WIKA WUD-2x-E User manual

Operating instructions
Betriebsanleitung
Mode d'emploi
Manuale d'uso
EN
DE
FR
IT
Ultra high purity transducer, model WUD-2x-E
Ultra high purity transducer, model WUD-2x-E Page 2 - 15
Ultra High Purity Transducer, Typ WUD-2x-E Seite 16 - 29
Transducteur Ultra Haute Pureté, type WUD-2x-E Page 30 - 43
Trasduttore Ultra High Purity, modello WUD-2x-E Pagina 44 - 57

2WIKA operating instructions ultra high purity transducer, model WUD-2x-E
EN
14504737.01 01/2023 EN/DE/FR/IT
© 01/2023 WIKA Alexander Wiegand SE & Co. KG
All rights reserved.
WIKA®is a registered trademark in various countries.
1. General information
1. General information
Prior to starting any work, read the operating instructions! Keep for later use!
These operating instructions contain important information on handling the EtherCAT® transducer. Working safely
requires that all safety instructions and work instructions are observed.
The general terms and conditions of WIKA Alexander Wiegand SE & Co. KG shall apply.
Further information:
- Internet address: www.wika.de / www.wika.com
- Contact: Tel.: [phone]
[email protected]
- Data sheet: PE 87.12
- Additional instruction: WUD-2x-E EtherCAT®
- Test report: Online at portal.wika.com/serial/
Via QR code on the product label
- Declaration of conformity: Online at www.wika.de
- Tapped holes for process connections: Technical information IN 00.14


3WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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2. Short overview / 3. Safety
2. Short overview
2.1 Overview
3. Safety
3.1 Explanation of symbols and terms
WARNING!
The signal word indicates a hazard with a medium degree of risk which, if not avoided, may result in
death or serious injury.






 


Electrical connection, signal
Electrical connection, current
Potentiometer (depending on instrument version)
Case; product label

Process connection, thread
Switchable pressure display
RUN/ERROR LED
ID address selection switch
Ethernet status LEDs

instruction WUD-2x-E EtherCAT®”

4WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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3. Safety
CAUTION!
The signal word indicates a hazard with a low degree of risk which, if not avoided, may result in a minor
or moderate injury.
Information

operation.
3.2 Intended use
The transducer may only be used in such applications as are within its technical performance limits, in particular with
regard to its material resistance limit, leakage rate limits and permissible temperature and pressure limits.
It is the sole responsibility of the manufacturer or operator of a machine or plant to ensure the suitability of the
transducer, and its media resistance, within the application through proper choice of materials and maintenance cycles.

The mounting, dismounting, installation, parameterisation and maintenance of the transducer in industrial

The instrument has been designed and built solely for the intended use described here, and may only be used
accordingly.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
3.3 Improper use

The following points, in particular, count as improper use and are not permissible:
Use of this instrument in safety or emergency shutdown devices

Use in hazardous areas
Use with abrasive and viscous media

5WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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3. Safety
3.4 Personnel qualication
Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel who, based on their technical training,

regulations, current standards and directives, must be capable of carrying out the work described and independently
recognising potential hazards.
3.5 Labelling, safety marks
Product label (example)
Model designation Coded date of manufacture
Article number QR-Code to WIKA serial number application
Digital serial number Output signal
Serial number Additional information
Auxiliary power Measuring range
 Pin assignment
Approvals Potentiometer (depending on version)
Before mounting and commissioning the instrument, ensure you read the operating instructions!





11 
 
13 12

14
11
12
13
14

6WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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4. Mounting
DC voltage
Do not dispose of with household waste. Ensure a proper disposal in accordance with national regula-
tions.
4. Mounting
4.1 Mechanical mounting
Requirements for the mounting point
Only use the transducer if it is in perfect condition with respect to safety.
Prior to commissioning, the transducer must be subjected to a visual inspection.
Obvious damage must be reported immediately.
WARNING!
Damage to property due to improper welding
Improper welding can lead to a short-circuit and damage to electrical equipment.
Before arc-welding, ensure the transducer is not connected to any other devices.
Disconnect all electrical connections to the transducer.
Ensure that the supply lines from the stranded wire do not come into contact with metal surfaces.

4.2 Electrical mounting
Pin assignment

The pin assignment on the product label refers only to the M8 3-pin for power supply. For the pin assign-
ment of the RJ45, see data sheet PE 87.12.

7WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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4. Mounting / 5. Faults
Voltage supply

For instruments without North American certication:

voltage or voltages greater than AC 50 V or DC 120 V for dry environments. A connection to an SELV circuit is

installation standard.
Shielding and grounding
Include the transducer in the equipotential bonding via the process connection or connect it to ground (earth). It must

cable shielding.
Warning!
Physical injuries and damage to property and the environment
The instrument shield does not act as a protective conductor for protection of personnel, rather as a

Information
Only use shielded communication cables and connection elements, at least CAT6 or higher.
5. Faults
CAUTION!
Physical injuries and damage to property and the environment
If faults cannot be eliminated by means of the listed measures, the transducer must be taken out of
operation immediately.
Ensure that pressure or signal is no longer present and protect against accidental commissioning.
Contact the manufacturer.


8WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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

Faults Causes Measures
Constant output signal upon change
in pressure
Mechanical overload caused by
overpressure
Replace instrument
Auxiliary power too high Replace instrument
No output signal No/wrong auxiliary power or current pulse Correct the auxiliary power
Cable break Replace cable
Deviating output or zero point signal Zero point maladjusted Adjust the zero point
Deviating zero point signal Medium or ambient temperature too high/
low
Operate the instrument within the
permissible temperature range, note the
permissible temperature error
Diaphragm damaged, corrosion at
diaphragm or process connection
Replace instrument
Signal span drops/too small Diaphragm damaged, corrosion at
diaphragm or process connection
Replace instrument
6. Maintenance
6.1 Maintenance
This transducer is maintenance-free.
Repairs must only be carried out by the manufacturer.
6.2 Setting the zero point
Only valid for WUD-2x-E with mechanical zero point setting.

Point 14 marks the position of the potentiometer. If the potentiometer is not visible, then the zero point setting is
made via EtherCAT®.
5. Faults / 6. Maintenance

9WIKA operating instructions ultra high purity transducer, model WUD-2x-E
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6. Maintenance / 7. Dismounting, return and disposal
 
www.wika.com.
Required tools
Screwdriver 1 ... 1.5 mm
For instruments with absolute pressure measuring ranges or +/- ranges, appropriate calibration equipment and a
vacuum pump are required.
Procedure
1. Depressurise the transducer.
2. Apply auxiliary power.
3. Lift up the adhesive label.
4. Set the zero point.


5. Check the zero point.
6. Stick the adhesive label down.
6.3 Cleaning
Only use commercially available and solvent-free cleaning agents.
7. Dismounting, return and disposal
7.1 Dismounting
WARNING!
Hazardous media
Should a failure occur, aggressive media with extremely high temperature and under high pressure or
vacuum may be present at the instrument.
Depressurise and de-energise the transducer before dismounting it.

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7.2 Return
WARNING!
Physical injuries and damage to property and the environment through residual media
Residual media in the dismounted instrument can result in a risk to persons, the environment and
equipment.
In case of hazardous substances, enclose the material safety data sheet for the corresponding
medium.
Strictly observe the following when shipping the instrument:
All instruments delivered to WIKA must be free from any kind of hazardous substances (acids, bases, solutions, etc.)
and must therefore be cleaned before being returned.
When returning the instrument, use the original packaging or a suitable transport packaging.

Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance

Do not dispose of with household waste. Ensure a proper disposal in accordance with national regula-
tions.
8. Specications



7. Dismounting, return and disposal / 8. Specications

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8. Specications
Specications
Measuring range 
Maximum working pressure 
Overpressure limit 2 times (4 times for measuring range 2 bar [30 psi])
Max. measured error per
IEC 62828-1
0.3 % (0.6 % for measuring range 2 bar [30 psi])
Mean temperature coecient
Zero point 
Span 
Vacuum resistance Yes
Output signal EtherCAT® SDP 5003.2080
Auxiliary power DC 10 … 30 V
Power consumption < 2 W
Switch-on time < 30 sec.
Pin assignment 
Reverse polarity protection U+ vs. U-
Insulation voltage DC 500 V
Material (wetted) 316L per SEMI F20, 316L VIM/VAR, 2.4711 / UNS R30003
Medium temperature limit -20 ... +100 °C [-4 ... +212 °F]
Ambient temperature limit -10 … +60 °C [14 ...140 °F]
Storage temperature limit -10 … +60 °C [14 ...140 °F]
Helium leak test < 1 x 10-9mbar l/sec (atm STD cc/sec) per SEMI F1
Assembly and packaging location Clean room class 5 per ISO 14644

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Dimensions in mm [in], model WUD-20-E
8. Specications
Weight: approx. 125 g [0.28 lbs]
Zero point setting

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8. Specications
Dimensions in mm [in], model WUD-25-E
Weight: approx. 225 g [0.5 lbs]
Zero point setting

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8. Specications
Dimensions in mm [in], model WUD-26-E
Weight: approx. 160 g [0.35 lbs]
Zero point setting

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© 01/2023 WIKA Alexander Wiegand SE & Co. KG
Alle Rechte vorbehalten.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
1. Allgemeines
1. Allgemeines
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!


