WinGD X92-B User manual

Operation Manual
X92-B
Issue 002 2021-11
Winterthur Gas & Diesel Ltd. Schützenstrasse 3 Tel. [phone]
Winterthur Gas & Diesel AG P.O. Box 414, 8401 Fax [phone]
Winterthur Gas & Diesel S.A. Winterthur, Switzerland www.wingd.com

© 2021 Winterthur Gas & Diesel Ltd. – All rights reserved
No part of this publication may be reproduced or copied in any form or by any means (electronic,
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warranty (express or implied) in this publication and assumes no responsibility for the correctness, errors
oromissionsofinformationcontainedherein.Informationinthispublicationissubjecttochangewithout
notice.
NO LIABILITY, WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED
HEREIN. THIS PUBLICATION IS INTENDED FOR INFORMATION PURPOSES ONLY.
www.wingd.com

Table of contents
1Introduction
1.1 Operation Manual - change record............................................................................18
1.2 Preface......................................................................................................................20
1.3 Technical documentation set.....................................................................................22
1.4 Data module codes (descriptive data).......................................................................24
1.5 Data module codes (procedural data).......................................................................26
1.6 About this book..........................................................................................................28
1.7 About the engine.......................................................................................................30
1.8 List of abbreviations...................................................................................................34
2Safety
2.1 Safety precautions and safety guidelines..................................................................40
2.2 Contamination and fire in the scavenge air spaces...................................................46
2.3 Fire-fighting in the scavenge air space......................................................................48
2.4 Explosions in the crankcase......................................................................................50
2.5 Prevent explosions in the crankcase.........................................................................52
2.6 Access to engine spaces...........................................................................................54
3 Design and function of the engine
3.1 Short description of the engine..................................................................................58
3.2 Use of the engine......................................................................................................60
3.3 The relation between engine and propeller...............................................................64
4 Design and function of systems
4.1 General for systems..................................................................................................68
4.2 Cooling water system................................................................................................70
4.3 Wash-water system...................................................................................................72
4.4 System oil system......................................................................................................74
4.5 Servo oil system........................................................................................................76
4.6 Cylinder oil system....................................................................................................78
4.7 Starting air system.....................................................................................................80
4.8 Scavenge air system.................................................................................................82
4.9 Control air system......................................................................................................84
4.10 Exhaust gas system..................................................................................................86
4.11 Fuel system...............................................................................................................88
4.12 LP Selective catalytic reduction system....................................................................92
4.13 Steam production control system............................................................................106
5 Design and function of components
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5.1 Group 1 - Engine frame and bearings
5.1.1 Bedplate..........................................................................................................114
5.1.2 Main bearing....................................................................................................116
5.1.3 Thrust bearing.................................................................................................118
5.1.4 Monoblock column...........................................................................................120
5.1.5 Tie rod.............................................................................................................122
5.2 Group 2 - Cylinder
5.2.1 Cylinder liner....................................................................................................124
5.2.2 Lubricating quill................................................................................................126
5.2.3 Piston rod gland...............................................................................................128
5.2.4 Direct controlled injection valve.......................................................................130
5.2.5 Starting valve...................................................................................................132
5.2.6 Exhaust valve..................................................................................................134
5.3 Group 3 - Crankshaft, connecting rod and piston
5.3.1 Crankshaft.......................................................................................................136
5.3.2 Torsional vibration damper..............................................................................138
5.3.3 Axial vibration damper.....................................................................................142
5.3.4 Turning gear....................................................................................................144
5.3.5 Connecting rod and connecting rod bearing....................................................146
5.3.6 Crosshead and guide shoe..............................................................................148
5.3.7 Piston...............................................................................................................150
5.4 Group 4 - Supply unit drive and control components
