Whalen Crestwood MNFP68CW30MB User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2021-04-30 Rev. 0001-A
Crestwood 68in. Fireplace Console
Model # MNFP68CW30MB
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DA
TE PURCHASE
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1. Please read the Assembly Instructions prior to assembling this product.
2. Remove all hardware from the box and sort by size.
3. Check to see that all hardware and parts are present BEFORE assembling.
4. Ask a friend to assist you with the assembly of this furniture.
5. To avoid damage, assemble the product on a sturdy, level and protective surface.
6. Please wait until all steps are completed before fully tightening bolts.
7. Make sure all screws and bolts are tightly fastened before the unit is used.
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging material
before discarding carton. Remove any remaining staples from the carton before discarding.
Remove all parts from carton and separate into groups as indicated on part list. Please ensure
all parts are included prior to assembly. Use of power tools to complete assembly is not
recommended.
This product is sold with two sets of Tipping Restraint Hardware Kit. You must
install the Tipping Restraint
Hardware between the wall and the console to prevent any accidents or damages. W
hen properly installed,
this restraint can provide protection against the unexpected tipping of the unit due to small tremors, bumps o
r
climbing. The restraint is only a deterrent and is not a substitute for proper adult supervision. Use of tip-over
restraints may only reduce, but not eliminate, the risk of tip-over.
G E N E R A L I N F O R M A T I O N , T I P S A N D T R I C K S
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IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least halfway by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Media Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Left Side Panel (Qty. 1) E- Right Side Panel (Qty. 1) F- Left Partition Panel (Qty. 1)
G- Right Partition Panel (Qty. 1) H- Left Stile (Qty. 1) I- Right Stile (Qty. 1)
J- Upper Stile Molding (Qty. 2) K- Middle Crossbar (Qty. 1) L- Long Firebox Support (Qty. 1)
M- Short Firebox Support (Qty. 2) N- Skirting Bottom Support (Qty. 1) O- Left Skirting (Qty. 1) P- Right Skirting (Qty. 1)
Q- Back Skirting (Qty. 1) R- Front Skirting (Qty. 1) S- Adjustable Shelf (Qty. 4)
T- Door (Qty. 2) U- Wood Door Panel (Qty. 2) V- Side Back Panel (Qty. 2)

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Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are
present before beginning assembly.
W- Middle Back Panel (Qty. 1) Fireplace Insert (Qty. 1) Remote Control with Battery (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) M3.5 x 12 mm Flat Head Screw
(Qty. 50+2 extra) (Qty. 50+2 extra) (Qty. 51+2 extra) (Qty. 4+1 extra)
(5) M3.5 x 12 mm Pan Head Screw (6) M3.5 x 15 mm Washer Head Screw (7) M4 x 25 mm Screw
(Qty. 4+1 extra) (Qty. 36+1 extra) (Qty. 6+1 extra)
(8) M4 x 38 mm Screw (9) M4 x 50 mm Screw (10) Door Stopper (11) Floor Leveler
(Qty. 2) (Qty. 8+1 extra) (Qty. 2) (Qty. 2)
(12) Mending Plate (Qty. 2) (13) Handle (Qty. 2) (14) 5/32 x 22 mm Handle Bolt (Qty. 4) (15) Shelf Support (Qty. 2)
(16) Cam Lock Cover (Qty. 14+1 extra) (17) Acrylic Stopper (Qty. 1) (18) Metal Bracket (Qty. 2)
(19) M3 x 15 mm Screw (Qty. 4+1 extra) Glue (Qty. 2) Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required (not provided): Phillips screwdriver, stud finder, power drill and 3 mm/0.1 in drill bit.

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Assembly Instructions
NOTE: Please do not fully tighten all bolts until you finish assembling all parts. Once assembled, go back
and fully tighten all bolts. This will make it easier during assembly of unit.
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Using the pilot holes as a guide, attach one Door Stopper (10) to each Partition Panel (F and G) with
two 15 mm Screws (19) per panel.
3. Securely screw the Cam Bolts (2) into the designated small holes on the Partition Panels (F and G),
Stiles (H and I) and Middle Crossbar (K) using a Phillips screwdriver. DO NOT overtighten the Cam
Bolts.

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Assembly Instructions
4. Insert Wood Dowels (3) into the inner holes on the Media Shelf (B), Partition Panels (F and G) and
Upper Stile Moldings (J). Tap in with a rubber mallet, if necessary. Make sure that you use a small
amount of glue with both ends of all dowels.
5. Align and attach the Left Stile (H) to the Left Partition Panel (F) by engaging four Cam Locks (1)
(Refer to page 3 on Cam Lock system operation supplement).
6. Repeat the same procedure to attach the Right Stile (I) to the Right Partition Panel (G).

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Assembly Instructions
7. Align and attach the Middle Crossbar (K) to the Media Shelf (B) by engaging three Cam Locks (1).
8. Attach the assembled Media Shelf (B) between the Partition Panels (F and G) by engaging four Cam
Locks (1).

