Yamatake Azbil frs100 User manual

F

R

S

100

M

ul

t

ibu

r

n

e

r

C

on

t

r

ol

U

se

r

'

s

M

a

nu

a

l

N

o.

C

P

-

SP

-

1074

E

Th

a

n

k

y

ou

f

o

r

pu

r

c

h

as

ing

t

h

e

F

R

S

100

M

ul

t

ibu

r

n

e

r

C

on

t

r

ol.

Thi

s

m

a

nu

a

l

c

on

t

a

in

s

in

f

o

r

m

a

t

ion

f

o

r

e

n

s

u

r

ing

t

h

e

c

o

rr

ec

t

u

se

o

f

t

h

e

F

R

S

100

.

I

t

a

l

s

o p

r

o

v

id

es

n

ecessa

r

y

in

f

o

r

m

a

t

ion

f

o

r

in

s

t

a

ll

a

t

ion,

m

a

in

t

e

n

a

n

ce

,

a

nd

t

r

ou

-

bl

es

hoo

t

ing.

Thi

s

m

a

nu

a

l

s

hould b

e

r

ea

d b

y

t

ho

se

who d

es

ign

a

nd

m

a

in

t

a

in

e

quip

m

e

n

t

h

a

t

u

ses

t

h

e

F

R

S

100

.

B

e

s

u

r

e

t

o

kee

p

t

hi

s

m

a

nu

a

l n

ea

r

b

y

f

o

r

h

a

nd

y

r

e

f

e

r

e

n

ce

.

T

h

i

s

p

r

odu

ct

ha

s

been

de

s

i

gned

,

de

v

e

l

oped

and

m

anu

f

a

ct

u

r

ed

f

o

r

gene

r

a

l

-

pu

r

po

s

e

app

li

c

a

t

i

on

i

n

m

a

c

h

i

ne

r

y

and

equ

i

p

m

en

t.

Acc

o

r

d

i

ng

l

y,

w

hen

u

s

ed

i

n

app

li

c

a

t

i

on

s

ou

t

li

ned

be

l

o

w

, s

pe

c

i

a

l

c

a

r

e

s

hou

l

d

be

t

a

k

en

t

o

i

m

p

l

e

m

en

t

a

f

a

il

-

s

a

f

e

and

/

o

r

edundan

t

de

s

i

gn

c

on

c

ep

t

a

s

w

e

ll

a

s

a

pe

r

i

od

i

c

m

a

i

n

t

enan

c

e

p

r

og

r

a

m

.

•

S

a

f

e

ty

de

v

i

c

e

s f

o

r

p

l

an

t

w

o

r

k

e

r

p

r

o

t

e

ct

i

on

•

St

a

r

t/st

op

c

on

t

r

o

l

de

v

i

c

e

s f

o

r

t

r

an

s

po

r

t

a

t

i

on

and

m

a

t

e

r

i

a

l

hand

li

ng

m

a

c

h

i

ne

s

•

A

e

r

onau

t

i

c

a

l

/

ae

r

o

s

pa

c

e

m

a

c

h

i

ne

s

•

C

on

t

r

o

l

de

v

i

c

e

s f

o

r

nu

c

l

ea

r

ea

ct

o

r

s

N

e

v

e

r

u

s

e

t

h

i

s

p

r

odu

ct

i

n

app

li

c

a

t

i

on

s

w

he

r

e

hu

m

an

s

a

f

e

ty

m

a

y

be

pu

t

a

t

r

i

sk.

R

EST

R

I

C

TIO

N

S O

N

U

SE

N

OTI

C

E

©

1999

Y

a

m

a

t

a

k

e

C

o

r

po

r

a

t

i

on

A

LL

R

IG

H

TS

R

ESE

R

VE

D

B

e

s

u

r

e

t

ha

t t

he

u

s

e

r

e

c

e

i

v

e

s t

h

i

s

m

anua

l

be

f

o

r

e

t

he

p

r

odu

ct

i

s

u

s

ed

.

C

op

y

i

ng

o

r

dup

li

c

a

t

i

ng

t

h

i

s

u

s

e

r

’

s

m

anua

l

i

n

pa

r

t

o

r

i

n

w

ho

l

e

i

s f

o

r

b

i

d

-

den

. T

he

i

n

f

o

r

m

a

t

i

on

and

s

pe

c

i

f

i

c

a

t

i

on

s

i

n

t

h

i

s

m

anua

l

a

r

e

s

ub

j

e

ct t

o

c

hange

w

i

t

hou

t

no

t

i

c

e

.

