YASKAWA V1000 Series Installation and operation manual

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Upon receipt of the product and prior to initial operation, read these
instructions thoroughly, and retain for future reference.
V1000 Series AC Drive
Yaskawa Electric America
Document Number: TM.V1000.01
Mechanical
Electrical
Start-Up Programming
Troubleshooting
Periodic Inspection
Options and
Specifications
Parameter List
and Operation
Receiving
Installation
Installation
and Maintenance
Peripheral Devices
Network
Communications
Standards
Compliance
Installation & Start-Up Manual
(PRELIMINARY)
Date: 01.19.2007

YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07) 3
Table of
Contents
i. PREFACE & GENERAL SAFETY........................ 11
i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . 14
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1. RECEIVING........................................................... 21
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.2 Model Number and Nameplate Check . . . . . . . . . 23
1.3 Drive Models and Enclosure Types . . . . . . . . . . . 25
1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 27
IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . . 31
2. MECHANICAL INSTALLATION........................... 33
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 38
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 39
Installing Multiple Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
Removing and Attaching the Protective Covers . . . . . . . . . 41
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3. ELECTRICAL INSTALLATION ............................ 51
3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 56
3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 59
Single-Phase 200 V Class (CIMR-VBA0001 to 0020) . . 59
Three-Phase 200 V Class (CIMR-V2A0001 to 0020)
Three-Phase 400 V Class (CIMR-V4A0001 to 0011) . . . 60
3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 61
3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 64
Open-Chassis Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 68
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 68
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 69
Main Circuit Terminal Power Supply and Motor Wiring . . . 71
Main Circuit Design (Internal Block Diagram) . . . . . . . . . . . 74
3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 75
Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 76
Wire Size and Torque Specifications . . . . . . . . . . . . . . . . . 80
Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . . 84
Using Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . . 88
Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.10 MEMOBUS/Modbus Termination . . . . . . . . . . . . 90
3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . 91
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.12 Wiring Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . 94

YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07) 5
4. START-UP PROGRAMMING & OPERATION .... 97
4.1 Safety Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.2 Using the Digital LED Operator . . . . . . . . . . . . . .102
Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . 102
Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . 105
Menu Structure for Digital LED Operator . . . . . . . . . . . . 107
The Drive and Programming Modes . . . . . . . . . . . . . . . . 108
Navigating the Drive and Programming Modes . . . . . . . 109
Changing Parameter Settings or Values . . . . . . . . . . . . . 113
Verifying Parameter Changes: Verify Menu . . . . . . . . . . 114
Switching Between LOCAL and REMOTE . . . . . . . . . . . 115
Parameters Available in the Setup Group . . . . . . . . . . . . 117
4.3 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . .118
Flowchart A: Basic Start-Up Sequence . . . . . . . . . . . . . . 119
Flowchart B: V/F Motor Control Set-Up . . . . . . . . . . . . . 120
Flowchart C: Open Loop Vector Motor Control Set-Up . . 121
Flowchart D: Permanent Magnet Motor Control (PM) . . . 122
Flowchart E: Using Application-Specific Presets . . . . . . 123
4.4 Basic Parameter Adjustments . . . . . . . . . . . . . . . 124
Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . 124
Drive Duty Mode and Carrier Frequency Selection . . . . 125
Drive Input Voltage Setting E1-01 . . . . . . . . . . . . . . . . . . 129
Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . 130
Run Command Input Selection: b1-02 . . . . . . . . . . . . . . 133
Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . 136
Acceleration/Deceleration C1-01 to C1-11 . . . . . . . . . . . 141
V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . 143
Motor Parameters: E2-01 through E2-12
(Manually Entering Parameter Settings) . . . . . . . . . . . . 147
Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 150
Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . . 153
Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 155

