XCHARGE C6AM Series User manual

C6AM SERIES
DC Electric Vehicle
Charging Station
Installation and Operation
Manual
Copyright | C6AM User Manual, Version 1.2.2
ENGLISH

Copyright
XCHARGE reserves all rights to this document the information and topics contained in it. This also
applies to any possible claims to copyrights or patents. Forwarding and/or duplicating this
document without the expressed permission of XCHARGE is forbidden.

Copyright | C6AM User Manual, Version 1.2.2 1
Contents
C6AM SERIES.............................................................................................................................. 1
Installation and Operation......................................................................................................... 1
Manual ..............................................................................................................................................1
Changelog.................................................................................................................................. 1
Contents...................................................................................................................................................3
1. Introduction and Safety Information ................................................................................. 1
1.1 Preface.......................................................................................................................................1
1.2 Proper Usage ................................................................................................................ 1
1.3 Intended document user .............................................................................................. 1
1.4 Important safety instructions ....................................................................................... 2
1.5 important signs............................................................................................................. 3
2. Product description............................................................................................................ 5
2.1 System overview........................................................................................................... 5
2.2 Charging plug system .........................................................................................................7
3. Technical Data .................................................................................................................... 8
3.1 Nameplate...........................................................................................................................8
3.2 Electrical data .....................................................................................................................8
3.3 Mechanical Data.................................................................................................................9
3.4 Environmental data............................................................................................................9
3.5 Technical Standards .................................................................................................... 10
3.6 Electrical diagram....................................................................................................... 11
3.7 Function Structure of C6AM ....................................................................................... 12
3.8 C6AM power curve ..................................................................................................... 13
4. Installation ....................................................................................................................... 14
4.1 Required space for placingand maintaining............................................................... 14
4.2 Installation environment............................................................................................. 15

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4.3 Construct Foundation................................................................................................. 15
4.3.1 Concrete Foundation........................................................................................ 15
4.3.2 Stainless Steel Frame .............................................................................................16
4.4 Power supply and power cable ................................................................................... 18
4.5 Packaging and Unpacking ........................................................................................... 19
4.5.1 Packaging ...............................................................................................................19
4.5.2 Unpacking ........................................................................................................ 20
4.6 Positioning and wiring ................................................................................................ 20
4.7 Verification of measurement values..................................................................................24
5. Commissioning and operation ......................................................................................... 25
5.1 Power up..................................................................................................................... 25
5.2 Display and usage ....................................................................................................... 25
5.2.1 Home page.............................................................................................................25
5.2.2 Control panel ................................................................................................... 26
5.3 Charging process ..............................................................................................................26
5.4 Indicator lights ............................................................................................................ 29
6. Fault diagnosis.................................................................................................................. 30
7. Maintenance ...........................................................................................................................33
7.1 Cleaning of the cabinet ......................................................................................... 33
7.2 Anti-dust net replacement ..........................................................................................34
8. Contact Information......................................................................................................... 35

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1. Introduction and Safety Information
1.1 Preface
This manual describes the features and functions as well as installation, operation, and
maintenance of the XCHARGE C6AM Fast Charging station.
Due to the variance in technical and customer requirements, there are differences which may
reflect in the maximum output power, the installed cables, plugs, and display. The
components shown in this guide are all example graphics. The illustrations and explanations
refer to a typical version of the device. The design of your device may differ from the
description in this manual. Please read this document carefully. The C6AM series product
complies with UL 2202 and CSA107.1 standards.
1.2 Proper Usage
This product is a high-power charging station for recharging electric vehicles (EVs) using the
fixed cable- and plug-connections CCS Combo 1 and CHAdeMO connector, or two CCS Combo
1 connectors.
When any loss or damage occurs due to improper use or unauthorized modification of the
product, XCHARGE shall not be liable for the product, the purchaser or third parties. The same
is also valid if the guidelines for maintenance provided by XCHARGE are not strictly complied
with.
The installation requires a planning with care and should only be carried out by qualified
personnel (electricians).
1.3 Intended Document User
This document is intended for:
 Customers who purchased a C6AM, or are in the process of ordering and want
to know in more detail about installation and maintenance.
 Contractors who are responsible for site preparation and/or installation of a C6AM
 Contractors who, as a qualified electrician, perform the installation, commissioning,
maintenance, or repair of the XCHARGE C6AM fast charging station.
Requirements for the electrician:
Knowledge of the relevant safety and accidentprevention regulations
Knowledge of NFPA regulations
knowledge of national regulations
Ability to recognize risks and avoid dangers

