bumper
Remove bolts to
remove bumper
3. Unplug any lights or wiring and remove the bumper.
4. Once bumper is removed unbolt and pry the center mesh in the bumper.
5. Proceed to cutting the side pockets. Note: (You may try to trim only the necessary area needed for the brackets to poke
through but it will be a much easier installation process if the sides are completely cut off.) See Figure 3
6. Reinstall the mesh to the bumper using the previously removed nuts.
CUT CUT
Fig. 2
Fig. 3

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
9. Make sure the support straps are 43 inches apart to make sure that the grille guard can be installed. See Figure 6
43in
7. Remove the top outside corner nut and bolt off of each bumper bracket. See Figure 3
8. If Installing the grille guard: Install a plastic M12 retainer onto the factor y bolt once it passes through the hole. In-
stall the strap on to the upper left hole of the bumper bracket. (Trq: 60 ft-lbs). Repeat on the passenger side. See Figure 4
Fig. 4
11
Fig. 5
Driver Side Shown
Bumper Bracket
Front
Install retainer square here
when the bolt pokes through
Use factory bolt
ONLY FOR INSTALLATION OF GRILLE GUARD IF ONLY INSTALLING WINCH
TRAY SKIP THIS PAGE AND PROCEED TO PAGE 5.
Fig. 6

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
10. Insert M12 bolt plate into the frame and slide through bottom hole. Note: (Use M12 Fish Wire if necessary.) See Figure 7
11. Slide lower mount bracket into frame. See Figure 8
12. Loosely install lower support bracket to frame and lower mount bracket with supplied M12 hardware. See Figure 9
BUMPER REINSTALLATION
13. Install previously removed bumper by sliding the bumper bracket over the frame and lower mount. Note: (Be sure to re-
connect any wiring harnesses.). Loosely install the bumper bracket and the lower mount bracket to the frame using the sup-
plied M12 hardware. Install only top OE bolt and nut to secure the bumper. See Figure 10 & 11
10
Passenger Side Shown Passenger Side Shown
Passenger Side Shown Passenger Side Shown
15
24
6
15
16
23
17
13
4
Fig. 7 Fig. 8
Fig. 9 Fig. 10

6
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
13. Continued...
14. After bumper is installed slide the M10 bolt through the bumper bracket and secure with supplied plastic retainer. See Fig-
ure 12
15. Install upper support strap to frame, lower mount bracket and side support bracket using supplied M12 hardware. See Fig-
ure 13 & 14
Passenger Side Shown
Passenger Side Shown
Passenger Side Shown
17
6
19
20
21
25
20, 19,17
20, 19,18
9
Fig. 11
Fig. 12 Fig. 14

7
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
15. Continued...
16. Using the supplied M12 hardware, install the winch tray on to the mounting brackets. Critical!: make sure you use the class
10.9 bolt for the winch tray. It will say 10.9 on the bolt head. See Figure 15
17. With help, install the grille guard over the winch tray using supplied M12 hardware. See Figures 16
14
15
2
4
28
29
30
12
Passenger Side Shown
Passenger Side Shown
Passenger Side Shown
20, 18
20, 17
7
Fig. 13
Fig. 15
Fig. 16

8
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
2
2
1
3
1
CARE INSTRUCTIONS
 REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER.
18. Install Grille Guard to upper support straps using supplied M12 hardware. See Figures 17
19. Adjust grille guard and winch tray as needed and torque all M10 hardware to 35-40 ft-lbs., M12 hardware to 60 ft-lbs.
INSTSALL COMPLETE
Passenger Side Shown
Fig. 17

9
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4624025-RevA ECO #: W19-0076 DATE: 12/12/19
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product.
User should never exceed the vehicle manufacturers maximum tow and weight rating regardless
of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL
AS VEHICLE DAMAGE.
FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or
other reproductive harm. For more info go to www.p65warnings.ca.gov