Xterra 16417681US User manual

OWNER’S MANUAL
MODEL NO.
16417681US
Assembly
Operation
Trouble –Shooting
Parts
Warranty
CAUTION:
You must read and
understand this owner’s
manual before operating
unit.

CUSTOMER SERVICE 1-888-707-1180 2MAURICE PINCOFFS CANADA©2010
Manufacture’s Limited Warranty
Maurice Pincoffs Canada Inc. warrants all it’s home use Xterra elliptical parts for a period of time listed
below, from the date of retail sale, as determined by a sales receipt or in the absence of a sales receipt.
Maurice Pincoffs Canada Inc.’s responsibilities include providing new or remanufactured parts, at
Maurice Pincoffs Canada Inc.’s option, and technical support to our independent dealers and servicing
organizations. In the absence of a dealer or service organization, these warranties will be administered
by Maurice Pincoffs Canada Inc. directly to a consumer. The warranty period applies to the following
components:
Home Use Limited WARRANTY
Frame Lifetime
All Other Components 2 Years
Labor 1 Year
This warranty is not transferable and is extended only to the original owner.
The warranty shall not apply to exercise units which are (1) used for commercial or other income
producing purposes, or (2) subject to misuse, neglect, accident or unauthorized repair and alterations.
This warranty provided herein is lieu of all other express warranties, any implied warranties, including
any implied warranties of merchantability of fitness for particular purpose, are limited in duration to the
first 12 months from date of purchase. All other obligations or liabilities, including liability for
consequential damages are hereby excluded.
REPAIR PARTS AND SERVICE
All of the parts for the Xterra elliptical shown in figure can be ordered from Maurice Pincoffs Canada Inc.
6050 DON MURIE STREET, NIAGARA FALLS, ONTARIO L2E 6X8. When ordering parts, the parts will
be sent and billed at the current prices. Prices may be subject to change without notice. Check or money
order must accompany all orders. Standard hardware items are available at your local hardware store.
To ensure prompt and correct handling of any errors, or to answer any questions, please call our Toll
Free number: 1-888-707-1880, or local number 1-905-353-8955 or fax [phone] or email
[e-mail]. You can visit our web site at: www.pincoffs.ca. Office hours are from 8:30
AM to 5:00 PM Monday to Friday Eastern Standard Time.
Always include the following information when ordering parts
Model number
Name of each part
Part number of each part
TABLE OF CONTENTS
WARRANTY 2 FEATURES 15
SAFETY PRECAUTIONS 3 PARTS LIST & DIAGRAM 16-19
IMPORTANT OPERATION 4 MAINTENANCE 20
ASSEMBLY INSTRUCTION 5-12 TRAINING GUIDELINE 21-23
CONSOLE OPERATION 13-14 STRETCHING 24-25

