WinGD WARTSILA RT-flex58T-D User manual

RT-flex58T-D
Maintenance Manual
“Marine” Version 2
Supply Unit Aft End
Vessel:
Type:
Engine No.:
Document ID: DBAC351676
Winterthur Gas & Diesel Ltd. 24hrs Support:
Schützenstrasse 1−3 Wärtsilä Services Switzerland Ltd.
CH-8400 Winterthur Zürcherstrasse 12
Switzerland CH 8400 Winterthur
Switzerland
[phone]
[email protected]

E2014-04 Winterthur Gas & Diesel Ltd., Printed in Switzerland – All rights reserved
No part of this publication may be reproduced or copied in any form or by any means (electron-
ic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems)
without the prior written permission of the copyright holder.
Wärtsilä Services Switzerland Ltd. makes no representation, warranty (express or implied) in
this publication and assumes no responsibility for the correctness, errors or omissions for infor-
mation contained herein. Information in this publication is subject to change without notice.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUEN-
TIAL, IS ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS
PUBLICATION IS CONFIDENTIAL AND INTENDED FOR INFORMATION PURPOSES ONLY.

RT-flex58T-D
Maintenance Manual
“Marine” Version 2
Supply Unit Aft End
Vessel:
Type:
Engine No.:
Document ID: DBAC351676
Winterthur Gas & Diesel Ltd. 24hrs Support:
Schützenstrasse 1−3 Wärtsilä Services Switzerland Ltd.
CH-8400 Winterthur Zürcherstrasse 12
Switzerland CH 8400 Winterthur
Switzerland
[phone]
[email protected]

E2014-04 Winterthur Gas & Diesel Ltd., Printed in Switzerland – All rights reserved
No part of this publication may be reproduced or copied in any form or by any means (electron-
ic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems)
without the prior written permission of the copyright holder.
Wärtsilä Services Switzerland Ltd. makes no representation, warranty (express or implied) in
this publication and assumes no responsibility for the correctness, errors or omissions for infor-
mation contained herein. Information in this publication is subject to change without notice.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUEN-
TIAL, IS ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS
PUBLICATION IS CONFIDENTIAL AND INTENDED FOR INFORMATION PURPOSES ONLY.

Summary for Maintenance Manual
(MM)
Page No. Title Subject
Date No.
new exch.
2013 Issue 2013 x
Date of publication 2013-01-30
0380-1/A1 (2) 2013-02 TB RT-143 Maintenance Schedule 2728-1: Monthly check of nut to solenoid added x
2728-1/A1 Starting Air Valve
Check concerning venting of starting air manifold and
tightening of nut (18) to solenoild (17) added
x
2124-1/A1 Cylinder Liner x
2124-3/A1 (2) Cylinder Liner x
2708-1/A1 Cylinder Cover Cyliner liner with upper and lower water guide jacket adapted x
2722-1/A1 (6) Injection Valve Sec. 7: Remark added concerning replacing of a nozzle tip x
6420-1/A1 Scavenge Air Receiver Arrangement of air flaps standardized to those in OM x
9403-4/A1 (2) Hydr. Pre-tens. Jacks 1132-1: Comparison value in (°) deleted x
Date of publication 2013-02-20
0002-1/A1 x
Index 3, 9 x
0008-1/A1 (2) EAAD084591
Engine Numbering and
Designations
Crank angle sensor unit at gear wheel added x
0011-1/A1 (1)
Safety Measures and
Warnings
Attention concerning clean areas (no water or cleaning fluids)
added
x
0330-1/A1
(18, 19)
Clearance Table Key No. 6 and 7: points A and B added x
0380-1/A1 (2) Maintenance Schedule
3103-1: Interval changed "according to classification society"
x
(3)
3403-1: Intervals changed to 18 000-36 000 operating hours
3403-4: Intervals changed to 500-1000 operating hours
3425-1: Work to be carried out and intervals changed
x
2303-1/A1
(1, 7)
EAAD084619 Piston Rod Gland Recess applied on clamping ring 94345b as shown in Fig. 'G' x
2722-1/A1
(1, 3, 4-6, 8)
Injection Valve
Sec. 11 added; system oil as test media mentioned; Sec. 3:
keeping opening pressure changed from 10 to 30 seconds;
Sec. 5 revised; Remark concerning IMO technical file and
detail of nozzle type added
x
3103-1/A1
Measuring Crank
Deflection
1. General aspects; 2. Condition of measuring and 4. Crank
deflection limits revised
x
3425-1/A1
Piston Rings
(Four Piston Rings)
Determination of wear rate of chrome-ceramic piston rings and
measuring piston ring grooves introduced
x
3425-1/A2
Piston Rings
(Three Piston Rings)
Determination of wear rate of chrome-ceramic piston rings and
measuring piston ring grooves introduced
x
4103-3/A1 (5)
Replacing Gear Wheel
on Crankshaft
Stud side (thread) to be applied with MOLYKOTE and
LOCTITE 262 corrected
x
5801-1/A2 (1) Regulating Linkage
(with Woodward ProAct II Analog Actuator): 2nd sentence
about configuration and setting procedure added
x
8733-1/A1
(1, 2)
EAAD084136
HP Pipe to Injection
Valve
Special spanner 94874 and detail concerned in Fig. 'B' added x
9223-1/A2 2013 EAAD084591
Crank Angle Sensor
Unit
Assembly and replacement of proximity sensor (pickup) at
gear wheel introduced
x
9403-5/A1
(30, 33, 34)
2013-08 Tool List
Tools 94874, 94291A, 94356 (only figure modified) and 94357
added
x
Date of publication 2013-08-23
9403-5/A1
(3,4,10,21,26,
27,28,29,35)
2014-01 Tool List
94012 changed to 94012C, GF94020 changed to 94020D,
94022 changed to 94022B,94142 changed to 94142-L and -R,
94345F changed to 94345F/94345G,94651 changed to
94651C, 94662 deleted, 94481 deleted,94870E,F,G changed
to 94870K,94870A,B,C changed to 94870J
x
Modification Service
Engine Documentation
RT-flex58T-D Version 2
Supply Unit Aft End
Modification
Page or
2013-08
Table of Contents
3425-1/A1, A2: checking wear of … ring grooves and new
group 9223-1/A2 added
Execution cylinder liner / supporing ring replaced with cylinder
liner / water guide jacket
Manual
1/2 09/04/2018

