WinGD X72 User manual

Operation Manual
“Marine”
Vessel:
Type:
Engine No.:
Document ID:
Winterthur Gas & Diesel Ltd. 24hrs Support:
Schützenstrasse 1−3 Wärtsilä Services Switzerland Ltd.
CH−8400 Winterthur Zürcherstrasse 12
Switzerland CH−8400 Winterthur
Switzerland
[phone]
[email protected]

E2017-11 Winterthur Gas & Diesel Ltd., Printed in Switzerland – All rights reserved
No part of this publication may be reproduced or copied in any form or by any means (electron-
ic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems)
without the prior written permission of the copyright holder.
Winterthur Gas & Diesel Ltd. makes no representation, warranty (express or implied) in this
publication and assumes no responsibility for the correctness, errors or omissions for informa-
tion contained herein. Information in this publication is subject to change without notice.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUEN-
TIAL, IS ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS
PUBLICATION IS INTENDED FOR INFORMATION PURPOSES ONLY.

Operation Manual
“Marine”
Vessel:
Type:
Engine No.:
Document ID:
Winterthur Gas & Diesel Ltd. 24hrs Support:
Schützenstrasse 1−3 Wärtsilä Services Switzerland Ltd.
CH−8400 Winterthur Zürcherstrasse 12
Switzerland CH−8400 Winterthur
Switzerland
[phone]
[email protected]

E2017-11 Winterthur Gas & Diesel Ltd., Printed in Switzerland – All rights reserved
No part of this publication may be reproduced or copied in any form or by any means (electron-
ic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems)
without the prior written permission of the copyright holder.
Winterthur Gas & Diesel Ltd. makes no representation, warranty (express or implied) in this
publication and assumes no responsibility for the correctness, errors or omissions for informa-
tion contained herein. Information in this publication is subject to change without notice.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUEN-
TIAL, IS ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS
PUBLICATION IS INTENDED FOR INFORMATION PURPOSES ONLY.

1/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
2014 Operation Manual, Issue 2014 x
Date of publication 2014-07-16
0250-1/A1 2014-08 Operating Data Sheet
Minimum value for vibration damper changed from 1.5bar
to 1.0bar
x
0250-2/A1
E-Mail Beat
Schumacher
21. Apr 2014
Alarms and Safeguards
Changed the alarm level value for pressure transmitter
PT2711A from 1.0 bar to 1.5 bar (Geislinger damper)
x
0710-1/A1
Operating Media - Diesel
Engine Fuels
Chapter updated with latest data (English and minor
changes)
x
8016-1/A1
Service
Bulletin
RT-138
Lubrication Oil System Paragraph 2.1: procedure updated (see RT-138) x
Date of publication 2014-08-19
OM_2015-03 2015-03
Cover Page and
Disclaimer
New Layout WinGD;
Disclaimer updated (WinGD and WSCH added);
x
0000-1/A1 2015-03 For Your Attention Data updated (WinGD and WSCH added); x
0010-1/A1 2015-03 Preface
Minor text changes; Data about Wärtsilä Service
Switzerland Ltd added;
x
0020-1/A1 2015-03 Table of Contents New chapter 4605-1/A2 added x
0030-1/A1 2015-03 Subject Index New chapter 4605-1/A2 added x
0035-1/A1 2015-03 Abbreviations New entries added x
0110-1/A1 2015-03
Prepare for Engine Start
after a Short Shut-down
Period
page 1: Cooling Water inlet temperature changed from
60°C to 65°C (ALM L value TE1111A = 65°C);
page 2: Reference to 0210-1 added (Warning);
x
0210/1-A1 2015-03
Safety Precautions and
Warnings (General Data)
paragraph 2: Warning about oil mist detector added;
paragraph 8: Warning about hot parts added;
paragraph 9: Warning about injury hazards added;
paragraph 13: Warning about air run added;
x
0220-1/A1 2015-03
Input Product
Manager
Operation during Usual
Conditions - Slow Turning
para 2: Warning added; x
0250-1/A1 2015-03
EAAD085793
EAAD085660
E-Mail Beat
Schumacher
21. Apr 2014
Operating Data Sheet
Values for fresh water cylinder cooling (inlet) changed from
min. 4.5 bar to 4.0 bar and max. from 5.5 to 5.0 bar;
Data about thrust bearing removed;
New data about high/low pressure lubricating oil system
added;
Document structure changed;
Minimum value for vibration damper changed from 1.0bar
to 1.5bar (related to ALM value PT2711A);
x
0250-2/A1 2015-03
Input from
Bruno Frei
12/2015, E-
Mail from
licensee; new
data for
engines rated
with CMCR
speed less
than or equal
to 75 rpm;
EAAD085793
Operating Data Sheet
PT2003A remark 'before injectors' added;
Name of TE2011A (Crank Pin Bearing Oil, optional)
changed to TE2201-08A;
TE2101-10A (Outlet Bearing 1 to 10, optional) added;
TE2501-08A and FS2521-28S moved to section
'Lubricating Oil - Bearings';
PT2021A (booster pump inlet) added;
TE2301-08A (crosshead bearing oil outlet, optional) added;
PT1101A ALM changed to 4.0 bar, SLD changed to 3.8
bar;
PS1101S SHD changed to 3.5 bar;
x
Manual
Modification Service
Engine Documentation
X72
Modification
Page or