CUSTOMER SERVICE 1-888-707-1180 3MAURICE PINCOFFS CANADA©2010
SAFETY PRECAUTIONS
Thank you for purchasing our product. Even though we go to great efforts to ensure the quality
of each product we produce, occasional errors and/or omissions do occur. In any event should
you find this product to have either a defective or a missing part please contact us for a
replacement.
This product has been designed for home use only. Product liability and guarantee conditions
will not be applicable to products being subjected to professional use or products being used in a
gym centre.
This exercise equipment was designed and built for optimum safety. However, certain
precautions apply whenever you operate a piece of exercise equipment. Be sure to read the
entire manual before assembly and operation of this machine. Also, please note the following
safety precautions:
1. Read the OWNER’S OPERATING MANUAL and all accompanying literature and follow it
carefully before using your elliptical.
2. If dizziness, nausea, chest pains, or any other abnormal symptoms are experienced while
using this equipment, STOP the workout at once. CONSULT A PHYSICIAN
IMMEDIATELY.
3. Inspect your exercise equipment prior to exercising to ensure that all nuts and bolts are
fully tightened before each use.
4. The elliptical must be regularly checked for signs of wear and damage. Any part found
defective, the part must be replaced with new spare part from the manufacturer.
5. Fitness equipment must always be installed on a flat surface, do not place the unit on a
loose rug or uneven surface. It is recommended to use an equipment mat to prevent the
unit from moving while it is being used, which could possibly scratch or damage the
surface of your floor.
6. No changes must be made which might compromise the safety of the equipment.
7. It is recommended to have a minimum of 1’ safe clearance around the exercise
equipment while in use.
8. Keep children and pets away from this equipment at all times while exercising.
9. Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes afterward.
This allows your heart rate to gradually increase and decrease and will help prevent you
from straining muscles.
10. Never hold your breath while exercising. Breathing should remain at a normal rate in
conjunction with the level of exercise being performed.
11. Always wear suitable clothing and footwear while exercising. Do not wear loose fitting
clothing that could become entangled with the moving parts of your elliptical.
12. Care must be taken when lifting or moving the equipment, so as not to injure your back.
Always use proper lifting techniques.
13. User weight should not exceed 330lbs.
WARNING:
Before beginning any exercise program consult your physician. This is especially important for
individuals over the age of 35 or persons with pre-existing health problems. Read all
instructions before using any fitness equipment. We assume no responsibility form personal
injury or property damage sustained by or through the use of this product.

CUSTOMER SERVICE 1-888-707-1180 4MAURICE PINCOFFS CANADA©2010
Important Operation Instructions
•NEVER operate this ellitical without reading and completely understanding the results of any
operational change you request from the computer.
•Understand that changes in resistance do not occur immediately. Set your desired level on
the computer console and release the adjustment key. The computer will obey the command
gradually.
•Use caution while participating in other activities while using your elliptical such as watching
television, reading, etc. These distractions may cause you to lose balance, resulting in
serious injury.
•Always hold on to a handrail or hand bar while making control changes.
Things To Know
Your new elliptical is engineered and manufactured to the strictest industry standards and
tolerances. All elliptical trainers, no matter who the manufacturer, have a multitude of moving
linkages and parts. Be aware that even with the tightest mechanical tolerances there still could
be a slight amount of play between some parts. This inherent play can result in slight noises
during use such as clicks and small thumps. Please expect that the ellitical will not be
completely silent.

CUSTOMER SERVICE 1-888-707-1180 5MAURICE PINCOFFS CANADA©2010
HARDWARE LIST
Step1
Step2
#65.
M10
Split Washer (x8)
#32.
Cup washer (x2)
#58
.
M10 x 20mm
Stainless Steel Bolt (x2)
#58.
M10 x 20mm
Stainless Steel Bolt(x4)
#59
.
M5 x 10mm
Phillips Head Screw (x12)
#
129
.
M10 x 25mm
Stainless Steel Bolt(x4)

CUSTOMER SERVICE 1-888-707-1180 6MAURICE PINCOFFS CANADA©2010
Step3
Step4
#44
. 5/16” x 1-3/4”
Button Head Socket Bolt(X2)
#59.
M5 x 10mm
Phillips Head Screw(X8)
#74
.
M10 x 38mm
Shoulder Bolt(X2)
#110
.
M10 x 8T
Nylon
Nut
(X2)
#45
.
5/16” x7T
Nylon Nut (X2)

CUSTOMER SERVICE 1-888-707-1180 7MAURICE PINCOFFS CANADA©2010
Tools
#118
.
12mm Allen
Wrench(X1)
#119
.
5mm Allen
Wrench(X1)
#115
.
Phillips Head
Screw Driver (X1)
#120
.
13m/m_
Wrench (X1)
#117
.
17mm Wrench(X1)
#116
.
8mm Allen
Wrench(X1)

