Whalen LLAVC48C User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 15548
48"TV Console
Model # LLAVC48C
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store
where it was purchased. Please call our toll-free customer service number and have your instructions and parts
list ready to provide the model name, part name or factory number:
1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday
ONLINE: www.whalenfurniture.com EMAIL: [e-mail]
Video Instruction Guides
Go to http://whalen.showuhow.com to view step-by-step instructional videos
for assembling and installing your product. Enter the following product number
on the ShowUhow homepage.
LOT NUMBER:
DATE PURCHASED: / /
LLAVC48C

Model # LLAVC48C
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Whalen Furniture Mfg., Inc. Page 2 Factory No. 15548
MANUFACTURER: Whalen Furniture Mfg., Inc.
CATALOG: 48" TV Console (LLAVC48C)
DATE OF MANUFACTURE: November 2012
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 30 lb. (13.6 kg)
FITS UP TO MOST 54” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH
FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND
WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT
PANEL TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN
CENTRE OF UNIT; CRT TVS, IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT
PANEL TVS OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT
LIMITS COULD FALL OFF OR BREAK THE UNIT
,
CAUSING POSSIBLE SERIOUS INJURY.
MAXIMUM LOAD 50 lb. (22.7 kg)

Model # LLAVC48C
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Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel.
2. Connect both panels together; making sure the Cam Bolt goes into the pre-drilled hole at the end of the
panel with the Cam Lock.
3. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
4. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
5. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

Model # LLAVC48C
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Parts and Hardware List
Please read completely through the instructions and verify that all parts listed are present before
beginning assembly.
A- Top Panel (1) B- Left Side Panel (1) C- Right Side Panel (1)
D- Bottom Panel (1) E- Front Crossbar (1) F- Back Crossbar (1)
G- Front Bottom Stretcher (1) H- Back Bottom Stretcher (1) I- Bottom Partition (1)
J- Top Partition (1) K- Left Adjustable Shelf (1) L- Right Adjustable Shelf (1)
M- Left Door (1) N- Right Door (1) O- Back Panel (1)
P- Center Support w/Leveler (1) Q- Left Drawer Front (1) R- Left Drawer Left Side (1) S- Left Drawer Right Side (1)
T- Left Drawer Bottom Panel U- Right Drawer Front V- Right Drawer Left Side W- Right Drawer Right Side
(1) (1) (1) (1)
X- Right Drawer Bottom Panel (1) Y- Drawer Back Panel (2) Z- Cable Wheel (2)

Model # LLAVC48C
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Whalen Furniture Mfg., Inc. Page 5 Factory No. 15548
Parts and Hardware List
Please read completely through the instructions and verify that all parts listed are present before
beginning assembly.
(1) Small Cam Lock (2) Large Cam Lock (3) Small Cam Bolt (4) Large Cam Bolt
(8+1 extra) (23+1 extra) (8+1 extra) (23+1 extra)
(5) Wood Dowel (6) M6 x 20 mm Bolt (7) M5 x 38 mm Screw (8) M5 x 50 mm Screw
(31+1 extra) (4+1 extra) (8+1 extra) (4+1 extra)
(9) M3.5 x 12 mm Pan Head Screw (10) M4 x 12 mm Pan Head Screw (11) M3 x 16 mm Pan Head Screw
(8+1 extra) (8+1 extra) (4+1 extra)
(12) M3 x 19 mm Ring Shank Nail (13) Cam Lock Cover (14) Shelf Pin
(32+1 extra) (22+1 extra) (8+1 extra)
(15) Plastic Connector (4) (16) Metal Bracket (2) (17) Magnetic Catch (2)
(18) Handle (4) (19) 12 mm Handle Bolt (4) (20) 20 mm Handle Bolt (4)
Touch-up Pen (1) Glue (1) Tipping Restraint Hardware Kit (2)
(Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided).

Model # LLAVC48C
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Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts listed.
2. Place the Left and Right Drawer Fronts (Q and U) on a level and protective surface with the holes
facing up. Securely screw 4 Small Cam Bolts (3) into the pre-drilled small holes on each Drawer Front.
3. Attach the Left Drawer Side Panels (R and S) to the Left Drawer Front (Q) by engaging four Small
Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). Make sure the grooves
face inward and line up with each other.
4. Repeat the last step to attach the Right Drawer Side Panels (V and W) to the Right Drawer Front (U).
Q
3
Q/U
U
1
V

Model # LLAVC48C
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U
Drawer Assembling
5. Slide the Left Drawer Bottom Panel (T) all the way into the grooves on the Left Drawer Side Panels (R
and S) and the Left Drawer Front (Q) with the finished surface up.
6. Repeat the last step with the Right Drawer Bottom Panel (X).
7. Fasten the Drawer Back Panels (Y) to the assembled units using two M5 x 38 mm Screws (7) per side.
Make sure that the Drawer Bottom Panel fits securely into the groove of the Drawer Back Panel (Y).
Tighten all the screws with a Phillips screwdriver.
T
Y
Y
V
Y
Y
7
7

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Assembly Instructions
8. Attach the Drawer Handles (18) to the outside of the Left and Right Drawer Fronts (Q and U) using two
12 mm Handle Bolts (19) provided.
9. Place the Top Panel (A), the Left and Right Side Panels (B and C) and the Bottom Panel (D) on a level
and protective surface with the holes facing up. Securely screw the Large Cam Bolts (4) all the way into
the designated small holes, as shown in the illustration below. Fully tighten with a Phillips screwdriver.
AB
C
4
S
19
18
U
18
19

Model # LLAVC48C
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Assembly Instructions
10. Insert four Wood Dowels (5) into the inner end holes of the Back Bottom Stretcher (H). Tap in with a
rubber mallet if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
11. Align the large holes on the Bottom Panel (D) with the inserted Wood Dowels (5) on the Back Bottom
Stretcher (H), and then press them together. Make sure the Cam Lock holes on the Back Bottom
Stretcher (H) will face inward. Secure the Back Bottom Stretcher (H) in place by engaging three Large
Cam Locks (2) (Refer to page 3 on Cam Lock system operation supplement).
12. Insert five Wood Dowels (5) into the end holes of the Front Bottom Stretcher (G) and attach it to the
Bottom Panel (D). Fasten the Front Bottom Stretcher (G) in place by attaching 4 Plastic Connectors (15)
at the joints with two M3.5 x 12 mm Pan Head Screw (9) in each, using the pilot holes as a reference.
5
D
H
15
9
9
H
H
5D
G
D
G

Model # LLAVC48C
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Assembly Instructions
13. Securely screw one Large Cam Bolt (4) into the middle small hole on the Front Crossbar (E) and Back
Crossbar (F) respectively, as shown in the illustration.
14. Align two Magnetic Catches (17) to the pilot holes on the Front Crossbar (E) with the magnetic plates
facing the curved edge. And then fasten the Magnetic Catches (17) in place using two M3 x 16 mm
Screws (11) per catch.
15. Insert two Wood Dowels (5) into the inner holes on the bottom end of the Top Partition (J).
16. Align the large hole on the Back Crossbar (F) with the Wood Dowel (5) on the back of the Top Partition
(J), and then press them together. Make sure the back edges are even with each other. Screw one M5 x
50 mm Wood Screw (8) through the counter-sunk hole on the Back Crossbar (F) and into the hole on
the Top Partition (J) to secure the Back Crossbar to the Top Partition.
17. Repeat the last procedure to attach the Front Crossbar (E) to the Top Partition (J). Make sure the
Magnetic Catches will face toward the Bottom Partition. Securely tighten the screws with a Phillips
screwdriver.
E
F
411
417
J
E
F
8
85