2/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
Manual
Modification Service
Engine Documentation
X72
Modification
Page or
0270-1/A1 2015-03
Service
Bulletin
RT-82;
EAAD085468
Change-over from Diesel
Oil to Heavy Fuel Oil and
Back
para 3.1: Temperature gradient changed from 15°C/min to
2°C/min related to the Service Bulletin, paragraph 4; Data
about the automatic change-over unit added;
para 4.1: Data about the automatic change-over unit
added;
para 4.2: Caution updated;
New references to fuel diagram;
x
0530-1/A1 2015-03
Operation during Unusual
Conditions - CCM-20
Failure
Fig. 1 and Fig. 2: Illustration updated, "Command 2"
removed;
para 1.3: Procedure changed;
x
0620-1/A1 2015-03
Prepare the Engine for a
Long Shutdown Period
para 2.2: Remark about auxilary blowers added; x
0710-1/A1 2015-03 EAAD085468 Diesel Engine Fuels
Latest data from fuel specification added;
Table 1: maximum sulfur value changed from 4.5 to 3.5
m/m[%];
Fig. 1: Viscosity/Temperature Diagram updated;
Table 2: Pour point (upper) winter max. value changed
from 0 to -6; Carbon residue max. value removed;
minor changes in the text;
Data about Wärtsilä Service Switerland Ltd and WinGD
added;
x
0720-1/A1 2015-03 EAAD085468
Operating Media - Fuel
Treatment and Fuel
System
Fig. 1: Schematic Diagram - Fuel System updated;
para 3: minor text changes;
para 4: text changed;
Structure of the document changed;
x
0750/1A1 2015-03
Service
Bulletins
RT-138
(Version 4)
RT-138_1
(Version 4)
Operating Media -
Lubricating Oils
Chapter updated (latest data from Revision 4 of the
Service Bulletin RT-138);
Fig. 1 and Fig. 2: new illustration with latest data;
Table 4: List of Validated Lubricating Oils updated (latest
data from January 2015);
Table 5: List of Validated System Oils updated (latest data
from January 2015);
x
2303-1/A1 2015-03 Piston Rod Gland paragraph 2: data about scraper rings updated; x
3326-1/A1 2015-03
Crosshead and Guide
Shoe
Position 8 added to illustration;
Page 1: Remark about engines with a CMCR less than 106
rpm added;
Illustrations: Remark added;
x
Group 4 2015-03 EAAD085778 Table of Contents 4605-1/A2 added to list x
4002-1/A1 2015-03
Engine Control System
UNIC
Chapter updated;
new structure and latest data;
Fig. 10: Latest data Signal Flow Diagram;
x
4002-2/A1 2015-03
Local Control Panel /
Local Display Unit (LDU-
20)
Screenshots of the LDU-20 pages updated with latest data;
LDU-20 card 'Temperature' added;
LDU-20 card 'Perfomance Data' added;
Paragraph 2.2: sentence removed;
Paragraph 2.4: indication pressure control valve changed,
references added;
Paragraph 3.6: Changed the maximum value for the fuel
command to 150%;
Paragraph 3.7.1: data about hydraulic pump unit Tool
94845 removed;
Several minor changes, new structure of the document;
x