CUSTOMER SERVICE 1-888-707-1180 8MAURICE PINCOFFS CANADA©2010
•The tension adjustment cable and speed sensor wire are pre-installed to the console
mast and main frame so be careful not to pull too hard on the console mast during
assembly to avoid damaging them. Connect the two speed sensor wires together.
•Lift the console mast (2) into place and align it so the locating pins in the mounting plate
are set into the holes in the mating plate of the main frame. Be careful not to pinch the
speed sensor wire between the console mast and the main frame plates during
assembly.
•Secure the console mast in place with the four M10 x 20mm stainless steel bolts (58) and
M10 split washers (65). Make sure the bolts are securely tightened.
•Attach the stationary handlebar (3) to the console mast using four M10 x 25mm stainless
steel bolts (129) and four M10 split washers (65). Ensure that the bolts are firmly
tightened.
STEP 1: CONSOLE
MAST

CUSTOMER SERVICE 1-888-707-1180 9MAURICE PINCOFFS CANADA©2010
•Slide the two swing arms (9 &10) onto the console mast axle. There is a left and right
swing arm so make sure you assemble the correct one on each side. Do not force the
arms onto the axle or use a hammer as damage to the bearings could occur. The swing
arms have been previously installed at the factory and should fit properly, although it is a
snug fit.
•Secure the swing arms in place with the M10 x 20mm stainless steel bolts (58) and cup
washers (32) and tighten. Snap the decorative caps (85) over the cup washers.
•Connect the clear drain hoses and install the foot pedals (86 left, 87 right) with twelve M5
x 10mm phillips head screws (59)
STEP 2: SWING ARMS & PEDALS

CUSTOMER SERVICE 1-888-707-1180 10 MAURICE PINCOFFS CANADA©2010
•Assemble the transport wheels (79) with the two 5/16” x 1-3/4” bolts (44) and 5/16” nuts
(45).
•Unpack the console and install the 3 AA batteries. Connect the speed sensor wire into
the white two pin connector accessed through the opening in the back of the console.
Mount the console onto the console mast plate and secure with four M5 x 12mm screws
(59).
•Secure the two bottle cages (98) to the console mast with four M5 x 10mm screws (59).
•Snap the four end caps (84) onto the cup washers on the left & right pedal arm
assemblies.
STEP 3: CONSOLE

CUSTOMER SERVICE 1-888-707-1180 11 MAURICE PINCOFFS CANADA©2010
• Assemble the bracket at the bottom of the swing arms to the rod ends on the pedal arms
using the M10 x 38mm shoulder bolts (74) and the M10 nuts (110). Tighten securely.
STEP 4: SWING ARMS

CUSTOMER SERVICE 1-888-707-1180 12 MAURICE PINCOFFS CANADA©2010
• Tilt the elliptical to one side and put something under the unit for support and install the
three levelers (40) for that side. Tilt the unit to the other side and install those three
levelers (40). Level the elliptical once it is positioned where it will be used. Screw the two
middle levelers all the way in and the front and rear levelers all the way in, then back
them out about two or three turns. Level the unit using only the front and rear levelers
first, then adjust the middle levelers so they touch the floor. Make sure to lock the
levelers when finished.
• Press the six plastic end caps (83) into the oval stabilizer tubes.
STEP 5: LEVELERS & END CAPS

CUSTOMER SERVICE 1-888-707-1180 13 MAURICE PINCOFFS CANADA©2010
CONSOLE OPERATION
Power
The power for the console is provided by 3 AA alkaline batteries (provided) and will operate on
rechargeable NiCd AA batteries. Once the batteries are installed the console will power on, the
Time window will display an hour meter reading, the Distance window will display an odometer
reading and the RPM/Cadence window will display the software version. The hour reading
shows how long the ellitical has been in use and the distance shows how many virtual miles the
ellitical has gone.
If the console does not detect a speed signal, or key activations, it will go to sleep to protect
battery life. To wake the console up you can press any key.