5.4.1 Supply unit drive..............................................................................................152
5.4.2 Starting air shut-off valve.................................................................................154
5.4.3 Control air supply.............................................................................................156
5.4.4 Local maneuvering stand for UNIC.................................................................158
5.4.5 Pick-up for speed measurement......................................................................160
5.5 Group 5 - Supply unit, pumps and control valves
5.5.1 Servo oil pump.................................................................................................162
5.5.2 Supply unit.......................................................................................................164
5.5.3 Fuel pump........................................................................................................166
5.5.4 Pressure control valve.....................................................................................168
5.5.5 Flow limiting valve...........................................................................................170
5.5.6 Exhaust valve control unit................................................................................172
5.5.7 Fuel pump actuator..........................................................................................174
5.6 Group 6 - Scavenge air components
5.6.1 Scavenge air receiver......................................................................................176
5.6.2 Turbocharger...................................................................................................178
5.6.3 Auxiliary blower...............................................................................................180
5.6.4 Auxiliary blower switch box..............................................................................182
5.6.5 Scavenge air cooler.........................................................................................184
5.6.6 Water separator...............................................................................................186
5.7 Group 7 - Cylinder lubrication and balancer
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5.7.1 Cylinder lubrication..........................................................................................188
5.7.2 Integrated electrical balancer (iELBA).............................................................190
5.8 Group 8 - Pipes
5.8.1 Exhaust waste gate.........................................................................................196
5.9 Group 9 - Monitoring instruments
5.9.1 Crank angle sensor unit...................................................................................198
5.9.2 Water in oil monitor..........................................................................................200
5.9.3 Oil mist detector...............................................................................................202
6 Control system
6.1 Engine control system WiCE...................................................................................206
6.2 Intelligent combustion control..................................................................................210
6.3 Integrated gas pressure regulation..........................................................................214
6.4 Local display unit (LDU-20) - general......................................................................218
6.5 LDU-20 page - iELBA Control (optional).................................................................220
6.6 Manual Control Panel (MCP) - Option for WiCE
6.6.1 Operate the manual control panel (MCP)........................................................222
6.6.2 MCP page - MAIN...........................................................................................226
6.6.3 MCP page - Adjust user parameters...............................................................228
6.6.4 MCP page - SYSTEM INFO - Option for WiCE...............................................232
6.6.5 MCP page - TREND - Option for WiCE...........................................................234
6.6.6 MCP page - INSTRUMENTS..........................................................................236
6.6.7 MCP page - FUEL / LUBRICATION SYSTEM................................................238
7 Installation
7.1 Installation...............................................................................................................242
8 Operation
8.1 Prepare the engine before start - general................................................................244
8.2 Prepare the engine before start...............................................................................246
8.3 Start the engine - general........................................................................................254
8.4 Start the engine.......................................................................................................256
8.5 Do checks during operation - general......................................................................258
8.6 Do checks during operation.....................................................................................260
8.7 Do regular safety checks.........................................................................................264
8.8 Maneuver the ship - general....................................................................................268
8.9 Maneuver the ship...................................................................................................270
8.10 Change-over the diesel fuel - general.....................................................................272
8.11 Change-over the diesel fuel automatically...............................................................276
8.12 Change-over from HFO to MDO manually..............................................................278
8.13 Change-over from MDO to HFO manually..............................................................280
8.14 Stop the engine - general........................................................................................282
8.15 Stop the engine.......................................................................................................284
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8.16 Emergency stop the engine - general......................................................................286
8.17 Emergency stop the engine.....................................................................................288
8.18 Prepare the engine after stop - general...................................................................290
8.19 Prepare the engine for standstill or for maintenance...............................................292
9 Service during operation
