Westin PROMOD FRONT BUMPER User manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
INSTALLATION INSTRUCTIONS
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
1 2 SIDE POD ASSEMBLY (1 DRIVER, 1 PASSENGER) 4MM ALLEN
2 2 MESH SIDE COVERS (1 DRIVER, 1 PASSENGER) 10MM WRENCH
3 1 CENTER SECTION 13MM SOCKET
4 2 LED LIGHT BRACKET 13MM WRENCH
5 1 DRIVER MOUNTING BRACKET 17MM SOCKET
6 1 PASSENGER MOUNTING BRACKET 17MM WRENCH
7 1 UPPER PASSENGER SUPPORT BRACKET 19MM SOCKET
8 1 UPPER DRIVER SUPPORT BRACKET 19MM WRENCH
9 1 DRIVER SIDE STRAP RATCHET
10 1 PASSENGER SIDE STRAP TORQUE WRENCH
11 1 LOWER DRIVER SUPPORT BRACKET 5MM ALLEN
12 1 LOWER PASSENGER SUPPORT BRACKET
13 12 M6 BUTTON HEAD BOLT (BLACK ZINC)
14 12 M6 FLAT WASHER (BLACK ZINC)
15 12 M6 SERRATED FLANGE NUT (BLACK ZINC)
16 12 M6 LOCK WASHER (BLACK ZINC)
17 2 M10 HEX HEAD BOLT (BLACK ZINC)
18 2 M10 SPLIT LOCK WASHER (BLACK ZINC)
19 2 M10 FLAT WASHER (BLACK ZINC)
20 2 M10 HEX NUT (BLACK ZINC)
21 6 M8 BUTTON HEAD BOLT (BLACK ZINC)
22 6 M8 SPLIT LOCK WASHER (BLACK ZINC)
23 12 M8 FLAT WASHERS (BLACK ZINC)
24 6 M8 HEX NUT (BLACK ZINC)
25 16 M12 SERRATED FLANGE NUT (YELLOW ZINC)
26 12 M12 HEX BOLT (YELLOW ZINC)
27 16 M12 SPLIT LOCK WASHER (YELLOW ZINC)
28 28 M12 FLAT WASHER (YELLOW ZINC)
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
CONTENT
PROMOD FRONT BUMPER
APPLICATION:
2011-2016 Ford F-250/350/450/550 Super Duty
PART NUMBER:
58-41205

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
31 8 M10 FLAT WASHER (YELLOW ZINC)
32 4 M10 HEX NUT 8 M10 FLAT WASHER (YELLOW ZINC)
33 4 M12 NYLOCK NUTS (YELLOW ZINC)
34 6 M12 SPLIT LOCK WASHER (BLACK ZINC)
35 6 M12 FLAT WASHER (BLACK ZINC)
36 2 M12 HEX HEAD BOLT SHORT (BLACK ZINC)
37 4 M12 HEX HEAD BOLT LONG (BLACK ZINC)
29 4 M10 HEX HEAD BOLT (YELLOW ZINC)
30 4 M10 SPLIT LOCK WASHER (YELLOW ZINC)
ITEM 1 (Driver) ITEM 1 (Passenger) ITEM 2 (Driver)
ITEM 2 (Passenger)
ITEM 4
ITEM 3
ITEM 9 (Driver)
ITEM 8 (Driver)
ITEM 11 (Driver)
ITEM 5 (Driver)

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
2. Remove stock bumper.
a. Unbolt the plastic tow hook covers from the bumper. See Figure 1.
b. Disconnect all electrical connections to the bumper.
c. Unbolt the bumper from the two factory brackets. See Figure 2.
d. Remove stock bumper.
Fig. 1
Fig. 2

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
3. Unbolt the three bolts holding on the tow hooks. See Figure 3 Note: Factory tow hooks cannot be reused with this
bumper.
4. Unbolt the two bolts holding the factory box under the frame. See Figure 3
Fig. 3
5. Unbolt the two bolts holding on the factory bumper support brackets on each side. See Figure 4.
Fig. 4

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
6. Using the supplied M12 Hardware, loosely assemble the main mounting brackets (5, 6). See Figure 5-6. Note: All Hard-
ware mounts in a similar way to Figure 6 unless otherwise specified.
26
27
28
25
5
Item 5
Fig. 5 Fig. 6
Driver side shown
7. Using supplied M10 and M12 Hardware, Install the lower support bracket (11) onto the frame and the main bracket. Item
36 screws into item 25 through frame (not pictured). Note: black zinc and yellow zinc hardware is used simultaneously in
this step. Be sure to pay attention to the figure below for part locations. See Figure 7-9
Fig. 7
Item 36
Item 37
Item 12
Item 6
Passenger side shown
37
36 35
35
33
Used only in skid plate kit (not included)
34
34 12
Fig. 8
29
31
31
30
32
11
5
Fig. 9

6
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
8. Loosely attach the Center Section (3), main support brackets (5,6), and the side pods (1,2) using the supplied M12 Hard-
ware. See Figure 10.
Fig. 10
Driver Side Shown
26
28
25
27
1 3
5
9. Use the supplied M6 Hardware to attach the LED Brackets (4) to the center section. See Figure 11. Note: If installing an
LED Light Bar (sold separately), install it at this time.
10. Loosely install the upper support brackets (7, 8) onto the frame body posts using the supplied M10 black zinc hardware.
See Figure 12
11. Assemble the upper support straps (9, 10) onto the upper support bracket and the side pods using supplied M8 hardware.
See Figure 13.
Fig. 11
Driver Side Shown
4
3
13
16
14
15
20 19 18
19 17
Passenger Side Shown
Fig. 12

7
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
12. Attach the Mesh Side Covers (2) to the Bumper using the supplied M6 Hardware. See Figures 14 & 15.
13. Align bumper as desired and torque all hardware as specified: M6 to 7 ft-lbs, M8 to 18 ft-lbs, M10 to 38 ft-lbs, M12 to 60
ft-lbs.
Driver Side Shown
16
14
13
Fig. 14 Fig. 15
15
Items 21-24
Item 10
Item 8
Passenger Side Shown
Fig. 13

8
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
CARE INSTRUCTIONS
 REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER.
INSTALLATION COMPLETE
LED Lights and skid plate sold separately

9
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-5841205-RevA ECO #: W19-0025 DATE: 06/25/19
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product.
User should never exceed the vehicle manufacturers maximum tow and weight rating regardless
of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL
AS VEHICLE DAMAGE.
FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or
other reproductive harm. For more info go to www.p65warnings.ca.gov