XAG P100 Operating and maintenance instructions

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
XAG P100/P100 Pro Motor & ESC Mandatory
Maintenance Instructions
While the XAG P100/P100 Pro aircraft is operating, it would experience vibrations that
might cause the screws securing the Motor connector and ESC to loosen, potentially
causing a disconnection of power. The wear and tear of the isolators could have
prompted the melting due to heat during the operation. Such an event could trigger an
electrical surge and excessive heat production, possibly resulting in the Motor/ESC
failure.
1. Loosen the four screws securing the red bumper and then detach the bumper.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
2. Use a screwdriver to dislodge the connector shield.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
3. Use a screwdriver to undo the 3 screws securing the connectors and inspect the
condition of the isolators and connectors.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
4. Should you find an isolator showing heat-related colour changes, replace it
immediately. Also, ensure that each connector is paired with its appropriate
isolator.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
Example of heat-induced discolouration

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
5. After the inspection and cleaning of the ESC isolators, substitute any that are
worn or display signs of heat-related discolouration.
Example of heat-induced discolouration:

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
6. Clean any residues left on the Motor and ESC connectors and apply contact
cleaner when necessary.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
7. When reassembling, ensure the ESC connectors are accurately aligned with the
isolator bracket.
8. Finalize the installation by using a screwdriver to securely tighten the
connection. The use of Loctite 243 on the screw is advised.

XAG Australia
ABN 56 614 943 118
Unit 5, 11 Jullian Cl.
Banksmeadow NSW 2019
P. [phone]
E. [e-mail]
www.xagaustralia.com.au
Isolators are available in the shop via the link below:
P100 Motor Connector Isolator (Thin) (02-001-07627) -
https://www.xagaustralia.com.au/product-page/p100-motor-connector-isolator-thin
P100 Motor Connector Isolator (Thick) (02-001-07628) -
https://www.xagaustralia.com.au/product-page/p100-motor-connector-isolator-thick
P100 Pro Motor Connector Isolator (Thin) (02-002-1168A) –To be released
P100 Pro Motor Connector Bracket (Thick Isolator included) (02-001-09012) - To be
released
IMPORTANT:
•Adhering to this maintenance advice from the manufacturer is crucial.
•The isolators do not have a specified lifespan since they are considered
consumable items. It's essential to regularly inspect them based on how
frequently the aircraft is used to maintain its airworthiness.
•The steps outlined here serve as periodic maintenance instructions, particularly
important during sustained operations.
•A daily inspection alongside other pre-flight checks is advised when the drone is
in frequent use.
•Non-compliance with these official guidelines will lead to the invalidation of
both the Manufacturer's Warranty and the Consumer Guarantee.