3/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
Manual
Modification Service
Engine Documentation
X72
Modification
Page or
4003-1/A1 2015-03 Engine Control
Updated with latest data, general minor changes;
paragraphs 4.1 and 4.6: data about hydraulic pump unit
Tool 94845 removed;
Table 1: updated with latest data;
x
4003-2/A0 2015-03 Designations
paragraph 6: CV7013C and CV7014C name changed to
solenoid valve
x
4003-2/A1 2015-03 EAAD085710 Control Diagram Control Diagram change to Revision C x
4325-1/A1 2015-03 Shut-off Valve Starting
Air
CV7013C and CV7014C name changed to solenoid valve x
4605-1/A1 2015-03 EAAD085778 Control Air Supply Fig. 1 replaced with updated version x
4605-1/A2 2015-03 EAAD085778 Control Air Supply
Fig. 1 replaced, Air Tank position is different for engines
with ELBA installed
x
6420-1/A1 2015-03 Scavenge Air Receiver Positon numbers and designations changed; x
6545-1/A1 2015-03
Auxiliary Blower and
Switch Box
para 1.1: Note added (auxiliary blower out of service for a
long period);
x
6606-1/A1 2015-03
Scavenge Air Cooler -
Operating Instructions
and Cleaning
page 4: procedure changed x
6735-1/A1 2015-03 EAAD085647 Scavenge Air Waste
Gate
Pge 2 - Illustration change. Pge 3 - data changes in Table
1 and Table 2. Pge 4 - Pressure Check procedure changed
x
7218-1/A1 2015-03 EAAD084716 Cylinder Lubrication
Minor changes in the text;
Fig. 3 new illustration (Pos. 3 added);
New document structure;
para 3.1: data related to PT3124A changed;
x
7218-2/A1 2015-03
EAAD085313
E and
EAAD085141
E
Cylinder Lubrication -
LFR and HFR Bushes
Update of the document structure;
Fig. 1, view Ireplaced with updated version;
x
7218-3/A3 2015-03 Feed Rate - Adjustment
Minor text changes; Data about Wärtsilä Service
Switzerland Ltd added;
x
8016-1/A1 2015-03 Lubricating Oil System
Paragraph 5.1: data about hydraulic pump unit Tool 94845
removed;
Fig. 2: Item 28 servo oil service pump added;
x
8825-1/A1 2015-03 EAAD085176 Electrical Trace Heating
para 2.3: minor changes in the text;
Page 5: Fig. 3 updated. New position of terminal boxes
(E89.0X);
x
Date of publication 2015-06-02
0020-1/A1 2015-12 Table of Contents New document 7722-1/A1 added; x
0030-1/A1 2015-12 Subject Index New document 7722-1/A1 added; x
0035-1/A1 2015-12 Abbreviations Abbreviations added;
0210/1-A1 2015-12
Safety Precautions and
Warnings (General Data)
paragraph 13: Warning text changed, Note added; x
0250-1/A1 2015-12
EAAD086282
see also
Circular to
Licensees
7415 and
7415-1
Operating Data Sheet -
Pressure and
Temperature Ranges
Crosshead bearing (high pressure):
min./max. value for different CMCR speed ranges added
(additional crosshead lubricating pump);
Piston cooling oil (high pressure): entry removed;
Note 5 added;
x