Summary for Maintenance Manual
(MM)
Page No. Title Subject
Date No.
new exch.
Modification Service
Engine Documentation
RT-flex58T-D Version 2
Supply Unit Aft End
Modification
Page or
Manual
Date of publication 2014-01-09
9403-5/A1 (36) 2014-04 Tool List Tools: 94211, 94212 deleted x
Date of publication 2014-04-02
0352-1/A1 (1) 2015-08 EAAD086016 Tightening Values
New tightening values for elastic studs of cylinder cover (new
pre-tensioning jack)
x
2708-2/A1 2015-08 EAAD086016
tensioning of cyl.
Cover studs
new pretensioning jack for cyl. Cover GF94215A x
9403-3/A1 (1, 5) 2015-08 EAAD086016 Pre-Tesnioning jacks New jack for Cyl. Cover studs x
9403-5/A1 (30) 2015-08 EAAD085234 Tool List
Tool numbers 94871 and 94871A added, new cyl. Cover press
GF94215A
x
Date of publication 2016-02-17
2751-2/A1 2018 WinGD Input
Exhaust Valve:
Disassemble and
Assemble
Pge: 7. Paragraph 3.4 - Procedure changed. x
5552-5/A1 2018-02 Wartsila Input
Lubrication of Supply
Unit during
Maintenance
Procedure changed x
Group 5 ToC 2018 WinGD Input ToC Analog Actuator replaced with Digital Actuator x
5801-1/A2 2018 WinGD Input
Regulating Linkage -
Woodward ProAct II -
Digital Actuator
Procedure changed. Analog actuator replace with digital
actuator
x
9403-5/A1 2018-01 DAAD083068 Tools List Page 36: 94844 Lubrication device added. x
Date of publication 2018-02
2/2 09/04/2018

0
1
2
3
4
5
6
7
8
9
MM / RT−flex / Register
Driving Wheels and Shut-off Valve for Starting Air
Crankshaft, Connecting Rod and Piston
Cylinder Liner and Cylinder Cover
Bedplate and Tie Rod
General Information
Supply Unit, Injection and Exhaust Valve Control
Scavenge Air Receiver and Auxiliary Blower
Cylinder Lubrication
Piping
Crank Angle Sensor Unit, Tools

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Maintenance Group0
RT-flex58T-D
Winterthur Gas & Diesel Ltd. 1/ 1
For Particular Attention 0000−1/A1..................................................
Preface 0001−1/A1...............................................................
Table of Contents 0002−1/A1.......................................................
Engine Numbering and Designations 0008−1/A1......................................
oGeneral Guidelines
−for Maintenance: Safety Measures and Warnings 0011−1/A1........................
−for Lifting Tools: Wire Rope Slings, Span-Sets, Eye Bolts etc. 0012−1/A1..............
oClearance Table 0330−1/A1....................................................................
−General Page 1...............................................................
−Crankshaft and Thrust Bearing 2, 3..............................................
−Crankshaft and Main Bearing 4, 5................................................
−Crosshead Guide 6, 7..........................................................
−Cylinder Liner 8, 9.............................................................
−Piston Rod Gland 10, 11........................................................
−Exhaust Valve 12, 13...........................................................
−Top and Bottom End Bearings to Connecting Rod 14, 15............................
−Piston Cooling and Crosshead Lubricating Link 16, 17..............................
−Piston and Piston Rings 18, 19..................................................
−Driving Wheels for Supply Unit 20, 21............................................
−Supply Unit 22, 23.............................................................
−Fuel Pump 24, 25..............................................................
oTightening Values
−of Important Screwed Connections 0352−1/A1.....................................
−of Standard Screwed Connections 0352−2/A1.....................................
Masses (Weights): Individual Components per Piece in kg 0360−1/A1...................
Maintenance Schedule: Inspection and Overhaul Intervals (Guidelines) 0380−1/A1........
Engine Cross Section and Longitudinal Section 0803−1/A1.............................
General Information Grou
p
0
Winterthur Gas & Diesel Ltd. RT−flex58T−D / V2 / MM / 2013

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