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Assembly Instructions
9. Stand the previous assembly unit upright.
10. Fasten the Upper Stile Moldings (J) to the Left and Right Stiles (H and I) with four 25mm Screws (7).
11. Lay down the assembled unit.
12. Glue and insert eight Wood Dowels (3) into the inner holes of the Partition Panels (F and G) at both
ends.

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Assembly Instructions
13. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A) and Bottom
Panel (C) using a Phillips screwdriver.
14. Securely screw the Cam Bolts (2) into the designated small holes on Left and Right Skirtings (O and P)
and Front Skirting (R) using a Phillips screwdriver.

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Assembly Instructions
15. Glue the Wood Dowels (3) into the indicated holes on Side Skirtings (O and P), Back Skirting (Q) and
Skirting Bottom Support (N).
16. Glue the Wood Dowels (3) into the indicated holes on the Firebox Supports (L and M) and Front
Skirting (R).

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Assembly Instructions
17. Attach Back Skirting (Q) between the Left and Right Skirtings (O and P) by engaging two Cam Locks
(1).
18. Attach Skirting Bottom Support (N) to the Front Skirting (R) by engaging one Cam Lock (1).
Cam Bolt holes
must face in

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Assembly Instructions
19. Attach the Front Skirting (R) to the Side Skirtings (O and P) by engaging two Cam Locks (1).
20. Fasten the Skirting Bottom Support (N) to the Back Skirting (Q) with two 38 mm Screws (8).
21. Attach the assembled base onto the Bottom Panel (C) by engaging fourteen Cam Locks (1).
Threaded hole for
f
loor
l
eveler
Pilot holes for Long
Firebox Support

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Assembly Instructions
22. Securely screw the Cam Bolts (2) into the designated small holes on the top surface of Bottom Panel (C)
using a Phillips screwdriver.
23. Attach the Short Firebox Supports (M) to the Bottom Panel (C) by engaging four Cam Locks (1).

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Assembly Instructions
24. Align and attach the Long Firebox Support (L) to the Bottom Panel (C) using four 50 mm Screws (9).
25. Align the drilled holes on the Bottom Panel (C) with the inserted Wood Dowels on both Partition Panels
(F and G), then press them together.
26. Insert four 50 mm Screws (9) through the predrilled holes on the Bottom Panel (C) and securely screw
into the Partition Panels (F and G).

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Assembly Instructions
27. Glue four Wood Dowels (3) into the inner holes on each Side Panels (D and E) at both ends.
28. Attach the Side Panels (D and E) to the Bottom Panel (C) by engaging four Cam Locks (1).
Door hinge mounting
bases point towards
the front of the unit

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Assembly Instructions
29. Attach the Top Panel (A) to the Side Panels (D and E) and Partition Panels (F and G) by engaging eight
Cam Locks (1).
30. Screw in two Floor Levelers (11) into the threaded holes in the Front Skirting (R).

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Assembly Instructions
31. Turn the assembled unit over so that its back is facing up.
32. Fasten the Long Firebox Support (L) to the Left and Right Stiles (H and I) by attaching two Mending
Plates (12) at the joints, using two 12 mm Screws (4) per plate.
33. Insert two 25 mm Screws (7) through the countersunk holes on the Left and Right Stiles (H and I) and
screw into the Middle Crossbar (K).
34. Now, go back and tighten all cam locks and screws. Make sure that all the parts are tight and there are
no gaps between the pieces. This will help keep the unit square.
35. Pick up the Middle Back Panel (W) and align the pre-drilled holes against the upper long edge with the
pilot holes on the back stretcher of Top Panel (A). Attach the Middle Back Panel (W) in place using the
provided Washer Head Screws (6).
NOTE: We recommend attaching back panel with the washer head screws at the corners first.
36. Align and attach two Side Back Panels (V) to the mantel base with the provided Washer Head Screws
(6).

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Assembly Instructions
37. Stand the assembled unit upright.
38. Pick up one Door (T) and attach the extended hinge arms to the hinge bases installed on the Left Side
Panel (D). Loosen the bolt on the back of the hinge base for an easy fit. Align and insert the “U” slot on
the hinge arm under the bolt head on the back of the hinge base. Make sure that both door hinges
engage and function properly. Tighten the bolt on the hinge base to lock the hinges in place.
39. Repeat the same process to attach the other Door (T) to the Right Side Panel (E).
40. Open and close the doors to make sure they are aligned and shut correctly. If necessary, adjust the
screws on the hinge arm for a better fit.
41. Attach one Handle (13) to the front side of each Door (T) with two 22 mm Handle Bolts (14) per door.
Drainage holes face downward

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Assembly Instructions
42. Insert eight Shelf Supports (15) into the holes at your desired height on each compartment. Make sure
that you place the four shelf supports at the same level so the shelves are not tilted.
43. Tilt and rest the Adjustable Shelves (S) onto the Shelf Supports (15).
44. Insert the Cam Lock Covers (16) into the cross slots on the visible cam locks on the vertical panels (D,
E, F and G).