9.1 Do an analysis of the system oil..............................................................................298
9.2 Do an analysis of the cylinder oil.............................................................................300
9.3 Replace the filter element of the duplex filter..........................................................304
9.4 Clean the turbocharger during operation.................................................................306
9.5 Clean the scavenge air cooler during operation......................................................308
9.6 Do a test of the exhaust waste valve.......................................................................312
10 Troubleshooting and Special running condition
10.1 Troubleshooting - general data................................................................................316
10.2 Malfunctions of systems and components...............................................................318
10.3 Failures and defects of UNIC-flex components.......................................................338
10.4 Examine the supply unit for servo oil leakage.........................................................340
10.5 Examine the supply unit for fuel leakage.................................................................344
10.6 Examine the rail unit for leakage.............................................................................348
10.7 Examine the FLV or fuel pipes for fuel leakage.......................................................350
10.8 Temporary cut out a defective injection valve.........................................................354
10.9 Temporary cut out a defective exhaust valve drive.................................................356
10.10 Temporary isolate a cylinder with cooling water leakage........................................358
10.11 Servo oil pump - troubleshooting.............................................................................362
10.12 Servo oil pump - Calibration for Dynex pump..........................................................364
10.13 Servo oil pump - Calibration for Bosch pump..........................................................366
10.14 Servo oil pump - Calibration for Hawe pump...........................................................368
10.15 Fuel pump - cutting out............................................................................................370
10.16 Fuel pump - cutting in..............................................................................................376
10.17 Temporary isolate a defective turbocharger............................................................380
10.18 Temporary isolate the exhaust waste gate..............................................................384
10.19 Isolate a defective engine at twin engine installation...............................................388
10.20 WiCE - Gateway Unit (GTU) replace.......................................................................390
10.21 WiCE - Main Control Unit (MCU) replace................................................................392
10.22 WiCE - Cylinder Control Unit (CCU) module replacement......................................394
10.23 WiCE - Angle Control Unit (ACM20) module replacment........................................396
10.24 WiCE - Manual Control Panel (MCP) replacement.................................................398
10.25 WiCE module - troubleshooting...............................................................................400
10.26 Special running condition: Turbocharger cut out.....................................................402
10.27 Special running condition: Cylinder cut out.............................................................410
11 Technical data
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11.1 Engine data.............................................................................................................416
11.2 List of usual values and safeguard settings - general.............................................418
11.3 List of usual values and safeguard settings.............................................................422
11.4 Section views...........................................................................................................434
12 Operating media
12.1 General for operating media....................................................................................436
12.2 Compressed air.......................................................................................................438
12.3 Scavenge air............................................................................................................440
12.4 Diesel engine fuels..................................................................................................442
13 Attachments
13.1 Schematic diagrams - general.................................................................................456
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List of tables
1Introduction
1-1 Change record ............................................................................................. 18
1-2 Data module codes (descriptive data) ......................................................... 24
1-3 Data module codes (procedural data) ......................................................... 26
1-4 List of abbreviations and acronyms ............................................................. 34
4 Design and function of systems
4-1 LP SCR SYSTEM STATUS (MAIN PAGE) ................................................. 101
4-2 LP SCR SYSTEM OVERVIEW ................................................................... 102
4-3 LP SCR INTERFACES ................................................................................ 103
4-4 LP SCR SOFTWARE INFO ........................................................................ 104
4-5 LP SCR PAGE INDEX ................................................................................ 105
4-6 STEAM PRODUCTION CONTROL (SPC) ................................................. 107
5 Design and function of components
5-1 iELBA - control cabinet ................................................................................ 194
5-2 iELBA - error indication ............................................................................... 195
6 Control system
6-1 iELBA Control .............................................................................................. 221
6-2 MAIN ........................................................................................................... 227
6-3 SYSTEM INFO ............................................................................................ 232
6-4 TREND ........................................................................................................ 234
6-5 INSTRUMENTS .......................................................................................... 236