Es gelten die allgemeinen Geschäftsbedingungen der WIKA Alexander Wiegand SE & Co. KG.
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- Kontakt: Tel.: [phone]
[email protected]
- Datenblatt: PE 87.12
- Zusatzinformation: WUD-2x-E EtherCAT®
- Testreport: Online unter portal.wika.com/serial/
Über QR-Code auf dem Typenschild
- Konformitätserklärung: Online unter www.wika.de
- Einschraublöcher für Prozessanschlüsse: Technische Information IN 00.14


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2. Kurzübersicht / 3. Sicherheit
2. Kurzübersicht
2.1 Übersicht
3. Sicherheit
3.1 Symbol- und Begriserklärung
WARNUNG!
Das Signalwort bezeichnet eine Gefährdung mit einem mittleren Risikograd, die, wenn sie nicht vermie-
den wird, den Tod oder eine schwere Verletzung zur Folge haben kann.






 


Elektrischer Anschluss, Signal
Elektrischer Anschluss, Strom
Potentiometer (je nach Geräteausführung)
Gehäuse; Typenschild

Prozessanschluss, Gewinde
Umschaltbares Druckdisplay
RUN/ERROR LED
ID-Address-Wahlschalter
Ethernet Status LEDs



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3. Sicherheit
VORSICHT!
Das Signalwort bezeichnet eine Gefährdung mit einem niedrigen Risikograd, die, wenn sie nicht vermie-
den wird, eine geringfügige oder mäßige Verletzung zur Folge haben kann.
Information

störungsfreien Betrieb hervor.
3.2 Bestimmungsgemäße Verwendung
Der Transducer darf nur in solchen Anwendungen verwendet werden, die innerhalb seiner technischen
Leistungsgrenzen, insbesondere hinsichtlich dessen Materialbeständigkeitsgrenze, Grenzleckagerate sowie
zulässigen Temperatur- und Druckgrenzwerten liegen.


sicherzustellen.

Die Montage, Demontage, Installation, Parametrierung und Wartung des Transducers im industriellen Umfeld erfordert

Das Gerät ist ausschließlich für den hier beschriebenen bestimmungsgemäßen Verwendungszweck konzipiert und
konstruiert und darf nur dementsprechend verwendet werden.
Ansprüche jeglicher Art aufgrund von nicht bestimmungsgemäßer Verwendung sind ausgeschlossen.
3.3 Fehlgebrauch
Jede über die bestimmungsgemäße Verwendung hinausgehende oder andersartige Benutzung gilt als Fehlgebrauch.
Folgende Punkte gelten insbesondere als Fehlgebrauch und sind nicht zulässig:
Einsatz in Sicherheits- oder in Not-Aus-Einrichtungen
Eigenmächtige Umbauten am Transducer
Einsatz in explosionsgefährdeten Bereichen


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3. Sicherheit
3.4 Personalqualikation
Fachpersonal
Das vom Betreiber autorisierte Fachpersonal muss aufgrund seiner fachlichen Ausbildung, seiner Kenntnisse

geltenden Normen und Richtlinien in der Lage sein, die beschriebenen Arbeiten auszuführen und mögliche Gefahren
selbstständig zu erkennen.
3.5 Beschilderung, Sicherheitskennzeichnungen
Typenschild (Beispiel)
Typbezeichnung 
Artikelnummer QR-Code zur WIKA-Seriennummer-Applikation
Digitale Seriennummer Ausgangssignal
Seriennummer Zusätzliche Informationen
 Messbereich
Genauigkeitsangaben Anschlussbelegung
Zulassungen Potentiometer (je nach Ausführung)
Vor Montage und Inbetriebnahme des Gerätes unbedingt die Betriebsanleitung lesen!





11 
 
14 12

13
11
12
13
14

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4. Montage
Gleichspannung

4. Montage
4.1 Mechanische Montage
Anforderungen an die Montagestelle
Den Transducer nur in sicherheitstechnisch einwandfreiem Zustand einsetzen.
Vor der Inbetriebnahme den Transducer optisch prüfen.

WARNUNG!
Sachschäden durch unsachgemäßes Schweißen
Unsachgemäßes Schweißen kann zu einem Kurzschluss und der Beschädigung von elektrischen
Geräten führen.
Vor dem Lichtbogenschweißen sicherstellen, dass der Transducer an keine weiteren Geräte
angeschlossen ist.
Alle elektrischen Anschlüsse mit dem Transducer trennen.
Sicherstellen, dass die Zuleitungen aus der Litze nicht mit Metalloberflächen in Berührung kommen.

4.2 Elektrische Montage
Anschlussbelegung

Die Anschlussbelegung auf dem Typenschild bezieht sich lediglich auf den M8 3-Pin zur Stromversor-
gung. Anschlussbelegung des RJ45 siehe Datenblatt PE 87.12.