CUSTOMER SERVICE 1-888-707-1180 14 MAURICE PINCOFFS CANADA©2010
Display
Time: Displays workout time two ways; either count up (accumulated time) or count down
(remaining time), depending on your preference selected before starting the timer.
Speed/Cadence/ RPM: Displays the current pedaling speed as revolutions per minute.
Distance: Displays virtual distance traveled in miles or kilometers (units selected through
management mode, see page 14 for details).
Heart Rate: Displays heart rate in beats per minute when a heart rate chest belt transmitter is
worn and detected by the console. The heart rate receiver is compatible with Polar coded
transmitters.
Keys
Time + (up): Used to set workout time before the start key is pressed. The up key will increase
the time setting by 1 minute for each key press. The time will change more rapidly when the key
is held down for 2 seconds. The key is also used to switch the time reading to count up (elapsed
time).
Time - (Down): Used to set workout time before the start key is pressed. The down key will
decrease the time setting by 1 minute for each key press. The time will change more rapidly
when the key is held down for 2 seconds. The key is also used to switch the time reading to
count down (remaining time).
Start/Stop: Starts and stops the program timer.
Reset: Performs a complete reset of the console.
•Power the console on by pressing any key.
•Enter Quick start operation by simply pressing the start key. The time will count up from
zero.
•You may set a workout time by using the Time up and down keys. When you press the
Start key the time will count down to zero from the set time. After pressing start you can
use the up and down keys to switch the time to count up or count down.
•Press the start/stop button to Pause the timer and also to resume the timer when it is in
Pause mode.
•Press the Reset key to reset all the data.
•For Heart Rate readings you must wear a heart rate transmitter. The console will pick
up the transmitter signal and display your heart rate automatically.
Operation

CUSTOMER SERVICE 1-888-707-1180 15 MAURICE PINCOFFS CANADA©2010
Features
This all new product from Xterra is a next generation ellitical machine specially designed for use
with group exercise workouts or for serious training at home. Here are the top reasons why we
believe the Xterra group exercise ellitical is among the best ellitical machines available, for
everyone:
• State of the Art patent-pending, industry-leading, super-smooth, super-fast ellitical
motion that opens up vast new possibilities for riders to vary their workouts, by duration,
intensity, frequency and personal goals, whether health, fitness, endurance, strength, or
professional athletic.
• Compatible Uses with both ElliptiCore group exercise programs, as well as with all
indoor group cycle programs, gives riders an exercise choice in the same room, which
empowers club owners to offer variety in group exercise programs, to fill open slots, and
to improve overall financial performance of dedicated group exercise space.
• Safety features include an emergency hand brake and a manual lever to lock the
flywheel when not in use.
• Thirty pound Steel Flywheel, along with a patented transmission system, provides the
perfect amount of inertia that both challenges the rider, and assists in maintaining a
smooth and even ride at every cadence.
• Powerful Magnetic Resistance provides super smooth, abundant resistance for high
intensity workouts, ride variation, and larger riders.
• Generous Footpads allow precise foot placement both fore-aft and inside-out, and
remain in a basic horizontal orientation throughout the ellitical stride, eliminating
undesirable tipping forward of the feet.
• Center-Mounted fixed hand grips facilitate mounting and dismounting, in-ride recovery,
and controlled sprints and interval training.
• Essential Data of cadence (RPM), total distance, heart rate and total elapsed time are
displayed on an adjustable, heads up, LCD digital console.
• Self-Powered operation with no need for electricity (other than recyclable AA batteries).
• Enhanced Movability with a rear mounted hand grip, front-mounted heavy duty casters,
and a narrower footprint.
• Commercial Quality materials with precision engineering and automated robotic welding
give the machine consistent quality and long term durability.
• Affordable Excellence makes the Xterra ellitical a best buy in the market, for both clubs
and individuals.