C

on

s

i

de

r

ab

l

e

ff

o

r

t

ha

s

been

m

ade

t

o

en

s

u

r

e

t

ha

t t

h

i

s

m

anua

l

i

s f

r

ee

f

r

o

m

i

na

cc

u

r

a

c

i

e

s

and

o

m

i

ss

i

on

s. If y

ou

s

hou

l

d

f

i

nd

an

e

rr

o

r

o

r

o

m

i

s

-

s

i

on

,

p

l

ea

s

e

c

on

t

a

ct Y

a

m

a

t

a

k

e

C

o

r

po

r

a

t

i

on

.

I

n

no

e

v

en

t

i

s Y

a

m

a

t

a

k

e

C

o

r

po

r

a

t

i

on

li

ab

l

e

t

o

an

y

one

f

o

r

an

y

i

nd

i

r

e

ct,

s

pe

c

i

a

l

o

r

c

on

s

equen

t

i

a

l

da

m

age

s

a

s

a

r

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s

u

l

t

o

f

u

s

i

ng

t

h

i

s

p

r

odu

ct.

i

■About Icons

T

he

s

a

f

e

ty

p

r

e

c

au

t

i

on

s

de

sc

r

i

bed

i

n

t

h

i

s

m

anua

l

a

r

e

i

nd

i

c

a

t

ed

b

y v

a

r

i

ou

s

i

c

on

s.

P

l

ea

s

e

be

s

u

r

e

y

ou

r

ead

and

unde

r

st

and

t

he

i

c

on

s

and

t

he

i

r

m

ean

i

ng

s

de

sc

r

i

bed

be

l

o

w

be

f

o

r

e

r

ead

i

ng

t

he

r

e

st

o

f t

he

m

anua

l

.

S

a

f

e

ty

p

r

e

c

au

t

i

on

s

a

r

e

i

n

t

ended

t

o

en

s

u

r

e

t

he

s

a

f

e

and

c

o

rr

e

ct

u

s

e

o

f t

h

i

s

p

r

od

-

u

ct, t

o

p

r

e

v

en

t

i

n

j

u

r

y t

o

t

he

ope

r

a

t

o

r

and

o

t

he

r

s,

and

t

o

p

r

e

v

en

t

da

m

age

t

o

p

r

ope

r-

ty. B

e

s

u

r

e

t

o

ob

s

e

r

v

e

t

he

s

e

s

a

f

e

ty

p

r

e

c

au

t

i

on

s.

■Examples

T

r

i

ang

l

e

s

w

a

r

n

t

he

u

s

e

r

o

f

a

po

ss

i

b

l

e

dange

r

t

ha

t

m

a

y

be

c

au

s

ed

b

y

w

r

ong

f

u

l

ope

r

a

t

i

on

o

r

m

i

s

u

s

e

o

f t

h

i

s

p

r

odu

ct. T

he

s

e

i

c

on

s

g

r

aph

i

c

a

ll

y

r

ep

r

e

s

en

t t

he

a

ct

ua

l

dange

r

.

(

T

he

e

x

a

m

p

l

e

on

t

he

l

e

ft

w

a

r

n

s t

he

u

s

e

r

o

f

t

he

dange

r

o

f

e

l

e

ct

r

i

c s

ho

ck.

)

W

h

i

t

e

c

i

r

c

l

e

s

w

i

t

h

a

d

i

agona

l

ba

r

no

t

i

fy t

he

u

s

e

r

t

ha

t s

pe

c

i

f

i

c

a

ct

i

on

s

a

r

e

p

r

oh

i

b

i

t

ed

t

o

p

r

e

v

en

t

po

ss

i

b

l

e

dange

r

. T

he

s

e

i

c

on

s

g

r

aph

i

c

a

ll

y

r

ep

r

e

s

en

t

he

a

ct

ua

l

p

r

oh

i

b

i

t

ed

a

ct

i

on

.

(

T

he

e

x

a

m

p

l

e

on

t

he

l

e

ft

no

t

i

f

i

e

s t

he

u

s

e

r

t

ha

t

d

i

s

a

ss

e

m

b

l

y

i

s

p

r

oh

i

b

i

t

ed

.

