Whalen Wesleyan Drop Lid Secretary User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 16015
Wesleyan Drop Lid Secretary
Model # JCS20501-B
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED. 2 PEOPLE RECOMMENDED.
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # JCS20501-B
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 2 Factory No. 16015
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 3, 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

Model # JCS20501-B
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 3 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (1) B- Left Side Panel (1) BP- Left Side Post (1)
C- Right Side Panel (1) CP- Right Side Post (1) D- Drawer Housing Top Panel (1)
E- Drawer Housing Bottom Panel (1) F- Bottom Panel (1) G- Bottom Front Stretcher (1)
H- Bottom Back Stretcher (1) IL- Left Back Panel (1) IR- Right Back Panel (1)
J- Lower Partition Panel (1) K- Sliding Shelf (1) L - Adjustable Shelf (1)
M- Drop Lid (1) NL- Left Door Panel (1) NR- Right Door Panel (1)
O- Bottom Front Molding (1) PL- Left Bottom Molding (1) PL- Right Bottom Molding (1)
QL- Left Slide Support (1) QR- Right Slide Support (1) QM- Middle Slide Support (1)

Model # JCS20501-B
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 4 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
R- Drawer Housing Side Panel (2) SL- Left Lid Support Arm (1) SR- Right Lid Support Arm (1)
T- Slide Shelf Support (1) U- Pigeon Cube Top Panel (1) U1- Pigeon Cube Outer Panel (2)
U2- Pigeon Cube Inner Panel (2) U3- Pigeon Cube Bottom Panel (2) U4- Pigeon Cube Small Shelf (2)
(With the middle through holes)
U5- Pigeon Cube Large Shelf (1) U6- Pigeon Cube Back Panel (1) V- Drawer Front (2)
V1 - Drawer Back Panel (2) V2- Drawer Left Side (2) V3- Drawer Right Side (2)
V4- Drawer Bottom Panel (2) WL- 14” Left Slides (1) WR- 14” Right Slides (1) X- Drop Lid Support (2)
(1) Small Cam Lock (38+1 extra) (2) Large Cam Lock (36+1 extra) (3) Long Cam Bolt (58+2 extra)

Model # JCS20501-B
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 5 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(4) M8 x 30 mm Wood Dowel (5) M6 x 30 mm Wood Dowel (6) M6 x 55 mm Wood Dowel
(54+2 extra) (27+1 extra) (4+1 extra)
(7) 1-1/8” Bolt (11+1 extra) (8) Flat Washer (11+1 extra) (9) #6 x 1/2” Screw (38+1 extra)
(10) #6.5 x 1/2” Screw (16+1 extra) (11) #8 x 1-1/4” Screw (8+1 extra) (12) #8 x 1-1/2” Screw (11+1 extra)
(13) #6 x 5/8” Screw (14) 3/4” Ring Shank Nail (15) Small Magnetic Catch (16) Large Magnetic Catch
(6+1 extra) (21+1 extra) (2) (1)
(17) Cam Lock Cover with Cross (18) Cam Lock Cover with Rod (19) Drop-down Hinge (20) Door Hinge
(15+1 extra) (22+1 extra) (3) (4)
(21) Knob (5) (22) Knob Bolt (5) (23) Rubber Pad (2+1 extra)
(24) Short Cam Bolt (16+1 extra) (25) Shelf Pin (4+1 extra) 4 mm Allen Wrench (1)
Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (2)
(Included in plastic bag)
Tools required: Allen Wrench (provided), Phillips screwdriver and Hammer (not provided).

Model # JCS20501-B
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 6 Factory No. 16015
Utility Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Place one Drawer Front (V) on a level and protective surface with the holes facing up. Securely screw 4
Long Cam Bolts (3) into the designated small holes, as shown in the illustration.
3. Attach the Drawer Left and Right Side Panels (V2 and V3) to the Drawer Front (V) by engaging four
Small Cam Locks (1) (Refer to page 2 on Cam Lock system operation supplement). Make sure that the
grooves face inward and line up with each other.
4. Slide one Drawer Bottom Panel (V4) into the grooves between the Drawer Side Panels (V2 and V3)
until fully inserted into Drawer Front (V). Make sure that the finished surface is up.
V

Model # JCS20501-B
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Whalen Furniture Mfg., Inc. Page 7 Factory No. 16015
Utility Drawer Assembling
5. Fasten the Drawer Back Panel (V1) to the Drawer Side Panels (V2 and V3) using four 1-1/4” Screws
(11). Make sure that the Drawer Bottom Panel (V4) fits securely into the groove of the Drawer Back
Panel (V1). Tighten all the screws with a Phillips screwdriver.
6. Attach one Knob (21) to the outside of the Drawer Front (V) using the provided Knob Bolt (22).
7. Repeat the same process to assemble the other utility drawer.
V4
V3
21

Model # JCS20501-B
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Assembly Instructions
8. Place the Pigeon Cube Top Panel (U), the Pigeon Cube Outer Panels (U1) and the Pigeon Cube Inner
Panels (U2) on a level and protective surface with the holes facing up. Securely screw 16 Short Cam
Bolts (24) into the designated small holes, as shown in the illustration.
24

Model # JCS20501-B
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Whalen Furniture Mfg., Inc. Page 9 Factory No. 16015
Assembly Instructions
9. Insert one M6 x 30 mm Wood Dowel (5) into the middle end hole of one Pigeon Cube Bottom Panel
(U3). Tap in with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both
ends of all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels.
10. Align and attach the Pigeon Cube Bottom Panel (U3) to one Pigeon Cube Outer Panel (U1) by engaging
two Small Cam Locks (1). Make sure that the Cam Locks (1) face the bottom of the unit.
11. Attach one Pigeon Cube Small Shelf (U4) to the Pigeon Cube Outer Panel (U1) with two M6 x 30 mm
Wood Dowels (5). Make sure that the raw edges on the Pigeon Cube Small Shelf (U4) and the Pigeon
Cube Bottom Panel (U3) point towards the same direction. As shown.
12. Insert two M6 x 55 mm Wood Dowels (6) into the other end holes of the Pigeon Small Shelf (U4) and
insert one M6 x 30 mm Wood Dowel (5) into the middle end hole of the Pigeon Cube Bottom Panel
(U3). Position one Pigeon Cube Inner Panel (U2) onto the inserted wood dowels and press them
together. Fasten the Pigeon Cube Inner Panel (U2) to the Pigeon Cube Bottom Panel (U3) by engaging
two Small Cam Locks (1). As shown below.
13. Repeat the same procedure to assemble the other pigeon cube.

Model # JCS20501-B
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Whalen Furniture Mfg., Inc. Page 10 Factory No. 16015
Assembly Instructions
14. Stand the assemble pigeon cubes upright.
15. Align the drilled holes of the Pigeon Cube Large Shelf (U5) with the inserted M6 x 55 mm Wood
Dowels (6) on the Pigeon Cube Inner Panels (U2) and press them together. Make sure that the raw
edges point towards the same direction.
16. Insert one M6 x 30 mm Wood Dowel (5) into the top inner hole of each Pigeon Cube Outer Panel (U1)
and Pigeon Cube Inner Panel (U2). As shown.
17. Position the Pigeon Cube Top Panel (U) onto the inserted Wood Dowels (5) making sure the back edges
are even with each other. Attach the Top Panel (U) in place by engaging eight Small Cam Locks (1).