Yakima LOCKN'LOAD 8000356 User manual

28-13-356-Rev1.0 1/9
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to fitting the LOCKN’LOAD Flush Rail Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
12
KIT CONTENTS
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. Foot Extrusion x4 4. Claw Extrusion x8
2. Rubber Foot Pad x4 5. Rubber Clamp Pad x8
3. Rubber Foot Pad x4 6. Pinned Grip Plate x4
MAX VEHICLE ROOF LOAD RATING: 100 KG
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
• 4 mm Ball End Allen Key
• 5 mm Allen Key
• 13 mm Ring Spanner
• # 2 Phillips Head Screwdriver
• Scissors
• Tape Measure
• Marking Pen (Optional)
• Torque Wrench (Optional)
TOOLS REQUIRED:
3
LEG AND BAR COMPONENTS SOLD SEPARATELY
®LOCKN’LOAD FLUSH RAIL MOUNTING KIT
MITSUBISHI PAJERO SPORT 2015+
2 BAR FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM
TM
45
6

28-13-356-Rev1.0 2/9
CLAW ASSEMBLY
Insert a Pinned Grip Plate into each of the
Clamp Claws from the LOCKN’LOAD leg kit.
12
3Push padded Claw Extrusions into the
Clamp Claws. (When assembled onto a
vehicle these will click into position).
4
REMOVE LEG COVERS
Using the keys supplied in the LOCKN’LOAD
Leg Kit (sold separately), remove all Leg
Covers.
FOOT ASSEMBLY
Slide Rubber Foot Pads onto each Foot
Extrusion.
INSTALLATION OF LOCKN’LOAD CROSSBARS
TABLE OF CONTENTS
INSTALLATION OF LOCKN’LOAD CROSSBARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION OF LOCKN’LOAD PLATFORM TO FLUSH RAIL LEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Slide Rubber Clamp Pads over each of the
Claw Extrusions.

28-13-356-Rev1.0 3/9
Push padded Foot Extrusions into the
rear cavity of LOCKN’LOAD Legs. (When
assembled onto a vehicle these will click
into position).
56LEG ASSEMBLY
Slide the Claw assembly into the
LOCKN’LOAD Leg, as shown.
Insert the M6 bolt and washer from the Leg
kit into the Leg and wind (six revolutions)
into the grip plate.
8
PIVOT ASSEMBLY
Assemble as shown. Loosely tighten the M8
screw and ensure a sufficient gap remains
between Nut Plate and Leg to allow Bar to
slide through in next step.
7INSERT LEGS
Slide Leg Assemblies into the underside
channel of each of the LOCKN’LOAD Bars
(sold separately).
BAR LOCATION
Look for the factory pin holes on the roof rails. For the front Bar, we recommend using the hole
closest to the front of the vehicle and for the rear Bar, the hole closest to the rear of the vehicle.
Bar spacing should be approximately 800 mm.
800 mm
9

28-13-356-Rev1.0 4/9
BAR PLACEMENT
Carefully place Bar assembly onto vehicle. Take care not to damage vehicle. Slide Legs
along Bar until foot clamp sits snug against vehicle rail with pins positioned in rail holes.
Secure the Claw assembly to the vehicle rail using a 5 mm Allen Key or Torque Wrench.
Torque to 4 Nm.
Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if required.
Repeat process for remaining Bar.
=
=
10
CHECK BAR SLOT MEASUREMENTS
Using a Tape Measure, record Leg to underside slot distance of
each Bar in the table (right). Ensure measurement is taken from
the centre of the Legs as shown. The ends of each bar should
be the same measurement respectively, if not, repeat Step 10.
BAR SLOT MEASUREMENTS
Front Bar (X) Rear Bar (Y)
______mm x2 ______mm x2
XX = X X
YY = Y Y
SECURE LEGS TO BARS
Given that the pivot assembly allows for degrees of freedom, check all plates are evenly
arranged and bars are in the desired position/angle before tightening M8 Hex Bolt to 7 Nm.
12
BAR SLOT COVERS
Cut Bar Slot Covers as per measurements recorded
in the table on Step 10 and push into underside
channel of front and rear Bar ends as shown.
NOTE - Bar Slot Covers to be
inserted with flat side visible.
13
11

