YASKAWA P1000 User manual

Step
1
P1000 Model
Identification and Mounting
Connect Motor and
Line Power
Step
2
Step
4
Step
3
The following
procedure is a
supplement to
other
documentation
supplied with this
equipment and will
guide the user in
properly wiring the
P1000 and motor.
It will also show
the user how to
configure the
P1000 for a
general purpose
application.
DANGER!
Improper wiring
can and will cause
bodily harm as well
as damage to the
equipment.
When installing the
system, be sure to
follow good wiring
practices and all
applicable codes.
Ensure that the
mounting of
components is
secure and that the
environment, such
as extreme
dampness, poor
ventilation, etc. will
not cause system
degradation.
Please read this
cheat sheet and
other
documentation
provided with the
P1000 thoroughly
before attempting
any installation.
Page 1 of 2
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
B1 B2 -+1 +2 +3
NOT USED
Fig.1 & 2
below show the electrical connections for the
input power and motor terminals for various P1000 models.
Select the proper diagram for the model you are installing
(see Step 1).
WITH POWER OFF
make the appropriate
connections.
Make sure to follow good wiring practices and all applicable
codes. Ensure that the equipment is grounded properly as
shown in fig. 1
DANGER; LETHAL VOLTAGES ARE PRESENT- Before
applying power to the P1000, ensure that the terminal cover
is fastened and all wiring connections are secure. After the
power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching
any wiring, circuit boards or components.
!
Make sure the P1000 has been properly sized for single phase input
power. For best performance, the drive input supply voltage must be
equal to or greater than the motor rated voltage.
3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
To change direction of motor
rotation swap any
two
of the
three
motor leads.
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2_0110 & Larger and 4_0058 & Larger
(R/L1) (S/L2)
(T/L3)
(U/T1)
(V/T2)
(W/T3)
Connect to
chassis
ground
Use L1, L2, L3 for
3Ø Input Power
L1 L2 L3
Use L1, L2 for
1Ø Input Power
*
BUS TERMINALS:
DO NOT CONNECT TO GROUND
Use L1, L2, L3 for
3Ø Input Power
To change
direction of
motor rotation
swap any
two
of the
three
motor leads.
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 2_0004 - 2_0056, 4_0002 - 4_0044 and 5_0003 - 50011
Use L1, L2 for
1Ø Input Power 3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
L1 L2 L3
(R/L1) (S/L2)
(T/L3) (U/T1) (V/T2)
(W/T3)
Connect to chassis
ground
*
DC Bus terminals
location varies by
model.
*
To make sure you received the correct model, it is essential to
verify the P1000 nameplate with your order and make sure the
P1000 has the correct rating so it can be used with your motor.
Please check the nameplate information as shown in the
example below.
· Check that the available power will meet the
input power
requirements.
· Ensure that the
output power
from the P1000 is
compatible with the motor requirements.
Mounting the P1000
· In the case of systems with more than one P1000, follow
the above procedure for each P1000 and motor.
The mounting of the P1000 is extremely important regarding
environment and accessibility. Depending on your system,
there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document; the user is referred to the P1000 Quick
Start Guide (
Document No. TOEP YAIP1U 01
) received with the
P1000,
Section 2.2, Mechanical Installation
. Match the model
that you received and follow the procedure described in the
manual to ensure a safe and functional installation. In cases
where the system has more than one P1000, refer to the
proper clearances required for adequate ventilation.
Please
pay particular attention to:
· The clearances to be maintained around the enclosure
for adequate ventilation.
· The environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas, etc. to avoid damage to the
equipment and to maintain safety.
Removing and Attaching the Terminal Cover
Improper removal of the P1000 terminal cover as well as front
cover can cause extensive damage to the P1000. To avoid
damage to these items, please pay particular attention to the
P1000 Quick Start Guide,
Document No. TOEP YAIP1U 01
,
Section 3.5, Removing and Attaching the Terminal Cover .
Open Chassis
NEMA 1
Drive Model
Number
Input Power
Rating
Output Power
Rating
Serial
Number
UL File
Number
Drive Spec Number
Weight
Software
Version
Normal
Duty Amps
CIMR-PU2A0021FAA
CIMR-PU2A0021FAA
CC :
8500
6W3050 - 2 - 100
J0073D207410100
This step shows how to setup the sequence and reference method of the P1000. The
sequence method determines how the P1000 drive receives its start and stop command
and the reference method determines how the speed of the motor is controlled. Make sure
all protective covers have been re-attached and power is turned on.
.DO NOT RUN THE
MOTOR
.
This section may require you to change one or more P1000 parameters. Please
refer to Step 5 for a detailed explanation on how to change parameters.
