YASKAWA Varispeed-616GII User manual
<
"
Before
initial
operation
rte
;
read
these
instructions
s'
thoroughly
and
retain
for
future
reference
688-284
ETL
Testing
Laboratories
Certification
When
properly
installed,
operated
and
maintained,
this
equipment
will
provide
a
lifetime
of
service
.
It
is
mandatory
that
the
person
who
operates,
inspects,
or
maintains
this
equipment
thoroughly
read
and understand
this
manual,
before
proceeding
.
This
manual
applies
to
VS-616GII
Model
CIMR-H18
.5G2,
-H22G2,
-H30G2,
-H37G2,
-H45G2
.
The
VS-616GII
Drive
is
an
AC
variable
speed
drive
system
for
high-precision
variable
speed
applications
.
It
basically consists
of a
three-phase
squirrel-
cage
induction
motor,
a
VS-616GII
controller
(VS-616GII), an
operator
control
station,
and
optional
control
units
.
This
manual
primarily
describes
VS-
616GII,
but
contains
basic
information
for
operator
control station
as
well
.
For
details
of the
operation
of
individual
units,
refer
to
their
respective
man-
uals
.
il -1
<-'r'
'
--
.RaY
Tr
r"~rc
:'
P
-r
"16GII
Type
CINIR-H22G2
CONTENTS
Page
1
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RECEIVING
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3
2
.
VS-616GI1
MAJOR
CONTROL
COMPONENT
LAYOUT
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4
3
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INSTALLATION
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4
3
.1
LOCATION
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.2
POSITIONING
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3
.3
MOUNTING
DIMENSIONS
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5
4
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WIRING
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.1
INTERCONNECTIONS
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6
4
.2
MOLDED-CASE
CIRCUIT
BREAKER
(MCCB)
AND
POWER
SUPPLY
MAGNETIC
CONTACTOR
(MC)
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8
4
.3
SURGE
ABSORBER
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4
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WIRING
INSTRUCTIONS
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9
4
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4
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1
Control
Circuit
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4
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4
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2
Main
Circuit
Input/Output
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9
4
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4
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3
Grounding
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.10
5
.
TEST
RUN
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11
5
.1
CHECKS
BEFORE
TEST
RUN
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.11
5
.2
SIMPLE
OPERATION
USING
DIGITAL
OPERATOR
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.11
5
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2
. 1
Set
and
Operate
Frequency
Command
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.12
5
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2
.
2
Monitor
Function
of
Digital
Operator
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.13
5
.3
ADJUSTMENT
AND
SETTING
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.14
6
.
OPERATION
AT
LOAD
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17
7
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MAINTENANCE
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.18
8
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FAILURE
INDICATION
AND
DETAILS
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.19
8
.1
DISPLAYING
THE
SEQUENCE
OF
FAILURE
OCCURRENCE
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20
8.2
STORAGE
FUNCTION
AT
POWER
FAILURE
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21
9
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TROUBLESHOOTING
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.22
9
.1
TROUBLESHOOTING
FOR
MOTOR
SYMPTOM
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22
APPENDIX
1
STANDARD
SPECIFICATIONS
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.24
APPENDIX2
TERMINAL
FUNCTIONS
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25
A2-1
Terminals
of
Main
Circuit
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25
A2-2
Terminals
of
Control
Circuit
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25
APPENDIX
3 INTERNAL
CIRCUIT
AND
INTERCONNECTION
DIAGRAMS
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28
A3-1
With Braking
Unit
and
Braking
Resistor
Unit
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.28
A3-2
With
Transistor
(Open-Collector)
For
Start/
Stop
Operation
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29
APPENDIX4
SYSTEM
CONSTANTS
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30
A4-1
Inverter
Capacity
Selection
(Sn-10)
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30
A4-2
Setting
of
V/f
Pattern
Selection
(Sn-02)
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.31
A4-3
Run
Signal
Selection
(Sn-04)
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.32
A4-4
.