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1.4 Important Safety Instructions
WARNING
(Safety instructions on a risk with medium risk level! Failure to comply can result in death or
serious injury)
1. Please confirm the voltage and current level before installation.
2. The entire installation process needs to be conducted by qualified personnel.
3. Please do not operate in the cloudy, rainy weather or similar conditions may causing
possible leakage.
4. DC charging station must be grounded properly.
5. Do not install or use the charging station closed to flammable, explosive materials, or steam.
6. Without qualified personnel, do not try to open, disassemble, or modify the charging station.
7. The use of charging stations may affect or damage some medical or implantable electronic
equipment, such as cardiac defibrillators, pacemakers, etc.
ATTENTION
(Safety instructions on a risk with a low degree of risk! Non-compliance can lead to minor to
moderate injury)
1. Please use this product in cool and ventilated environment.
2. Before installing or cleaning the charging station, power supply must be shut down.
3. Please use the charging station within the parameters range addressed in the specifications
section.
4. Do not use the charging station with non-charging purpose or others non supporting CCS or
CHAdeMO charging standardvehicles.
5. If defects are found, such as cracking, wear, inoperable parts, or other damage, stop using
the charging station immediately and call the customer service.
6. Do not use the charging station when exposed to heavy rain, thunder, heavy snow, or other
severe weather conditions asthismay cause damage to station and personal property.
7. Please be careful when transporting the charging station. Avoid strong external shocks. Do
not drag, twist, or step on the charging station toprevent damage to any parts. At any time, avoid
and prevent damage to the charging station from moisture, liquids, and foreign objects. Do not
use if water is present or station is suspected of being damaged or corrosive. Do not touch the
charging station, charging cable and charging plug with wires, tools, or other sharp objects.
8. If EV is covered by external protection hood, do not use charging station.
9. Do not start and drive your EV when socket is still connected. The user is responsible for the
damage to the EV and charging station caused by improper use of charging station.
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| C6AM User Manual, Version 1.2.2

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1.5 Important Signs
According to ISO7010 and other similar standards, the operating, warning, and prohibition signs
below are sticked on the C6AM and are also used in the manual.
These signs below are also used on the nameplate of C6AM:
Warning Signs Description
Grounding
Connect to a grounding terminal
General Warning Sign
identify a hazard which could result in
damage to the operator, machinery,
other equipment and / or pollution
Electricity Hazard
Warning of electrical voltage
Crushing of Hands
Touching the device may result in hand
injury
No access for people with active
implanted cardiac devices
Figure 1.5.1 Warning signs

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Signs Description
Note documentation
Note all documentation, which are
supplied with the product.
WEEE Symbol
Do not dispose of the product with
domestic waste. Please follow the valid
disposal regulations in the installation
site for electronicwaste.
Figure 1.5.2 Signs on nameplate
“CAUTION: Have defective cords or wires replaced immediately by a qualified service person.”
WARNING: DO NOT USE THIS EQUIPMENT IF DAMAGED.
“WARNING: This equipment is intended only for charging vehicles not requiring ventilation during
charging.”
THIS EQUIPMENT EMPLOYS PARTS, SUCH AS SWITCHES AND RELAYS, THAT TEND TO PRODUCE ARCS OR
SPARKS AND THEREFORE, IF USED IN A GARAGE, LOCATE IN A ROOM OR ENCLOSURE PROVIDED FOR THE
PURPOSE OR NOT LESS THAN 50mm ABOVE THE FLOOR.
FOR USE WITH ELECTRIC VEHICLES.
WARNING: DO NOT USE EQUIPMENT WHERE EXPOSED TO FLAMMABLE VAPOURS.