)

F

ill

ed

-

i

n

b

l

a

ck c

i

r

c

l

e

s

i

n

st

r

u

ct t

he

u

s

e

r

t

o

c

a

rr

y

ou

t

a

s

pe

c

i

f

i

c

ob

li

ga

t

o

r

y

a

ct

i

on

t

o

p

r

e

v

en

t

po

ss

i

b

l

e

dange

r

. T

he

s

e

i

c

on

s

g

r

aph

i

c

a

ll

y

r

ep

r

e

s

en

t t

he

a

ct

ua

l

a

ct

i

on

t

o

be

c

a

rr

i

ed

ou

t.

(

T

he

e

x

a

m

p

l

e

on

t

he

l

e

ft

i

n

st

r

u

cts t

he

u

s

e

r

t

o

r

e

m

o

v

e

t

he

p

l

ug

f

r

o

m

t

he

ou

t

l

e

t.

)

SAFETY PRECAUTIONS

WARNING W

a

r

n

i

ng

s

a

r

e

i

nd

i

c

a

t

ed

w

hen

m

i

s

hand

li

ng

t

h

i

s

p

r

odu

ct

m

i

gh

t

r

e

s

u

l

t

i

n

dea

t

h

o

r

s

e

r

i

ou

s

i

n

j

u

r

y.

CAUTION

C

au

t

i

on

s

a

r

e

i

nd

i

c

a

t

ed

w

hen

m

i

s

hand

li

ng

t

h

i

s

p

r

odu

ct

m

i

gh

t

r

e

s

u

l

t

i

n

m

i

no

r

i

n

j

u

r

y t

o

t

he

u

s

e

r

,

o

r

on

l

y

ph

ys

i

c

a

l

da

m

age

t

o

t

he

p

r

odu

ct.

ii

W

ARN

I

N

G

B

e

f

o

r

e

r

e

m

o

v

ing,

m

oun

t

ing o

r

wi

r

ing

t

h

e

F

R

S

100

, b

e

s

u

r

e

t

o

t

u

r

n

t

h

e

pow

e

r

OFF. F

a

ilu

r

e

t

o do

s

o

m

igh

t

ca

u

se

e

l

ec

t

r

i

c

s

ho

ck

.

D

o no

t

ou

c

h

t

h

e

t

e

r

m

in

a

l

s

on

t

hi

s

c

on

t

r

ol.

D

oing

s

o

m

igh

t

r

es

ul

t

in

a

n

e

l

ec

t

r

i

c

s

ho

ck

.

Thi

s

c

on

t

r

ol i

s

f

o

r

b

a

t

c

h op

e

r

a

t

ion

(

a

t

l

eas

t

on

e

s

t

a

r

t

a

nd

s

t

op in

24

hou

r

s

o

f

op

e

r

a

t

ion

)

t

h

a

t

u

t

iliz

es

t

h

e

s

t

a

r

t

c

h

eck

f

un

c

t

ion.

D

o no

t

u

se

t

hi

s

c

on

t

r

ol

f

o

r

c

on

t

inuou

s

op

e

r

a

t

ion

(

c

o

m

bu

s

t

ion

f

o

r

24

hou

r

s

o

r

long

e

r

)

. In

s

t

ea

d, u

se

a

se

l

f-

c

h

eck

ing P

r

o

t

ec

t

o

r

e

l

ay

(

AUR

300

,

AUR

350

,

AUR

450

, o

r

R

4332

B

,

e

t

c

.

)

, whi

c

h

c

on

t

inuou

s

l

y

c

h

ecks

t

h

e

f

l

a

m

e

d

e

t

ec

t

o

r

a

nd

f

l

a

m

e

d

e

t

ec

t

o

r

c

i

r

c

ui

t

,

a

nd u

se

a

c

o

m

p

a

t

ibl

e

f

l

a

m

e

d

e

t

ec

t

o

r

(

AUD

300

, o

r

C

7076

,

e

t

c

.

)

.

Thi

s

c

on

t

r

ol do

es

no

t

h

ave

t

h

e

p

r

e

pu

r

g

e

t

i

m

ing

a

nd

se

qu

e

n

c

ing

f

un

c

t

ion

s

n

ecessa

r

y

f

o

r

bu

r

n

e

r

igni

t

ion. T

ake

t

i

m

e

r

a

nd

se

qu

e

n

ce

f

un

c

t

ion

s

in

t

o

c

on

s

id

e

r

a

t

ion wh

e

n d

es

igning

y

ou

r

c

on

t

r

ol

sys

t

e

m

.

D

o no

t

c

onn

ec

t

h

e

s

ol

e

noid

va

l

ve

t

o

t

h

e

v

ol

t

a

g

e

s

id

e

.