6 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
4.5 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Powering Up the Drive and Operation Status Display . . . 160
Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Operating with the Load Connected . . . . . . . . . . . . . . . . . 172
Verifying Parameter Settings and Backing Up Changes . 172
Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 174
Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 177
4.6 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 181
5. TROUBLESHOOTING........................................ 183
5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
5.2 Motor Performance Fine Tuning. . . . . . . . . . . . . 188
V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . . 188
Open Loop Vector (OLV) Motor Control Method Tuning . 189
Motor Hunting and Oscillation Control Parameters . . . . . 191
5.3 Main Circuit Test Procedure . . . . . . . . . . . . . . . . 192
5.4 Drive Alarms, Faults, and Errors . . . . . . . . . . . . 195
Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . 195
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . 196
5.5 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Fault Displays, Causes, and Possible Solutions . . . . . . . 202
5.6 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Alarm Codes, Causes, and Possible Solutions . . . . . . . . 224
5.7 Operator Programming Errors . . . . . . . . . . . . . . 236
oPE Codes, Causes, and Possible Solutions . . . . . . . . . . 236
5.8 Auto-Tuning Fault Detection. . . . . . . . . . . . . . . . 241
Auto-Tuning Codes, Causes, and Possible Solutions . . . 241
5.9 Using Fault Trace Monitors. . . . . . . . . . . . . . . . . 245
If Fault is not Displayed on the Digital Operator . . . . . . . . 245
If Fault is Displayed on the Digital Operator . . . . . . . . . . . 245
Fault Trace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07) 7
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
5.10 Detailed Troubleshooting. . . . . . . . . . . . . . . . . . 248
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 248
No Text on Digital Operator Display . . . . . . . . . . . . . . . . 248
Motor Does Not Rotate Properly After the RUN Button is Pressed or
After an External Run Command is Entered . . . . . . . . . . 248
5.11 Main Circuit Design . . . . . . . . . . . . . . . . . . . . . . 263
Main Circuit Design (Internal Block Diagram) . . . . . . . . . 263
5.12 Drive Date Stamp Information . . . . . . . . . . . . . .265
6. PERIODIC INSPECTION
& MAINTENANCE 267
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 273
Recommended Periodic Inspection . . . . . . . . . . . . . . . . 273
6.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . 276
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . 278
Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . 278
6.5 Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . 282
Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . 282
Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Details on Terminal Board (TB) or Control Board (CNT)
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
7. PERIPHERAL DEVICES & OPTIONS ............... 289
7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
7.2 Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . .293
7.3 Connecting Peripheral Devices . . . . . . . . . . . . . .294
7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . . 295

8 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
Installing a Molded Case Circuit Breaker . . . . . . . . . . . . . 295
Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 295
Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 296
Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . 296
Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . . 298
Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . 298
EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Installing a Thermal Overload Relay (Drive Output) . . . . . 306
7.5 Communication Options . . . . . . . . . . . . . . . . . . . 308
7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 309
Verifying Option Card and Product Type . . . . . . . . . . . . . 309
Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . . 310
A. SPECIFICATIONS .............................................. 313
A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 314
A.2 Power Specifications . . . . . . . . . . . . . . . . . . . . . 315
A.3 Common Drive Specifications . . . . . . . . . . . . . . 317
A.4 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . 325
A.5 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . . 328
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . 328
Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
B. PARAMETER LIST............................................. 331
B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . 332
B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . 333
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . 333
b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
H Parameters: Multi-Function Terminals . . . . . . . . . . . . . 368
L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 382

YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07) 9
n: Advanced Performance Set Up . . . . . . . . . . . . . . . . . 396
o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 400
r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Factory Default Settings
V/f patterns when in V/f Control Mode . . . . . . . . . . . . . . 420
Default Settings Determined by Drive Capacity (o2-04) . 421
C. NETWORK COMMUNICATIONS ....................... 427
C.1 MEMOBUS/Modbus Basic Set-Up. . . . . . . . . . . .428
MEMOBUS/Modbus Communication Configuration . . . . 428
Communication Specifications . . . . . . . . . . . . . . . . . . . . 429
Communication Connection Terminal . . . . . . . . . . . . . . . 429
Communication Set-Up Procedure . . . . . . . . . . . . . . . . . 432
D. STANDARDS COMPLIANCE............................. 435
D.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
D.2 European Standards . . . . . . . . . . . . . . . . . . . . . . 440
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . 440
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . 442
D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . .443
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . 443
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 446
INDEX.................................................................. 449

10 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
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