CUSTOMER SERVICE 1-888-707-1180 16 MAURICE PINCOFFS CANADA©2010
PARTS LIST
KEY NO. PART NO.
DESCRIPTION O'TY
1 1768101 Main Frame 1
2 1768002 Console Mast 1
3 1768006 Handlebar Assembly 1
4 1768004 Sliding Pedal Arm (R) 1
5 1768005 Sliding Pedal Arm (L) 1
6 1768006 Connecting Pedal Arm (R) 1
7 1768007 Connecting Pedal Arm (L) 1
8 1768008 Main Crank Axle 1
9 1768009 Swing Arm (R) 1
10 1768010 Swing Arm (L) 1
11 1768011 Crank Arm 2
12 1768012 Console Mounting Plate 1
15 1768015 Flywheel 1
15-1 1768115-1
Flywheel covers 2
16 1768016 177mm Pulley 1
17 1768017 157mm Pulley 1
18 1768018 55mm Pulley w/Axle 1
20 1768020 Bearing Housing, Crank Axle 2
22 1768022 Axle for Idler Wheel 1
23 1768023 Side Case bracket 2
24 1768024 Pulley Retaining Washer 1
25 1768025 Set Collar 1
26 1768026 Tension Cable Pulley 1
27 1768027 Brake Magnet Mounting Arm 1
28 1768028 Tension Cable Retainers 2
29 1768029 Brake Mounting Bracket 1
31 1768031 Cup Washer For M8 Bolt 4
32 1768032 Cup Washer For M10 Bolt 2
33 1768033 Bearing ( 6005 ) 10
34 1768034 Bearing ( 6003 ) 16
35 1768035 Bearing ( 6203 ) 4
36 1768036 Rod End Bearing (M14 x P2.0) 2
37 1768037 Poly-V Belt, 5PK 970mm 1
38 1768038 Poly-V Belt, 5PK 1000mm 1
39 1768039 Aluminum Track 2.5T x 625L 4
40 1768040 Leveling Foot M12 x 1.75 x 75mm dia 6
41 1768041 C Ring 17mm dia 6
42 1768042 C Ring 25mm dia 4
43 1768043 Wave Washer 17mm dia 12
44 1768044 Button Head Socket Bolt 5/16" x 13/4" 2
45 1768045 Nyloc Nut 5/16" - 7t 2
46 1768046 Nyloc Nut M6 - 6t 2
47 1768047 Nyloc Nut M8 - 7t 1
48 1768048 Socket Head Cap Bolt M5 x 0.8 - 12mm 4
49 1768049 Socket Head Cap Bolt M5 x 0.8 - 20mm 3
50 1768050 Socket Head Cap Bolt M6 x 1.0 - 12mm 8
51 1768051 Socket Head Cap Bolt M6 x 1.0 - 25mm 1
52 1768052 Socket Head Cap Bolt M6 x 1.0 - 50mm 1
53 1768053 Socket Head Cap Bolt M8 x 1.25 - 12mm 6
54 1768054 Socket Head Cap Bolt M8 x 1.25 - 15mm 4
56 1768056 Socket Head Cap Bolt M8 x 1.25 - 35mm 2

