WilTec 62053 User manual




Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignific -
antly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

The information contained in this document may alter at any time without previous notice. It is prohib-
ited to copy or spread any parts of this document in any way without prior written allowance. ll rights
reserved.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously
or placing your order via the webshop.
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. tten -
tion! To allow for a smooth execution of your complaint or return, it is important to contact our cus -
tomer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: 
Tel:[phone]
Fax: [phone]
© by WilTec Wildanger Technik GmbH Item 62053 Page 2
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
Thank you for purchasing this quality product.  !"#$%
" &$'%
$ "$
Keep these operation instructions safe.
(
The beading machine is operated by hand and forms sheets up to a thickness of 0.8=mm. The
machine is made of cast iron and steel, which ensures minimal deflection of the workpiece
during forming.
Six die sets included can be used to perform the following operations: large and small turning,
beading, flanging and milling.
)$
Read all safety warnings and instructions before using the device. Failure to comply with the
safety instructions can lead to property damage and injuries.
Keep your work area tidy and ensure that there is adequate lighting. Untidy and poorly lit
workplaces increase the risk of injury.
Pay attention to your working conditions. Do not use the device in a damp or wet environment.
Do not expose the device to rain.
Keep children away from your work area. Do not allow them to operate the beading machine.
Store unused devices and accessories. When not using the device, store it in a dry place.
Lock it up securely and keep it out of children’s reach.
Do not use the beading machine forcibly. It works better and safer when used in the perform-
ance range for which it is intended.
Put on appropriate protective equipment, e.=g. protective goggles and safety gloves.
void loose clothing or jewellery and tie long hair together. Loose clothing, jewellery, or loose
hair can get caught in moving parts and cause injury.
Make sure that you have a secure stance and do not lean too far forward.
Keep your hands and fingers away from moving parts. Risk of injury!
Care for and maintain the device carefully. Keep it clean for better and safer performance.
Keep the handle dry, clean, and free of oil and grease.
Stay alert and focus your full attention on what you are doing. Do not use the device when you
are tired or under the influence of alcohol, drugs or medication.
Check the device for damaged parts before each use. Make sure that it can work safely.
Check the beading machine for incorrectly aligned and blocked moving parts, broken parts or
defective assembly devices, as well as all other circumstances that could impair safe opera-
tion.
If any part of the device is damaged, it should not be used any longer. Damaged parts must
be properly repaired or replaced before using the beading machine again.
© by WilTec Wildanger Technik GmbH Item 62053 Page 3
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*"
Check the parts delivered immediately upon receipt for possible damage and lacks. Refer to Figs. 1
and 3. In case of the device being damaged or parts missing, the device should not be operated until
the parts have been replaced.
Figure 1
+ ,  + , 
-Base assembly group .Set of milling dies
Hand crank assembly group /Set of burring tools
0djusting handle assembly group Set of large rollers
(Screw wrench 1Set of flanging dies
2Spacer (2×) 3Set of crimping dies
4Set of small rollers
 5 The beading machine and dies are coated with a protective film. Remove the coating to
ensure proper fit and operation. The coating can easily be cleaned with a mild solvent, e.=g. mineral
spirit, and a soft cloth. void getting cleaning solution on paint or rubber/plastic parts. Solvents can
damage these surfaces. Use soap and water to clean coloured parts or plastic/rubber parts. fter
cleaning, cover all exposed surfaces with a light layer of oil.
65 Do not use flammable detergents to avoid a possible fire hazard.
© by WilTec Wildanger Technik GmbH Item 62053 Page 4
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
7 "(㎜) 0.8
7(㎝) 17.78
 (㎝) 0–17.78
7 "(㎝) 5
6 (㎏) 22
- &$849:
Base assembly group
Mount the base unit 8;<=: in a suitable location on the workbench. The thickness of the mounting sur-
face must not exceed 5.08=cm (2”). Fasten the unit with the clamping handle 8>:
Mounting the beading machine on the base
Mount the beading machine casing 8;?: on the base 8;: and secure it with a hexagon screw 8=:
Mounting the handle on the machine
ttach the hand crank assembly 8?<;: to the drive shaft 8: Secure it with a hexagon head screw
8?<>@@;: Install the adjustment handle assembly into the upper body 8;?:
Set the beading machine up on a level surface with sufficient lighting on a table or workbench.
Make sure to have enough space to turn the hand crank.
The area around the machine be free of debris, oil, or dirt.