28-13-356-Rev1.0 5/9
BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside of
the Legs and subtract 20mm from this
measurement.
Using the remaining pieces of Slot
Cover from Step 12, cut to this
length and insert into the underside
channel of each Bar end as shown.
14
-20mm
SECURE END CAPS TO BARS
Insert the End Caps as shown. A Rubber
Mallet can be used to assist installation.
15 Secure using Plastite Screw. Tighten
using a #2 Phillips Head Screwdriver.
CHECK BAR LEGS ARE SECURE
Check all Bars/Legs are secure.
16 FIT LEG COVERS
Using the Keys and Covers supplied in
the LOCKN’LOAD Leg Kit, fit and lock
all Leg Covers.
17
18 BAR KEYS
Place one key on the vehicle key ring and put the other away safely, or store with the spare
vehicle key.
Write the key number (which is stamped on the key) in the box provided. Replacement keys
are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to find
your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).
Key Number:

28-13-356-Rev1.0 6/9
INSTALLATION OF LOCKN’LOAD PLATFORM TO FLUSH RAIL LEGS
1REMOVE LEG COVERS
Using the keys supplied in the
LOCKN’LOAD Leg Kit (sold separately),
remove all Leg Covers.
Push padded Foot Extrusions into the
rear cavity of LOCKN’LOAD Legs. (When
assembled onto a vehicle this will click into
position).
56LEG ASSEMBLY
Slide Claw assemblies into LOCKN’LOAD
Legs, as shown.
Insert the M6 Bolt and Washer from the Leg
kit into the Leg and wind (six revolutions)
into the Grip Plate.
3Push padded Claw Extrusions into the
Clamp Claws. (When assembled onto a
vehicle these will click into position).
4
FOOT ASSEMBLY
Slide Rubber Foot Pads onto each Foot
Extrusion.
Slide Rubber Clamp Pads over each of the
Claw Extrusions.
CLAW ASSEMBLY
Insert a Pinned Grip Plate into each of the
Clamp Claws from the LOCKN’LOAD leg kit.
2

28-13-356-Rev1.0 7/9
8
PIVOT ASSEMBLY
Insert an M8 Coach Bolt through each of the Mounting Brackets (from the Platform kit). Place
Spherical Bracket onto Leg then insert Mounting Bracket Assembly on top ensuring Coach Bolt
slots into the oval hole in the Leg. Place M8 Washer and Bolt onto end of Coach Bolt and loosely
finger tighten.
7
INSTALL MOUNTING BLOCKS
Place Mounting Block from Platform kit on top of each Leg assembly, lining up the rivnut holes on
Mounting Block with holes on tabs of Leg Mounting Bracket.
Secure with M6 Capscrews and Washers from Platform kit, as shown. Tighten all screws to 4 Nm
with a 4 mm Ball End Allen Key or suitable Torque Wrench.
Note: The Mounting Block assembly will still have movement after securing which is intended.
LEG LOCATION
Place front Legs onto the vehicle rail aligning the Grip Plate Pin with the factory pin hole closest to
the front of the vehicle.
Place rear Legs 800 mm from Front Legs, aligning Grip Plate Pin with the factory pin hole closest to
the rear of the vehicle.
9
800 mm

28-13-356-Rev1.0 8/9
ASSEMBLE LOCKN’LOAD PLATFORM
Assemble Platform according to the LOCKN’LOAD Platform Assembly instructions Steps 1 - 9
(Pages 3 - 6).
11
SECURE LEGS
Secure Claw assemblies to the vehicle rail using a 5 mm Allen Key or Torque Wrench.
Torque to 4 Nm.
10
LIFT PLATFORM ONTO VEHICLE
With the help of an assistant, carefully lift assembled Platform up and onto Mounting Blocks on
vehicle roof. Centre Platform evenly on Legs so there is equal overhang on both sides and ideally at
front and rear.
Follow LOCKN’LOAD Platform Leg Mounting instructions from Step 7 to complete install.
NOTE - Wind Deflector, if used, is to be installed at the front of the vehicle (sold separately).
12

28-13-356-Rev1.0 9/9
TIGHTEN PIVOT ASSEMBLY
Use Spanner or Torque Wrench to
tighten M8 Nuts on each Leg to 7 Nm.
13 FIT LEG COVERS
Fit Covers onto Legs and lock using the
keys supplied in the LOCKN’LOAD Leg
Kit.
14
15 LEG KEYS
Place one key on the vehicle key ring and put the other away safely, or store with the spare
vehicle key.
Write the key number (which is stamped on the key) in the box provided. Replacement keys
are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to find
your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).
Key Number:
www.yakima.com.au
YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
YAKIMA EUROPE
Twentehaven 7
3433 PT Nieuwegein
The Netherlands
[phone]
YAKIMA AUSTRALIA PTY. LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548