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2. Product Description
2.1 System Overview
e
a
f
b
c
g
d
h
Figure 2.1.1
a HD/Touch screen with 22.5 cm diameter (HMI) e LED Indicator
b Emergency button f Charging plug
c Control panel with RFID/Credit card reader g Cable holder
d Air inlet h Air outlet
Table 2.1.1 Housing and elements outside

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This manual is valid for all the C6AM Versions, which are shown below in Table 2.1.2.
Type
Max. output
power
Max. input DC
current
Power
module
(30kW)
CCS Combo
1 plug
CHAdeMO
plug
C6AM-150-
JC(208V)
95kW 300A 5 200Ax1 125Ax1
C6AM-150-
JC(480V)
150kW 200A 5 200Ax1 125Ax1
C6AM-150-
C
C
(
2
08V
)
95kW 300A 5 200Ax1 NA
C6AM-150-
C
C
(
480
V
)
150kW 200A 5 200Ax2 NA
Table 2.1.2 Type of C6AM
Notes:
 All the double-plug versions intelligently distribute power between the two charging
ports: the whole output power of charger is distributed over two plugs evenly (half) or
by one plug at the proper charging voltage level. For each side the output current can
also be limited as requested.
 User can recognize the different types of C6AM through the first eight letters in its SN
number, for example in SN number “C6AM15JC22NHEVYPFY” the type is C6AM-150, up
to 95 output with CCS 1 and CHAdeMO plug;
 Touch or non-touch screen is optional for all these kinds of C6AM.
Figure 2.1.2 Design sketch of construction for C6AM

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2.2 Charging Plug System
CHAdeMO CCS Combo 1
Figure 2.2 Structure of charging plug, CHAdeMO and CCS Combo 1

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3. Technical Data
3.1 Nameplate
Figure3.1.1Nameplate (for reference only)
Nameplate contains all the necessary information includes:
- Product type and serialnumber
- Input power and wiring
- DC rated output voltage, current and power
- Manufacturing date
3.2 Electrical Data
Input
Input voltage range
3 phase
208
V
AC
+/
-
10%
6
0 Hz
3 phase 480 V
AC
+/- 10% 60 Hz
Power factor
> 99% at nominal output
power
Efficiency
95% at nominal output power
DC output (C)
Maximum output power
2
08
V
AC
:95kw
480 V
AC
:
150
kw

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Output voltage range
200
–
1000 V
DC
(Combo
-
1
)
Maximum output current
200 A
DC
continuously (Combo
-
1
)
Harmonic component
5% < in 50
–
100% of rated output power
DC output (J)
Maximum output power
60 kW
Output voltage range
200
–
500 V
DC
(CHAdeMO)
Maximum output current
125 A
DC
(CHAdeMO)
Harmonic component
5% < in 50
–
100% of rated output power
General
DC connection standard
SAE J
1772, UL2251 Combo
1
CHAdeMO 1.0
DC cable length
3.5/5/7 meters
DC plug type
COMBO
-
1
/ CHAdeMO
RFID system
ISO 14443 A&B/ISO 15693/
ISO18092/ECMA-340
Table 3.2.1
3.3 Mechanical Data
Mechanical data
Dimensions (H x W x D) 1750 mm x 615 mm x 740 mm
Weight 325 (60 kW) - 395 kg (150 kW)
Volume 0.75m3
Dimensions including packaging 2100 mm x 850 mm x 900 mm
Weight including packaging 375 (60 kW) - 450 kg (150 kW)
Weight concrete foundation Min. 450 kg
Mechanical impact protection IK10
Table 3.3.1
3.4 Environmental Data
Environmental data
Ground load bearing At least 450kg