6-6 FUEL / LUBRICATION SYSTEM ................................................................ 239
10 Troubleshooting and Special running condition
10-1 Supply pressure of the cylinder cooling water is too low ............................. 321
10-2 Supply temperature of the cylinder cooling water is too low ....................... 321
10-3 Cylinder cooling water temperature downstream of a cylinder is too high .. 321
10-4 Supply pressure of the cooling water to the SAC is too low ........................ 321
10-5 Supply temperature of the cooling water to the SAC is too low .................. 322
10-6 Temperature of the cooling water downstream of the SAC is too high ....... 322
10-7 Lubricating oil supply pressure at the engine inlet is too low ...................... 323
10-8 Lubricating oil supply pressure upstream of the injectors is too low ........... 323
10-9 Lubricating oil supply temperature at the engine inlet is too high ................ 323
10-10 Lubricating oil supply pressure upstream of the crossheads is too low ...... 323
10-11 Servo oil pressure in the distributor pipe (mini rail) is not in the permitted
range .......................................................................................................... 323
10-12 Servo oil leakage flow from the servo oil supply unit is too high ................. 324
10-13 Servo oil flow at a servo oil pump inlet is too low ........................................ 324
10-14 Bearing oil temperature at a bearing outlet is too high ................................ 324
10-15 Oil mist concentration is too high ................................................................ 324
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10-16 Piston cooling oil temperature downstream of a piston is too high ............. 325
10-17 Piston cooling oil flow to a piston is not in the permitted range ................... 325
10-18 TC bearing oil temperature at a turbocharger outlet is too high .................. 325
10-19 TC bearing oil supply pressure upstream of a turbocharger is too low ....... 325
10-20 TC bearing oil temperature at a turbocharger inlet is too high (external oil
supply) ........................................................................................................ 325
10-21 Damper oil supply pressure upstream of the torsional vibration damper is
too low ......................................................................................................... 326
10-22 Damper oil supply pressure upstream of the axial vibration damper is too
low ............................................................................................................... 326
10-23 Cylinder oil supply pressure is too low ........................................................ 326
10-24 Cylinder oil flow is too low ........................................................................... 326
10-25 Fuel supply temperature is not in the permitted range ................................ 327
10-26 Fuel supply pressure at the engine inlet is too low ...................................... 327
10-27 Fuel leakage flow from the fuel supply unit is too high ................................ 327
10-28 Temperature difference of the fuel outlet of the two fuel pumps is too high
(for X35/-B or X40/-B engine) ...................................................................... 327
10-29 Leakage flow from the rail unit is too high ................................................... 327
10-30 Fuel leakage flow from fuel rail items is too high (engine with FLV) ........... 327
10-31 Fuel leakage flow from fuel rail items is too high (engine with ICU) ............ 328
10-32 Fuel pressure in the fuel rail is too high (for X35/-B or X40/-B engine) ....... 328
10-33 Fuel pressure in the fuel rail is too low (for X35/-B or X40/-B engine) ........ 328
10-34 Gas concentration in piston underside is too high ....................................... 329
10-35 Difference pressure of pilot fuel filter is too high ......................................... 329
10-36 Gas supply pressure is too low ................................................................... 329
10-37 Exhaust gas temperature downstream of a cylinder is too high .................. 330
10-38 Exhaust gas temperature difference downstream of all cylinders is too
high .............................................................................................................. 330
10-39 Exhaust gas temperature upstream of a turbocharger is too high .............. 330
10-40 Exhaust gas temperature downstream of a turbocharger is too high .......... 331
10-41 Exhaust valve does not operate, unwanted noise ....................................... 331
10-42 Smoke is too dark ........................................................................................ 331
10-43 Scavenge air temperature in the receiver is too high .................................. 332
10-44 Scavenge air temperature in the receiver is too low ................................... 332
10-45 Scavenge air pressure is too high ............................................................... 332
10-46 Scavenge air pressure is too low ................................................................ 332
10-47 Condensation flow at a water separator is too high .................................... 333
10-48 Condensation flow upstream of a water separator is too high .................... 333
10-49 Scavenge air temperature in the piston underside is too high .................... 333
10-50 Starting air supply pressure is too low ......................................................... 333
10-51 Pressure of the air spring air supply is too high .......................................... 333
10-52 Pressure of the air spring air supply is too low ............................................ 334
10-53 Oil leakage flow in the collector for leakage oil from the air spring is too
high .............................................................................................................. 334
10-54 Control air supply pressure is too low (usual supply) .................................. 334
10-55 Control air supply pressure is too low (stand-by supply) ............................. 334
10-56 Control air supply pressure is too low (safety supply) ................................. 334
10-57 Temperature of a thrust bearing pad is too high ......................................... 335
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10-58 Cylinder liner wall temperature is too high .................................................. 335
10-59 A fuel pump actuator has a failure ............................................................... 335
10-60 Power supply to the power supply box E85 has a failure ............................ 336
10-61 Unwanted engine speed decrease .............................................................. 336
10-62 Unwanted engine stop ................................................................................. 336