SELECT START / STOP CONTROL METHOD
1. Start / Stop Control from Digital Operator
Go to parameter b1-02, set value to
b1-02
2. Start / Stop Control from external terminals (switch or relay contact)
Go to parameter b1-02, set value to
( Factory Default)
NOTE: It is beyond the scope of this document to program the P1000 drive for network communication control.
Please refer to the
refer to the P1000 Technical Manual, (Document No. SIEP YAIP1U 01) for this selection.
SELECT SPEED METHOD
b1-01
(Factory Default)
1. Adjust motor speed / frequency from the Digital Operator
Go to parameter b1-01, set value to
2. Adjust motor speed / frequency from external terminals (0 - 10V / 4 - 20mA Signal)
Go to parameter b1-01, set value to
(Factory Default)
+
Jumper located
inside the drive on
the terminal board
To adjust frequency use / and press .
+V AC A1 A2 A3 FM AM AC RP AC
Potentiometer
2K Ohm
Speed Potentiometer
24V
0 – 10V Connection
0 ~ 10Vdc
+
4 ~ 20mA
Note: 2nd row of terminal board is shown here.
Wiring Diagram: 2-Wire Control
Forward Reverse
Wiring Diagram: 3-Wire Control
Use for momentary contacts
Use for maintained contacts
User Terminals User Terminals
(Set Parameter A1-03 to 3330)
Note: 3rd row of terminal board is shown here.
Link Start
Switch Reverse
Stop
Switch
Normally
Open
Normally
Closed
Link
+V AC A1 A2 A3 FM AM AC RP AC 24V
+V AC A1 A2 A3 FM AM AC RP AC 24V
0 – 20mA / 4- 20mA Connection
Brown or Red: +Power (1)
Black: Output
4 – 20mA (2)
Cable
Shield
+V AC A1 A2 A3 FM AM AC RP AC 24V
2-Wire, 4-20mA Transducer
Cable
Type
DIN
Type
Cable
Shield
E(G)
E(G)
E(G)
Cable
Shield
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
Install link (AC-SN) when
using transducer.
SN
A1 A3
A2
V
I
Selecting Start/Stop and Speed Method
Real-time
Clock Setup
This step shows how to setup the
P1000 real-time clock for first
use.
Power up the drive and set the
real-time Clock. The real-time
Clock setup screen will appears
at first power up.
Note:
after the real-time clock is
set this screen will not show
again unless parameter o4-17 is
set to “Set”.
Real-time Clock Setup Screen
Press to select the digit
you would like to change and
use to adjust.
When date and time are set
press to save.
IMPORTANT
If no key is pressed within 30
sec. the operator will revert
back to the main menu
showing a “TIM” alarm
(Alarm not set).
To set the real-time clock
again disconnect and
reconnect the operator.
Note:
Do NOT adjust sec per
month.
Example:
Jun 2
nd
2012, 3:30pm
P1000 AC Drive
Quick Start Procedure

Check Motor Direction
(Motor uncoupled from Load)
Motor Rotation Test
In this step the motor is checked for proper direction and operation.
This test is to be performed solely from the digital operator. Apply
power to the P1000 after all the electrical connections have been
made and protective covers have been re-attached. At this point,
DO NOT RUN THE MOTOR
, the Digital Operator should display as
shown in
Fig. 3
.
Fig. 3
Use precaution, and
refer to
Fig.1 or 2,
swap
any
two
of the
three
output leads to the motor
(U/T1, V/T2 and W/T3).
After the wiring change,
repeat
Step 7
and
recheck motor direction.
After the power has been turned OFF, wait at least five minutes
until the charge indicator extinguishes completely before touching
any wiring, circuit boards or components.
DANGER
If motor rotation is not correct, power down the drive, wait five
minutes and swap 2 motor leads at the drive output terminals.
!
Next, press and
hold
on the Digital Operator.
The motor should now be operating at low speed (6.00 Hz)
running in the correct forward (clockwise) direction.
Next, release on the Digital Operator.
Digital Operator
turned off.
Press
Green LED turns
on.
Green RUN
LED turns on.
FREQUENTLY ASKED QUESTIONS
Question:
How do I reset the drive back to factory default settings?
Answer:
Go to parameter A1-03 and set value 2
2220
for 2 wire control or 3
3330
for 3 wire control (Please refer to Step 3 for wiring diagram) or see
step 6: Application setup.
Question:
How can I change the speed reference or start / stop control source?
Answer:
Set parameter b1-01 for speed reference or b1-02 for start/stop
selection.
Question:
How can I make the motor coast when a stop command is
activated?
Answer:
Set parameter b1-03 Stopping Method to “1” Coast to Stop
Question:
How do I adjust the time it takes the motor to speed up or slow
down?
