Whalen TV Console BBAVCL54-SMB User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2016-03-18 Rev. 1 Factory: DONPEA
54" TV Console
Model # BBAVCL54-SMB
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday
ONLINE: www.whalenfurniture.com EMAIL: [e-mail]
On-line Video Instruction Guides
Go to www.guides.sellpoints.com to view step-by-step instructional
videos for assembling and installing your product. Enter the following
product number on the website.
LOT NUMBER:
DATE PURCHASE
D
:
/
/
BB
A
V
C
L54
-
SMB

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MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 54" TV Console (BBAVCL54-SMB)
DATE OF MANUFACTURE: April 2016
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 65” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
12
3
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT,CAUSING POSSIBLE SERIOUS INJURY.

3
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1
)
D- Left Side Panel (Qty. 1) E- Right Side Panel (Qty. 1) F- Left Lower Partition (Qty. 1)
G- Right Lower Partition Panel (Qty. 1) H- Upper Partition Panel (Qty. 1) I- Door Panel (Qty. 2)
J- Large Adjustable Shelf K- Left Small Adjustable Shelf L- Right Small Adjustable Shelf
(Qty. 1) (Qty. 1) (Qty. 1)
M- Back Panel (Qty. 1) N- Left Side Frame (Qty. 1) O- Right Side Frame (Qty. 1)
P- Upper Cross Stretcher (Qty. 1) Q- Lower Cross Stretcher (Qty. 1) R- Bottom Stretcher (Qty. 2)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 18+1 extra) (Qty. 18+1 extra) (Qty. 22+1 extra)
(4) Ø4 x 50 mm Wood Screw (5) Ø3.5 x 15 mm Washer Head Screw (6) Cam Lock Cover
(Qty. 6+1 extra) (Qty. 34+1 extra) (Qty. 28+1 extra)
(7) Ø1/4" x 25 mm Bolt (8) Ø1/4" x 15 mm Bolt (9) Lock Washer
(Qty. 8+1 extra) (Qty. 9+1 extra) (Qty. 9+1 extra)
(10) Flat Washer (Qty. 9+1 extra) (11) Handle (Qty. 2) (12) Handle Bolt (Qty. 4)
(13) Shelf Pin (Qty. 12+1 extra) Allen Wrench (Qty. 1) Glue (Qty. 1)
Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 1)
(Included in plastic bag)
Tools required: Allen wrench (provided) and Phillips screwdriver (not provided).

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Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or empty carton to avoid any scratch.
2. Lay out the Top Panel (A), Fixed Shelf (B), Bottom Panel (C), Left and Right Side Panels (D and E)
with the holes facing up. Securely screw the Cam Bolts (2) into the designated small holes as shown in
the illustration.
3. Glue one Wood Dowel (3) into the center hole on the upper edge of Upper Partition (H). Tap in with a
rubber mallet, if necessary.
NOTE: The upper edge of Upper Partition (H) has two cam lock holes running against. It is very
important to use a small amount of glue on both ends of dowels.
4. Align the cam lock holes on the Upper Partition (H) with the installed Cam Bolts (2) on the Top Panel
(A) and press them together. Fasten the Upper Partition (H) in place by engaging two Cam Locks (1)
(Refer to page 3 on Cam Lock system operation supplement).
A
C
2
B
D
E
A
H
13

7
Assembly Instructions
5. Glue four Wood Dowels (3) into the inner holes of the Fixed Shelf (B) at both ends.
6. Align the large holes on the Left Side Panel (D) with the inserted Wood Dowels (3) on the Fixed Shelf
(B), then press them together. Secure the Fixed Shelf (B) in place by engaging two Cam Locks (1).
7. Repeat the previous step to attach the Right Side Panel (E) to the Fixed Shelf (B).
8. Glue five Wood Dowels (3) into the inner holes of Top Panel (A) and Upper Partition Panel (H).
9. Align the large holes on both Side Panels (D and E) and Fixed Shelf (B) with the inserted Wood
Dowels (3), and then press them together.
10. Fasten the Fixed Shelf (B) to the Upper Partition Panel (H) with two 50 mm Wood Screws (4).
11. Attach the Side Panels (D and E) to the Top Panel (A) by engaging four Cam Locks (1).
B
A
H
E
D
3
1
3
4
B
D
E
1
3

8
Assembly Instructions
12. Align and attach Left and Right Lower Partition Panels (F and G) to the support rails of the Fixed Shelf
(B) by using four Wood Dowels (3) and four Cam Locks (1), as shown.
13. Glue eight Wood Dowels (3) into the inner holes of both Side Panels (D and E) and Partition Panels (F
and G).
14. Properly position the Bottom Panel (C) onto the inserted Wood Dowels (3). Fasten the Bottom Panel (C)
to the Left and Right Partition Panels (F and G) by using four 50 mm Screws (4).
15. Attach the Bottom Panel (C) to the Side Panels (D and E) by engaging four Cam Locks (1).
B
G
F
3
1
B
E
G
F
D
C
3
4
4
3
1

9
Assembly Instructions
16. Align and attach the Left Side Frame (N) to the Left Side Panel (D) using four 25 mm Bolts (7) from
inside through the mounting holes and loosely screw into the Side Frame.
17. Repeat the previous step to attach the Right Side Frame (O) at the opposite end.
NOTE: DO NOT fully tighten the bolts.
18. Combine the Upper and Lower Cross Stretchers (P and Q) together with one 15 mm Bolt (8), one Lock
Washer (9) and one Flat Washer (10).
P
Q
8
9
10
C
7
D
E
O
N

10
Assembly Instructions
19. Align and attach the assembled Cross Stretcher (P and Q) between the Side Frames (N and O) by using
four 15 mm Bolts (8) with the Washers (9 and 10) through the end brackets and screw into place.
20. Fit the two Bottom Stretchers (R) between the posts of Side Frames (N and O) and fasten them in place
with four 15 mm Bolts (8) and four Washers (9 and 10) as shown.
Q
R
R
P
N
O
10
9
8
PQ
10
9
8
N
O