10-63 Examples of failure messages .................................................................... 338
10-64 Special failures ............................................................................................ 339
10-65 GTU - Control module configuration ............................................................ 391
10-66 MCU - Control module configuration ........................................................... 393
10-67 CCU control module configuration .............................................................. 394
10-68 WiCE module warning indication on the LDU-20 panel .............................. 400
11 Technical data
11-1 General data ................................................................................................ 416
11-2 Rated power ................................................................................................ 417
11-3 Function code .............................................................................................. 420
11-4 Function group ............................................................................................ 421
11-5 Applied system ............................................................................................ 421
11-6 Cooling water systems (XX10NN to XX19NN) ............................................ 423
11-7 Oil systems (XX2NNN, part 1) ..................................................................... 424
11-8 Oil systems (XX2NNN, part 2) ..................................................................... 425
11-9 Oil systems (XX2NNN, part 3 (turbocharger bearing oil)) .......................... 426
11-10 Oil systems (XX2NNN, part 4) .................................................................... 427
11-11 Fuel system (XX34NN) ............................................................................... 428
11-12 Exhaust gas system (XX37NN) .................................................................. 429
11-13 Air systems (XX40NN to XX44NN) ............................................................ 430
11-14 Miscellaneous items (XX45NN to XX52NN) ............................................... 431
11-15 Failure messages ....................................................................................... 432
12 Operating media
12-1 Specifications for HFO ............................................................................... 444
12-2 Specifications for distillate fuels ................................................................. 449
13 Attachments
13-1 Function code ............................................................................................. 458
13-2 Function group ........................................................................................... 459
13-3 Applied system ........................................................................................... 459
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List of illustrations
1 Introduction
1-1 Side view (generic) ...................................................................................... 31
1-2 Engine numbering (generic) ........................................................................ 32
3 Design and function of the engine
3-1 Pressure - volume diagram and schematic of the two-stroke diesel cycle .. 59
3-2 Operating range .......................................................................................... 60
3-3 Tuning options ............................................................................................. 62
3-4 Schematic diagram - Relation Speed/Power (FPP) .................................... 65
4 Design and function of systems
4-1 Line codes for systems ................................................................................ 68
4-2 Cooling water system (generic and simplified) ............................................ 71
4-3 Wash-water system (generic and simplified) ............................................... 73
4-4 System oil system (generic and simplified) ................................................. 75
4-5 Servo oil system (generic and simplified) .................................................... 77
4-6 Cylinder oil system (generic and simplified, with and without iCAT) ........... 79
4-7 Starting air system (generic and simplified) ................................................ 81
4-8 Scavenge air system ................................................................................... 83
4-9 Control air system (generic and simplified) ................................................. 85
4-10 Exhaust gas system (generic and simplified) .............................................. 87
4-11 Fuel system with FLV (generic and simplified) ............................................ 90
4-12 Fuel system with ICU (generic and simplified) ............................................ 91
4-13 LP SCR temperature controlled (example) ................................................. 93
4-14 LP SCR bypass rate controlled (example) .................................................. 94
4-15 LP SCR control system layout ..................................................................... 96
4-16 LP SCR system - principal control configuration ......................................... 97
4-17 Control box E70 with option SPC ................................................................ 98
4-18 Control box E71 with option SPC ................................................................ 99
4-19 Control boxes E72 and E73 ........................................................................ 100
4-20 LDU-20 page - LP SCR SYSTEM STATUS (MAIN PAGE) ........................ 101
4-21 LDU-20 page - LP SCR SYSTEM OVERVIEW ........................................... 102
4-22 LDU-20 page - LP SCR INTERFACES ....................................................... 103
4-23 LDU-20 page - LP SCR SOFTWARE INFO ................................................ 104
4-24 LDU-20 page - LP SCR PAGE INDEX ........................................................ 105
4-25 Example of SPC .......................................................................................... 106
4-26 LDU-20 page - STEAM PRODUCTION CONTROL .................................... 107
4-27 LDU for the steam boost mode ................................................................... 109
5 Design and function of components
5-1 Bedplate (generic) ....................................................................................... 114
5-2 Main bearing (generic) ................................................................................ 116
5-3 Thrust bearing (generic) .............................................................................. 119
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5-4 Monoblock column (generic) ....................................................................... 120