I

f

a

g

r

ound

f

a

ul

t

o

cc

u

r

s

, g

r

ound

c

u

rr

e

n

t

will

f

low

t

o

t

h

e

s

ol

e

noid

va

l

ve

a

nd op

e

n i

t

,

ca

u

s

ing

f

u

e

l

t

o

f

low

r

e

g

a

r

dl

ess

o

f

t

h

e

s

t

a

t

e

o

f

t

hi

s

c

on

t

r

ol.

P

r

eve

n

t

h

e

pilo

t

a

nd

m

a

in bu

r

n

e

r

igni

t

ion

t

i

m

es

f

r

o

m

excee

ding

t

h

e

bu

r

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e

r

igni

t

ion

t

i

m

e

whi

c

h

t

h

e

quip

m

e

n

t

m

a

nu

f

ac

t

u

r

e

r

s

p

ec

i

f

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es

.

E

xcess

i

ve

l

y

long igni

t

ion

t

i

m

e

m

igh

t

ca

u

se

f

u

e

l

t

o

acc

u

m

ul

a

t

e

in

t

h

e

c

o

m

bu

s

t

ion

c

h

a

m

b

e

r

a

nd

a

n

ex

plo

s

i

ve

a

i

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-f

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e

l

m

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x

t

o

f

o

r

m

,

r

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ul

t

ing in

t

h

e

r

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sk

o

f

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se

r

iou

s

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iii

WARNING

After the pilot turndown test is completed, turn the power switch OFF to

turn the power OFF. Be sure to restore all test jumper leads, limit

switches and control settings used in the test to their original settings.

If this control is operated without these components restored, it might

be damaged, or a gas leak or explosion might result.

Do not touch terminal F or the flame detector cable connected to

terminal F. Failure to pay attention to this warning might cause electric

shock. An electric charge remains in the terminal F and the connected

signal cable even after the power is turned OFF.

CAUTION

Make sure that the ultraviolet flame detector cannot detect UV rays

emitted by sources other than the burner. If the ultraviolet flame

detector responds to other UV sources, it will judge that there is a flame

even if the burner flame is out. As a result, fuel will continue to be

supplied, causing a very serious explosion hazard.

This control has extremely important functions for safe operation of

equipment. Follow the instructions in the user’s manuals to ensure safe

use.

Do not transport this control while it is mounted on a DIN rail. Before

transporting the control, remove it from the subbase and pack it in its

original packing case. If this control is transported on a DIN rail, it

might fall off and be damaged.

Mounting, wiring, maintenance, inspection and adjustment should be

carried out by a specialist who has been trained in how to handle

burners and combustion safeguard equipment.

Do not mount this control in the following locations:

• Near corrosive chemicals or gases (ammonia, sulfur, chlorine,

ethylene compounds, acid, etc.)

• Where subject to water spray or extreme humidity

• Where subject to high temperatures

• Where subject to continuous vibration for a long time

After wiring, be sure to check the wiring connections. Operating this

control with wires wrongly connected might cause damage or

malfunction.

iv

CAUTION

Be sure to wire the power supply last of all. Touching terminals by

mistake with the power ON might cause an electric shock or

malfunction.

Make sure that the loads connected to the terminals do not exceed the

specified ratings.

Make sure that power of the same voltage and frequency as indicated

on the model number label is supplied to the control.

When configuring control circuits, select reliable timers and auxiliary

relays as necessary for additional functions.

Be sure to ground this control using a lead with a resistance of less

than 100Ω, and be sure to ground the burner body.

Bundle power leads, ignition transformer high-voltage cables and flame

detector power leads separately from each other.

Make sure that ignition transformer high-voltage cables are bundled

separately. Keep these cables at least 10cm away from this control.

Connect the blue signal lead from the Minipeeper Ultraviolet Flame

Detector to terminal 5 and the white lead to terminal 6. If the power is

turned ON with the Minipeeper Ultraviolet Flame Detector wired

wrongly, the UV tube might be damaged.

When equipment is restarted after the safety shutoff, check all items

described in Chapter 4, ADJUSTMENTS FOR TRIAL OPERATION.

Before carrying out maintenance and inspection on the burner, be sure

to carry out the pilot turndown test. Carry out this test at least once

every year.

When cleaning the burner, clean the flame detector also.

When mounting or wiring, be sure to follow the instructions in this

user’s manual and manuals provided by the equipment manufacturer or

other device manufacturers.