Answer:
Adjust the acceleration time parameter C1-01 and deceleration time
C1-02.
Question:
How do I set the maximum or minimum frequency?
Answer:
Set d2-01 = maximum upper frequency and d2-02 = minimum
frequency. E
Example:
d2-01 set for 90% = 54 Hz maximum
frequency
(0.9 x 60Hz)
Question:
How do I prevent my drive from tripping on an O
OV
fault
(overvoltage) while my motor is ramping down?
Answer:
Increase deceleration time parameter C1-02.
Question:
How do I prevent my drive from tripping on an O
OL1
fault
(overload) while my motor is ramping down?
Answer:
Verify motor rated current parameter E2-01 and motor overload
parameter settings L1-01 Motor overload selection, L1-02 Motor
overload protection time.
Question:
I want to run my motor above the nominal motor speed?
Answer:
Increase the value of parameter E1-04 Maximum Frequency
W
WARNING!
Verify that the motor and system allow for this.
Step
5
Changing Parameters and
Monitoring the P1000
Step
6
Application Setup
Step
7
Page 2 of 2
This step shows how to access and modify a P1000 parameter as
well as how to monitor P1000 signals such as output frequency
and motor current.
Make sure all protective covers have been re-attached and power
is turned on. D
DO NOT RUN THE MOTOR
.
Press two times until the digital operator shows the parameter menu.
Select Digit
Access Parameter Menu and Change Parameter Value
Monitor Motor Frequency and Motor Current
To monitor output frequency and motor current or other signals
individually, press once, then press
. Next press to select monitor
Use to select monitor signal.
Please refer to the P1000 Quick Start Manual, (Document No.
TOEP YAIP1U 01) on how to access other drive monitors.
U1-02 Output Frequency
2X
2X
Inc./Dec. Selection Inc./Dec. SelectionGo to Next Digit
Switch to Edit Mode Save New ValueModify Value
P1000 Digital Operator power-up state
Output Frequency and Motor Current can be monitored
simultaneously.
Digits
Flashing
Hold button for 3 sec. to go back to the main menu.
This step shows how to configure the P1000 for dedicated fan or
pump applications.
Make sure all protective covers have been re-attached and power is
turned on. D
DO NOT RUN THE MOTOR.
Available P1000 Application Macro’s:
·
Pump without Automatic Regulation
· Pump with PI Control (Automatic pressure/flow regulation with transducer)
· Fan without Automatic Regulation
· Fan with PI Control (Automatic pressure/flow regulation with transducer)
Press two times until the digital operator shows the parameter menu.
Select Digit
Select Application
2X
Inc./Dec. Selection Select Application
Switch to Edit Mode
Press to Select
Hold button for 3 sec. to go back to the main menu.
2X
Enter Application Parameters
3X
Select Parameter
Switch to Edit Mode Save New ValueModify Value
Hold button for 3 sec. to go back to the main menu.
Go Back to Main Menu
Application Parameters /
Frequently Asked Questions
Parameter
A1-03
Description
Initialization Mode =
General
2222
Pump
8008
Pump+PI
8009
Fan
8010
Fan+PI
8011
A1-06 Application Preset
Selection
E2-01 Motor Rated Current
b1-01 Frequency Reference
Selection
b1-02 Run Command
Selection
b1-03 Stopping Method
b1-04 Reverse Operation
Selection
b5-12 PI Feedback Loss
Detection Selection
b5-19 PID Setpoint Value
b5-38 PID Setpoint User
Display
b5-39 PID Setpoint Display
Digits
b5-46 PID Unit Selection
b5-90 EZ Sleep Unit
b5-91 EZ Minimum Speed
b5-92 EZ Sleep Level
b5-94 EZ Wake-up Level
C1-01 Acceleration Time 1
C1-02 Deceleration Time 1
d1-01 Frequency Reference 1
d2-01 Frequency Reference
Upper Limit
d2-02 Frequency Reference
Lower Limit
H3-09 Terminal A2 Signal
Level Selection
L2-01 Momentary Power Loss
operation Selection
L5-01 Number of Auto Restart
Attempts
L5-04 Fault reset interval Time
L6-01 Torque Detection 1
Selection
L6-02 Torque Detection 1 Level
L6-03 Torque Detection 1 Time
o1-06 User Monitor Selection
Mode
o1-07 Second line Monitor
Selection
o1-08 Third line Monitor
Selection
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax [phone], DrivesHelp[email protected], www.yaskawa.com, Document Number: TM.P1000.01 03/25/2013 © Yaskawa America, Inc.
P1000 AC Drive
Quick Start Procedure