CUSTOMER SERVICE 1-888-707-1180 17 MAURICE PINCOFFS CANADA©2010
KEY NO. PART NO.
DESCRIPTION O'TY
57 1768057 Socket Head Cap Bolt M8 x 1.25 - 75mm 1
58 1768058
Socket Head Cap Bolt M10 x 1.5 -
20mm (Stainless steel)
6
59 1768059 Phillips Head Screw M5 x 0.8 - 10mm 39
61 1768061 Phillips Head Screw M6 x 1.0 - 10mm (Stainless steel) 8
62 1768062 Split Washer M5 6
63 1768063 Split Washer M6 8
64 1768064 Split Washer M8 2
65 1768065 Split Washer M10 (Stainless steel) 8
66 1768066 Nut M5 - 4t 1
71 1768071 Set screw M5 - 5mm 4
72 1768072 Flat Head Socket Screw M4 x 10mm (Stainless steel) 2
73 1768073 Idler Adj. Bolt M10 x 1.5 x 220L 1
74 1768074 Shoulder Bolt 14mm dia x M10 x 38mm 2
76 1768076 Riv-Nut 13mm dia x- M10 x 1.5 4
77 1768077 Woodruff Key ( 7 x 7 x 23L ) 2
78 1768078 Round Side Case Insert 2
79 1768079 Transportation Wheel (65mm dia ) 2
80 1768180 Side Case (L) 1
81 1768181 Side Case (R) 1
82 1768082 Square End Cap ( □50 ) 2
83 1768183 Oval End Bevel Cap 6
84 1768184 M8 Snap-Cap 4
85 1768185 M10 Snap-Cap 2
86 1768086 Foot Pedal (L) 1
87 1768087 Foot Pedal (R) 1
88 1768188 Console Assembly 1
89 1768089 Speed Magnet 1
90 1768090 Speed Sensor Mounting Bracket 1
91 1768091 Speed Sensor W/Cable 950mm x 24AWG 1
92 1768092 Speed Sensor Connecting Cable (Upper) 1150mm 1
94 1768094 Nylon Washer ( 5/16" x 25 x 3t ) 2
95 1768095 Slide Wheel Cover, Black 2
96 1768096 Button Head Plug 2
97 1768097 Emergency Brake Lever 1
98 1768098 Drink Bottle Holder 2
99 1768099 Emergency Brake Assembly 1
99-1 1768099-1
Emergency Brake Pad 2
100 17681100 Tension Knob Assembly 1
101 17681101 Emergency Brake Cable 1
102 17680102 Sliding Wheel (PU 72mm dia ) 4
103 17680103 Brake Return Spring (52 x 3.5 x 50L) 1
104 17680104 Brake Magnet N35 ( 25 x 10L ) 2
110 17680110 Nyloc Nut M10 - 8t 2
111 17680111 Tapping Screw M4 x 12mm, Black 6
113 17680113 Flat washer M5 6
115 17680115 Phillips HeadScrew Driver 1
116 17680116 8th L Allen Wrench 1
117 17680117 17m/m_Wrench 1
118 17680118 12th L Allen Wrench 1
119 17680119 5th L Allen Wrench 1
120 17680120 13m/m_Wrench 1
121 17680121 Flywheel Set Collar ( L ) 1

CUSTOMER SERVICE 1-888-707-1180 18 MAURICE PINCOFFS CANADA©2010
KEY NO. PART NO.
DESCRIPTION O'TY
122 17680122 Flywheel Set Collar ( R ) 1
123 17680123 Retaining Disc for Pulley 1
124 17680124 Idler Wheel 2
125 17680125 Axle for Idler Wheel ( R ) 1
126 17680126 Woodruff Key ( 6 x 6 x 8L ) 1
127 17680127 35 Retaining Ring for Bore 2
128 17680128 Socket Head Cap Bolt M10 x 1.5 - 80mm 1
129 17680129
Socket Head Cap Bolt M10 x 1.5 -
25mm (Stainless steel)
4

CUSTOMER SERVICE 1-888-707-1180 19 MAURICE PINCOFFS CANADA©2010

CUSTOMER SERVICE 1-888-707-1180 20 MAURICE PINCOFFS CANADA©2010
MAINTENANCE
The ellitical is practically maintenance free. Just keep it clean by wiping down the unit with a
damp cloth after each use. Do not use harsh detergents. Every month check that all the
hardware is securely tightened. Do not use the ellitical if any parts are loose or broken.
The wheels and aluminum tracks will need to be kept clean to prevent noise and maintain
smoothness. No lubrication should be necessary but if persistent noises from the wheels
develop you can use a small amount of lubricant. Natural lubricants work well such as vegetable
oil or soy based lubrication products like Biokleen from Ecoviva:
•To enter the management mode press Start/Stop and Up keys simultaneously for 3 seconds.
•The time window will show the software checksum (for engineering use) then tests the LCD
display by sequencing all segments on.
•The next display shows total usage time in the time window, software version In Speed
window and odometer in distance window.
•Press the Reset key for distance reading setting, use up & down keys to adjust:
0 = Kilometers, 1 = Miles.
•Press the Reset key for distance per pedal revolution setting: 1.83 = 1.83 meters (6 feet) per
pedal revolution. Adjust to desired setting by using up & down keys.
•To clear odometer, press up and down at the same time.
•Press start/stop to exit.
Management Mode