5-5 Tie rod (generic) .......................................................................................... 122
5-6 Cylinder - cooling water outlet (generic) ...................................................... 124
5-7 Lubricating quill (generic) ............................................................................ 126
5-8 Piston rod gland (generic) ........................................................................... 128
5-9 Starting valve (example) .............................................................................. 132
5-10 Exhaust valve (generic) ............................................................................... 134
5-11 Crankshaft (generic) .................................................................................... 136
5-12 Steel spring damper (generic) ..................................................................... 139
5-13 Viscous damper (generic) ........................................................................... 140
5-14 Axial vibration damper (generic) .................................................................. 142
5-15 Axial vibration damper monitor (generic) ..................................................... 143
5-16 Turning gear (generic) ................................................................................. 144
5-17 Connecting rod and connecting rod bearing (generic) ................................ 146
5-18 Crosshead and guide shoe (example) ........................................................ 148
5-19 Piston (example) ......................................................................................... 150
5-20 Supply unit drive (generic) ........................................................................... 153
5-21 Starting air shut-off valve (example) ............................................................ 154
5-22 Control air supply (generic) ......................................................................... 156
5-23 Local maneuvering stand (generic) ............................................................. 158
5-24 Pick-up for speed measurement (generic) .................................................. 160
5-25 Servo oil pump (example) ........................................................................... 162
5-26 Supply unit (example) .................................................................................. 164
5-27 Fuel pump (generic) .................................................................................... 166
5-28 Fuel pump - cross section (example) .......................................................... 167
5-29 Pressure control valve - location (example) ................................................ 169
5-30 Flow limiting valve (generic) ........................................................................ 170
5-31 Exhaust valve control unit (VCU) (example) ............................................... 172
5-32 Scavenge air receiver (example) ................................................................. 176
5-33 Scavenge air receiver - cross section (example) ........................................ 177
5-34 Turbocharger (example) .............................................................................. 178
5-35 Auxiliary blower ........................................................................................... 180
5-36 Switch box ................................................................................................... 182
5-37 Scavenge air cooler (generic) ..................................................................... 184
5-38 Water separator (generic) ........................................................................... 186
5-39 Effect of second order moments (M2v) of the engine ................................. 190
5-40 iELBA - function ........................................................................................... 191
5-41 iELBA - control cabinet ................................................................................ 193
5-42 Exhaust waste gate (generic) ...................................................................... 196
5-43 Crank angle sensor unit on intermediate wheel (example) ......................... 198
5-44 Crank angle sensor unit on flywheel (example) .......................................... 199
5-45 Water in oil monitor (generic) ...................................................................... 200
5-46 Oil mist detector (example) ......................................................................... 202
5-47 Oil mist detector - schematic diagram (example) ........................................ 203
6 Control system
6-1 ICC - pressure diagram ............................................................................... 211
6-2 ICC - control schematic ............................................................................... 212
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6-3 iGPR - schematic diagram .......................................................................... 214
6-4 LDU-20 - overview ....................................................................................... 218
6-5 LDU-20 color display - general items .......................................................... 219
6-6 iELBA Control .............................................................................................. 220
6-7 MCP page - MAIN locked ............................................................................ 223
6-8 MCP page - MAIN ....................................................................................... 226
6-9 MCP page - Open user parameters ............................................................ 228
6-10 MCP page - Select user parameter ............................................................. 229
6-11 MCP page - Adjust user parameter ............................................................. 230
6-12 MCP page - SYSTEM INFO ........................................................................ 232
6-13 MCP page - TREND .................................................................................... 234
6-14 MCP page - INSTRUMENTS ...................................................................... 236
6-15 MCP page - FUEL / LUBRICATION SYSTEM ............................................ 238
8 Operation
8-1 Cooling water system with bypass cooling ................................................. 248
8-2 Cooling water system without bypass cooling ............................................ 249
8-3 Cooling water system with circulation ........................................................ 250
8-4 Cylinder lubricant quantity .......................................................................... 274
9 Service during operation
9-1 Location of ball valves - dirty oil samples ................................................... 301
9-2 SAC - clean during operation (example) .................................................... 309