4/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
Manual
Modification Service
Engine Documentation
X72
Modification
Page or
0250-2/A1 2015-12
EAAD086282
see also
Circular to
Licensees
7415 and
7415-1
Operating Data Sheet -
Alarms and Safeguards
Crosshead bearing oil (high pressure):
New data for PT2021A added for different CMCR speed
ranges (additional crosshead lubricating pump);
Note 15 and Note 16 added;
x
0410-1/A1 2015-12
Service
Bulletin
RT-
161_Issue2
Running-in New Cylinder
Liners and Piston Rings
Data about running-in procedure removed, related to the
new data in the Service Bulletin RT-161_Issue2;
Additional data about feed rate adjustments added;
x
0720-1/A1 2015-12 EAAD085894
Operating Media - Fuel
Treatment and Fuel
System
Fig. 1: Schematic Diagram - Fuel System updated;
Key to Fig. 1: Items 31, 32, 33 added;
para 4: data about additional leakage collection tank
added;
x
0750-1/A1 2015-12
Service
Bulletins
RT-
161_Issue2
Operating Media -
Lubricating Oils
document: style changed, minor text changes;
para 2.1: data about automatic filter removed;
table 3: data updated;
para 2.3.1: recommend limits for particle count updated;
para 3.1: data updated related to the changes in Fig. 1;
Fig. 1: data updated;
para 3.2: data updated;
Fig. 2: new operating areas defined;
para 3.4: Caution moved to the beginning of the paragraph;
x
4002−1/A1 2015-12
Software
update;
Review
(Automation
department);
Engine Control System
UNIC
Document reviewed;
Fig. 2: Illustration updated; Exhv. Ctrl Vlv Cyl#1 CV740nA
changed to Exhv. Ctrl Vlv Cyl#n CV740nC
para 2.3: Remark added;
para 3.6: New section added (Angle Determination
Algorithm);
para 3.7.2: text changed;
Fig. 8: Illustration updated;
para 5.1: text changed;
x
4002−2/A1 2015-12
Software
update;
Review
(Automation
department);
Local Control Panel /
Local Display Unit
(LDU−20)
Document reviewed;
Structure of the document changed;
para 2.2: Reference about control transfer added;
Fig. 3 and Fig. 5: Illustration updated;
para 3.3: Item 33 text added;
Fig. 6: Illustration updated;
New paragraph 3.5 added: Fuel System;
para 3.6: Illustration updated; table entries added;
para 3.5: Illustration updated; table text changed;
para 3.8: Illustration updated; table text changed;
para 3.9: Illustration updated; table text changed;
para 3.10: Illustration updated; table text changed, table
entries added;
para 3.10.1: ADA Start from the LDU
‐
20 Local Control
Panel or LDU
‐
20 ECR added;
para 3.11: Illustration updated; table text changed, table
entries added;
para 3.12: Illustration updated; table text changed, table
entries added;
para 3.13: Paragraph added (Crank Angle);
para 3.14: Illustration updated;
para 3.17.1: Note added;
para 3.21: Note added;
x

5/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
Manual
Modification Service
Engine Documentation
X72
Modification
Page or
4003−1/A1 2015-12
Software
update;
Review
(Automation
department);
Engine Control
Document reviewed;
para 2: Control transfer added;
para 3.2: Note changed;
para 3.5 added (Control transfer);
para 4.3: Text changed;
para 4.4: Text added;
para 4.4.2: Text added;
para 4.5.1: Procedure updated;
x
6500-1/A1 2015-12
Service
Bulletin
RT-162
Turbocharging
Caution added (new data related to the Service Bulletin
RT 162, Issue 1)
x
6545-1/A1 2015-12
Review
(Automation
department)
Auxiliary Blower and
Switch Box
para 2.2: Note about emergency operation added; x
Group 7 2015-12 Group TOC 7722-1/A1 added; x
7722-1/A1 2015-12
Integrated Electric
Balancer
New document added; x
Date of publication 2016-01-07
4003-2/A0 2016-01
EAAD086282
Circular to
Licensees
7415 and
7415-1
Designations
para 5: PT2021A & PT2021C added, new sensors added
related to additional HP crosshead lubrication pump;
x
4003-3/A1 2016-01
EAAD085670
new drawing;
Pipe Diagram - Water
Systems (Cylinder
Cooling)
New air vent design; x
4003-5/A1 2016-01
EAAD085670
new drawing;
Pipe Diagram - Oil
Systems (System Oil,
Internal TC Oil Supply)
Data about additional high pressure oil supply for
crosshead bearing oil added;
x
4003-6/A1 2016-01
EAAD085670
new drawing;
Pipe Diagram - Oil
Systems (System Oil,
External TC Oil Supply)
Data about additional high pressure oil supply for
crosshead bearing oil added;
x
7218-3/A1 2016-01
Service
Bulletins
RT-
161_Issue2
Feed Rate - Adjustment
New procedure to set the feed rate (empirical data
collection) related to the new data in the Service Bulletin;
Structure of the document changed;
x
Date of publication 2016-01-12
Operation
Manual
2016-11
General
Update
All documents New engine brand WinGD X72 added x
0020-1/A1 2016-11 Update SCR Table of Contents New documents 4002-4/A1; 4003-10/A2; 9270-1/A1 added x
0030-1/A1 2016-11 Update SCR Index New documents 4002-4/A1; 4003-10/A2; 9270-1/A1 added x
0035-1/A1 2016-11 Update SCR Abbreviations Abbreviations added x
0050-1/A1 2016-11
General
Update
Short Description of the
Engine
para 3 added: Standard Engine Data x
0250-1/A1 2016-11
General
Update
Operating Data Sheet
Footnote 5: Reference to 'Technical Circular to Licencees'
removed
x
0250-2/A1 2016-11
General
Update
Operating Data Sheet
Footnote 16: Reference to 'Technical Circular to Licencees'
removed;
Footnote 17 added: Geislinger damper;
x
0515-1/A1 2016-11 EAAD086453
Faults in High Pressure
Fuel System
New illustration x
0420-1/A1 2016-11
General
Update
Indicator Diagrams Link to manufacturer's instruction added x