Follow all applicable regulations when wiring.

Make sure that ignition transformer high-voltage cables are properly

connected to prevent faulty contact. Faulty contacts might generate

high-frequency radio waves, resulting in noise in radios or other

electrical appliances, or causing malfunction.

Connect the ignition transformer ground lead directly to the burner

body, or to a metal part that is electrically connected to the burner body.

v

Conventions Used in This Manual

The

f

ollo

w

ing convention

s

a

r

e u

s

ed in thi

s

manual:

Handling Precautions:

H

and

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P

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au

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F

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100

.

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N

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.

vi

SAFETY PRECAUTIONS

Conventions Used in This Manual

Chapter 1. OVERVIEW AND PRODUCT CONFIGURATION

■Overview.......................................................................................................1-1

■Features........................................................................................................1-1

■Model listing.................................................................................................1-1

■Names of parts.............................................................................................1-2

■Configuration ...............................................................................................1-2

Chapter 2. MOUNTING AND WIRING

2-1 Mounting and Wiring the Subbase...................................................................2-1

2-2 Wiring..................................................................................................................2-4

■Wiring overview ...........................................................................................2-5

■Wiring the flame detector............................................................................2-6

■Wiring the solenoid valve ...........................................................................2-7

■Wiring the surge absorber ..........................................................................2-8

Chapter 3. EXPLANATION OF OPERATION

■Manual ignition (intermittent pilot).............................................................3-1

■Burner flame monitoring.............................................................................3-3

Chapter 4. ADJUSTMENTS FOR TRIAL OPERATION

■Outline ..........................................................................................................4-1

■How to measure the flame signal...............................................................4-2

■Pilot turndown test ......................................................................................4-3

■Ignition spark response test.......................................................................4-5

■Safety shutoff test .......................................................................................4-6

Chapter 5. MAINTENANCE AND INSPECTION

■Inspection cycle...........................................................................................5-1

■Troubleshooting ..........................................................................................5-2

Chapter 6. SPECIFICATIONS

■Specifications ..............................................................................................6-1

■External dimensions....................................................................................6-2

Chap er 1. OVERVIEW AND PRODUCT

CONFIGURATION

n

Overview

The FRS100 Multiburner Control features built-in safe-start circuitry. To ensure

safety, this circuitry prevents ignition if a failure is detected at startup, and shuts

off the fuel line if the flame is interrupted during operation. Combined use with an

ultraviolet flame detector or flame rod enables batch operation of burners.

n

Fea ures

• The start check function inspects the flame detector and flame relay body at

startup to ensure safe operation. If an abnormality is found, ignition is

prevented.

• The controller is designed to be compact, and can be plugged into the wiring

sub-base. The sub-base can be mounted by screws or onto a DIN rail.

• The power supply state and ignition detection can be read easily from the LEDs

on the front display. Completion of the start check is indicated by the LED on

the center of the body behind the front cover.

• Flame voltage output (0 to 5Vdc) can be checked at the dedicated terminal by a

general-purpose tester, or continuously monitored by a panel meter or recorder.

• The controller has a dedicated connector so that the optional FRS60A Flame

Meter can be attached.

n

Model lis ing

1-1

Model No. Rated Power Supply

FRS100B100 100Va 50 / 60Hz

FRS100B200 200Va 50 / 60Hz

FRS100B104 100Va 50 / 60Hz

FRS100B204 200Va 50 / 60Hz

FRS100C100 100Va 50 / 60Hz

FRS100C200 200Va 50 / 60Hz

FRS100C104 100Va 50 / 60Hz

FRS100C204 200Va 50 / 60Hz

FRS100C150 100Va 50 / 60Hz

FRS100C250 200Va 50 / 60Hz

FRS100C154 100Va 50 / 60Hz

FRS100C254 200Va 50 / 60Hz

Power

Consumption

3W max.

7W max.

Flame Failure

Response

3 ±1s

(flame voltage 2V)

2s max.

(flame voltage 2V)

3 ±1s

(flame voltage 4.2V)

2s max.

(flame voltage 4.2V)

3 ±1s

(flame voltage 3.5V)

2s max.

(flame voltage 3.5V)

Flame Dete tor

Flame Rod

C7007A, C7008A

Ultraviolet Flame

Dete tor

C7012A, C7012C

Minipeeper

Ultraviolet Flame

Dete tor

C7035A, C7027A

Model

Standard model

High-sensitivity

model

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Yamatake azbil FRS100 User manual

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