The beading machine should be on a non-slip surface.
0 84:
Be sure to keep your hands away from the dies when turning the crank. The machine can process a
maximum of 0.8=mm thick sheets. Below is a correspondence table for using the machine for other
materials.
 "(㎝)
Soft steel 0.76 (0.30”)
Stainless steel 0.58 (0.20”)
Cold-rolled steel 0.60 (0.24”)
luminium 1.39 (0.55”)
Soft brass 1.16 (0.46”)
Soft copper 1.16 (0.46”)
Hard copper 0.86 (0.34”)
© by WilTec Wildanger Technik GmbH Item 62053 Page 5
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Figure 2: Side view of the dies included
1. Select the appropriate die for the work to be performed.
2. Place spacers 8:@ dies and retaining nuts 8: on the input and output shafts 8>=@ :
Tighten the retaining nuts with the wrench 8A:
3. djust the position of the upper die according to the thickness of the workpiece using the ad-
justment handle 8:
4. djust the horizontal position of the upper punch by turning the adjusting nut 8=:
5. Set the length stops 8;@;: or the stop plate 8;>: to the required size. The required size is
the distance that the shape will have from the edge of the metal. Use the length stops for
sheets and the stop plate for cylinders. The length stops can be precisely adjusted with the
wing nuts 8;:
6. Insert the metal between the dies and slowly rotate the crank arm 8A: Check the workpiece. It
may be necessary to refine the settings made in steps 3 and 4 again. Repeat steps 3 and 4
until the correct shape has been formed.
84:
Lubricating
1. ll exposed iron surfaces should be coated with light oil to prevent rust.
2. The setting block 8: should be greased.
3. Oil the drive shaft 8: monthly through the oil connections 8;=@:
&
'& '& '&
Dies cut through metal Dies have a too small distance
to each other.
djust the position of the dies with the
adjusting handle.
Dies do not shape cor-
rectly
1. Dies incorrectly adjusted 1. djust the position of the dies with
the adjusting nut.
2. Loose winged screw 8: 2. Re-tighten the winged screw.
3. Material worked on too thick 3. Do not esceed the 0.8=mm max.
metal sheet thickness (s.=chart).
Crank arm difficult to be
turned
1. Loose or incorrectly posi-
tioned setting block 8:
1. djust the adjusting nut 8;: and fix it
by tightening the lock nuts 8: Un-
tighten the knob 8: and adjust the po-
sition of the setting block 8: by turn-
ing the adjusting screw 8:@ re-tighten
the knob 8:
2. Uncorrect lubricating 2. Lubricate correctly (s. “Lubricating”).
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'
+ ,  B$ + ,  B$
;Base 1  Round plate 1
Locking screw 1  djustment screw 1
6×45=mm drill bolt 1 > M6=1.0×14=mm flat headed screw 4
>Locking handle 1  Setting block 1
Locking ring 1  Winged screw 1
3×36=mm cotter pin 1 = Spring 1
=M10 ×25⅕=mm claw bolt 1 ? djustment handle 1
?M8=1.25×15=mm adjusting screw 1 A ⅛×⅞” drill bolt 1
ACrank arm 1 > djusting screw 1
; Stop jig (left) 1 >; Sleeve 1
;; Handle 1 > Spring 1
; Handle bolt 1 > Muffle 1
; Winged nut 4 >> Setting block 1
;> Stop plate 1 > 6×20=mm wrench screw 1
; Stop jig (right) 2 > 5×32=mm drill bolt 1
; Shaft sleeve 1 >= Drive shaft 1
;= Oil connection 1 >? M8-1.25×20=mm hexagon screw 1
;? Body 1 >A 6×6×25=mm wrench screw 2
;A djusting screw 1  Spacer 4
 Lock nut 2 ; Double crimping tool sett 1
; djusting screw 2  Retaining nut 2
 Knob 1  Drive shaft 1
 6=mm steel ball 2 > Double tool set of small rollers 1
> 5×35=mm drill bolt 1  Double milling tool set 1
 Cover 1  Double burring tool set 1
 M8=1.25×35=mm hexagon screw 2 = Double tool set of large rollers 1
= djusting nut 1 ? Double flanging tool set 1
? Gear unit 1 A Wrench screw 1
A Gear unit 1  Handle 1
 Square plate 1 ; Handle bolt 1
; M5=0.8×8=mm flat headed screw 3  Oil connection 1
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27
Figure 3
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
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