6/7 16/11/2017
Summary for Operation Manual (OM)
Page No. Title Subject
Date No.
new exch.
Manual
Modification Service
Engine Documentation
X72
Modification
Page or
0710-1/A1 2016-11
General
Update
Diesel Engine Fuels
-minor text changes;
-para 3.4: maximum permitted sulphur value changed from
4.5% m/m to 3.5% m/m;
x
0750-1/A1 2016-11 RT-138 Issue5
Operating Media -
Lubricating Oils
-Fig. 1 and Fig. 2 updated
-para 2.1.1 recommend temperature change from 96°C -
98°C to 95°C
-para 2.1.2 removed (only applicable for RT-flex, W-X82
and W-X92)
-para 2.3 data about the fine filter size deleted
-para 2.3.1 data about acceptable samples removed
-para 3 structure changed (para 3.1 and 3.2 swapped),
Note added
-para 3.1 data about recommended intervals removed,
Note added
-para 3.2 Note added, data about BN40 removed,
-para 3.3 15BN and 25BN lubricating oils added, range (for
25 < BN < 100 lubricating oils) added
-para 8.2 Cylinder Lubricating Oils,
Table 4: Data updated, 'blending on board additives' added
to header; List updated;
Notes to Table 4; data in note deleted, in Note 1) data
removed,
Table 5: Oil supplier CPC added; system oil Mobilguard
300C added; Note 2 added to Supermar AS;
-para 2.3 Particle Size and Count, Table 3: Data updated
x
Group 4 2016-11
General
Update
Group TOC New document 4002-1/A1 added; x
4002-1/A1 2016-11
EAAD086205
EAAD086428
Engine Control System
UNIC
CV7071-73C removed from MCM-11
PT2021C added to MCM-11
Moved JT5156/57C from CCM #1 to MCM-11
Changed color for ICC signals on IOM-10 and removed
“ICC only” remark, Added CY7036C Aux Blow #1 Setp. to
MCM-11,
Added CY7037C Aux Blow #2 Setp. to IOM-10
Sorted signals on MCM-11 and IOM-10 by signal numbers
Added Note “** = Only for E21 with Frequency Converter”
Added “and / or number of TC” to note “*”.
x
4002-4/A1 2016-11
General
Update
ECS Modules -
Replacement
New document added; x
4003-2/A0 2016-11
SCR
integration
Control Diagram -
Identification of Parts
CV7077C added x
4003-2/A1 2016-11 EAAD086961 Engine Control Diagram New design exhaust waste gate, SCR x
4003-5/A1 2016-11 EAAD086849
Pipe Diagrams - Oil
Systems (internal TC oil
supply)
Schema updated (TI2601L added) x
4003-6/A1 2016-11 EAAD086849
Pipe Diagrams - Oil
Systems (external TC oil
supply)
Schema updated (TI2601L added) x
4003-9/A1 2016-11 EAAD086849
Pipe Diagrams - Air
Systems (Starting and
Control Air)
Schema updated (PT4341C added) x
4003-10/A2 2016-11 EAAD086849
Pipe Diagrams - Air
Systems (Exhaust Gas
and Scavenge Air)
New schema added, SCR design, one turbocharger x
4003-11/A1 2016-11 EAAD086849
Pipe Diagrams - Fuel,
Drain and Extinguising
Systems
Schema updated x