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Ingression protection IP54
Temperature range – Operation -20 °C to +50 °C
Temperature range – De-rating +50 °C to +70 °C
Temperature range - Storage -40 °C to +80 °C
Operating Relative Humidity 5%-95%, no condensing on the surface
Storage Relative Humidity 95%, no condensing on the surface
Humidity Up to 95% no condensation on the surface
Operational noise level <65 dB in rated output power
Atmospheric Pressure 79KPa-106KPa
Altitude 2000 m max.
Network GSM/WCDMA/LTE/LAN
Table 3.4.1
3.5 Technical Standards
The C6AM products were already approved by TÜV Rheinland according to the technical
standards below:
Healthy, safety and
general requirements
EN 50385: 2017
EN 61851-1: 2011
EN 61851-23:2014
EN 61851-24:2014
EMC
IEC 61851
-
21:2018
EN 301 489-1 V2.2.0 (2017-03)
EN 301 489-3 V2.1.1 (2017-03)
EN 301 489-52 V1.1.0 (2016-11)
Radio
EN 300 330 V2.1.1 (2017
-
02)
EN 301 511 V12.5.1 (2017-03)
EN 301 980-1 V11.1.1 (2016-07)
EN 301 980-2 V11.1.2 (2017-08)
Table 3.5.1

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3.6 Electrical Diagram
Circuit diagram：
Figure 3.6.1 Electrical connection diagram
Figure 3.6.2 Fans’ control diagram
Notes:
The diagram was already approved by TÜV Rheinland according to Standard EN 61851-23. For
different types of C6AM the size of cable in the electrical connection diagram is variable.

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3.7 Function Structure of C6AM
The Figure 3.7.1 below introduces the structure of C6AM from basic to sophisticated functions
Figure 3.7.1

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3.8 C6AM Output Power vs Temperature Curve
Figure 3.8
3.9 C6AM Power Curve
Type Power curve
(U/I)
C6AM
150kW(480
V)

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C6AM
60Kw(208V)
C6AM
95kw(208V)
Table 3.8.1

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4. Installation
The product will be delivered to a warehouse by logistic company and handed over to the
customer. Normally XCHARGE is not responsible for the transport of charger and delivery to
final installation location.
4.1 Required Space for Placing andMaintaining
The space that C6AM needs is calculated as follows:
Vertical view: 740 mm x 615mm
 Front and backside 0.8 meter to open the front door.
 Right and left 1.0 meter to facilitate maintenance personnel to replace the plug cable.
As shown in the picture, it is the construction area.
Figure 4.1
<- Min. 1.0 m -> <- Min. 1.0 m ->
<- min. 0.8 m ->
<- min. 0.8 m ->

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4.2 Installation Environment
The installation shall not be made in a commercial garage (repair facility) or closer than 20
feet (508 mm) of an outdoor motor fuel dispensing device.
WARNING
Danger of life through improper installation!
Ignoring the environmental conditions can lead to dangerous situations when dealing
with electricity.
 When installing the charging device outside, avoid direct sunlight of the display, which
will impact the ability to scan code for installation.
 Do not install and use the charging device near flammable, explosive, rough or
combustible materials or chemicals or steam.
 The concrete space needs to be able to withstand four times the load.
4.3 Construct Foundation
4.3.1 Concrete Foundation
The C6AM charging station can be built on a concrete foundation. The flat surface of
foundation should not be larger than the dimension of 800 mm * 800 mm. For the entrance
of the cable, a hole should be provided in the foundation corresponding to the type of power
cable, which was dimensioned in Figure 4.3.1 as an example for the C6AM 150kW. If you do
not use a Prefabricated foundation, please notice the hardening times of the applied concrete
before installation.
Figure 4.3.1 Concrete foundation for 150kW C6AM
The height of the foundation is determined by the terrain of the site. Depending on rainfall and
drainage a height between 15 cm and 30 cm above the ground is recommended by XCHARGE.
Because of frost-proof the foundation must be about 80 cm deep under the ground.