10 Troubleshooting and Special running condition
10-1 Example of inspection point ....................................................................... 341
10-2 Supply unit (example) and example of inspection point ............................. 345
10-3 Leakage on FLV and pipes (example) ....................................................... 351
10-4 Exhaust valve with pressure element ......................................................... 359
10-5 Location of flanges ..................................................................................... 372
10-6 Roller lifting tool assembly .......................................................................... 373
10-7 Pre-tensioner install .................................................................................... 374
10-8 Location of flanges ..................................................................................... 378
10-9 Assembly of roller lifter tool ........................................................................ 379
10-10 Not all turbochargers are defective (example) ........................................... 381
10-11 All turbochargers are defective (example) .................................................. 382
10-12 Exhaust waste gate (example) ................................................................... 385
10-13 WiCE - Gateway Unt (GTU) replacement .................................................. 391
10-14 WiCE - Main Control Unit (MCU) module replacement .............................. 393
10-15 WiCE - Cylinder Control Unit (CCU) module replacement ......................... 395
10-16 WiCE - Angle Control Unit (ACM20) module replacement ......................... 397
10-17 WiCE - Manual Control Panel (MCP) replacement - E26 ........................... 399
10-18 WiCE - Manual Control Panel (MCP) replacement - Back Cover .............. 399
10-19 Turbocharger cut out procedure: Illustration 1 ........................................... 405
10-20 Turbocharger cut out procedure: Illustration 2 ........................................... 406
10-21 Turbocharger cut out procedure: Illustration 3 ........................................... 406
10-22 Turbocharger cut out procedure: Illustration 4 ........................................... 407
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10-23 Turbocharger cut out procedure: Illustration 5 ........................................... 408
10-24 Allowed load during cylinder cut out ........................................................... 414
11 Technical data
11-1 Operating range ......................................................................................... 417
11-2 Signal codes ............................................................................................... 420
12 Operating media
12-1 Viscosity / Temperature diagram ................................................................ 446
13 Attachments
13-1 Line codes .................................................................................................. 456
13-2 Process codes ............................................................................................ 457
13-3 Signal codes ............................................................................................... 458
13-4 Color codes and symbols - electric connection diagram ............................ 460
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1 Introduction
1.1 Operation Manual - change record............................................................................18
1.2 Preface......................................................................................................................20
1.3 Technical documentation set.....................................................................................22
1.4 Data module codes (descriptive data).......................................................................24
1.5 Data module codes (procedural data).......................................................................26
1.6 About this book..........................................................................................................28
1.7 About the engine.......................................................................................................30
1.8 List of abbreviations...................................................................................................34
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1.1 Operation Manual - change record
Tab 1-1 Change record
New issue 002, 2021-11
- Rewritten introductory pages with additional explanations.
- Updated safety precautions and safety guidelines.
- Updated description of access to engine spaces.
- Updated descriptions of the design and function of the engine.
- Updated descriptions of the design and function of the systems.
- Updated descriptions of the design and function of the components.
- Updated the control system section.
- Updated the operation section.
- Updated the service during operation section.
- Added new chapters in troubleshooting and special running condition section.
- Updated the technical data section.
- Updated the copyright information.
New issue 001, 2020-06
Initial issue of the Operation Manual.
X92-B AA00-0000-00AAA-003A-A
Operation Manual Operation Manual - change record
Winterthur Gas & Diesel Ltd. - 18 - Issue 002 2021-11

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Operation Manual Operation Manual - change record
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Winterthur Gas & Diesel Ltd. - 19 - Issue 002 2021-11

1.2 Preface
This manual is for use only for the related type of engine (the engine described in this manual).
Make sure that you know the inspection and overhaul intervals before you operate the engine.
Also obey the items that follow:
•Safety
Make sure that you read carefully this manual before you start work on the engine.
Make sure that you read carefully and obey the data given in chapter safety.
•Data
The specifications and recommendations of the classification societies are included in the
design of the engine.
The data, instructions, graphics and illustrations etc in this manual are related to drawings
from WinGD. These data relate to the date of issue of the manual (the year of the issue is
shown on the title page and on the footer). All instructions, graphics and illustrations etc can
change because of continuous new development and modifications.
•Equipment and tools
Keep all equipment and tools for maintenance and operation serviceable and in good
condition.
•Spare parts
Use only original spare parts and components to make sure that the engine will continue to
operate satisfactorily.
•Personnel
Only qualified personnel that have the applicable knowledge and training may do work on
the engine, its systems and related auxiliary equipment.
X92-B AA00-0000-00AAA-018A-A
Operation Manual Preface
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