Protective Characteristics
Selection
(Sn-05)
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.33
A4-5
Overtorque
Detection
(Sn-06)
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.34
A4-6
Optional
Function
Selection
(Sn-07)
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A4-7
Terminal Function
(Sn-08
to
Sn-11)
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.34
A4-8
Contact
Output
Selection
Function
(Sn-12)
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.40
APPENDIX5
CONTROL
CONSTANTS
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.42
APPENDIX
6
OTHER
CONSTANTS
(FUNCTIONS)
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.48
A6-1
Retry
Operation
Fault
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.48
A6-2
Full
Range
DC
Braking
Stop
(DB)
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.49
A6-3
Range
to
Prohibit
Frequency
Setting
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.50
A6-4
Stall
Prevention
during
Operation
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.51
A6-5
Multispeed
Setting
Method
(5-speed
operation
by
internal
constants)
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62
APPENDIX7OPTION
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54
APPENDIX8
CHECK
FUNCTION
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57
APPENDIX
9
CHECKING
OF
DIODE
AND
TRANSISTOR
MODULES
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58
APPENDIX
10
WIRE
SIZE
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.59
APPENDIX
11
RENEWAL
PARTS
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.60
DANGER
"
Do
not
touch
circuit
components
until
"CHARGE"
lamp
is
extin-
guished
after
turning
off
the
AC
main
circuit
power
supply
.
The
capacitors
are
still
charged
and can
be
quite
dangerous
.
"
Do
not
connect
or
disconnect
wires
and
connectors
while
power
is
applied
to
the
circuit
.
"
Do
not
check
signals
during
operation
.
IMPORTANT
"
Be
sure
to
ground
VS-616GII
using
the
ground
terminal
.
See par
.
4
.4
.3
on
page
10
.
"
Never
connect
main
circuit
output
terminals
(5
(
(9)),
((@),
(5(&)
to
AC
main
circuit
power
supply
.
"
All
the
potentiometers
of
VS-616GII
have been
adjusted
at
the
factory
.
Do
not
change
their
settings
unnecessarily
.
"
Do
not
make
withstand
voltage
test
on
any
part of
the
VS-616GII
unit,
because
it
is
electronic
equipment
using
semi-conductors
and
vulnerable
to
high
voltage
.
"
Control
PC
board
employs
CMOS
IC's
which
are
easily
dam-
aged by
static
electricity
.
Take
care
not
to
touch
the
CMOS
elements
inadvertently
.
1
.
RECEIVING
This VS-616GII
has
been
put
through
demanding
tests
at
the
factory
before
shipment
.
After
unpacking, check
for the following
.
"
Verify the
part
numbers
with the
purchase
order
sheet
and/or
packing
slip
.
"
Transit
damage
.
If
any
part
of
VS-616GII
is
damaged
or
lost,
immediately
notify
the
shipper
.
2
.
VS-616G11
MAJOR
CONTROL
COMPONENT
LAYOUT
VS-616G111
major
control
component
is
shown
in
Fig
.
1
"
- I
.-
0i
111
;
~
y
~
1f
~
p
~`
. .
.
V
1
I
I
94
Gil
."
1
0
0
"I
I
I
I
I
I
DIGITAL
OPERATOR
OR
DIGITAL
MONITOR
CHARGE
LAMP
CONTROL
CIRCUIT
TERMINALS
t)
TO
3
.
INSTALLATION
3
.1
LOCATION
TERMINAL
ARRANGEMENT
tt
©©©0a@®
8
~olololoTo
©
of®l@I@
~
c,
a
0(©)
@(@)10
W1@(8)1@(6)1@(T)1E)10+
(®)~co)I©(®)I
Fig
.
1
Major
Control
Component
Layout
of
VS-616GII
Model
CIMR-H22G2
with
ETL
certification
Location
of
the
equipment
is
important
to
achieve
proper
performance
and
normal
operating
life
.
The
VS-616GII
units
should
be
installed
in
areas
where
the
following
conditions
exist
.
"
Ambient
temperature
:
-10
to
+40
°
C
(For
enclosed
type),
-10 to +50
°
C
(For
open
chassis
type)
"
Protected
from rain or
moisture
.
"
Protected
from
direct
sunlight
.
"
Protected
from
corrosive
gases
or
liquids
.
"
Free from
airborne
dust or
metallic
particles
.
"
Free
from
vibration
.
t
888-287
COVER
MTG
HOLE
BASE
DRIVE
PC
BOARD
CONTROL
PC
BOARD
CONNECTOR
TO
OPTIONS
(8CN,
9CN)
3
.2
POSITIONING
For
cooling
and
maintenance purposes,
make
sure
that
there
is
sufficient
clearance
around
the
equipment,
as
shown
in
Fig
.
2
.
To
keep
effective
cooling
conditions,
it
must
be
installed
vertically to
the
ground
using
the
four
mounting
screws
.
70mm
(2
.761n
.)
30mm(1181n
.)
IN
MIN
w1
4-d
MTG
HOLES
(a)
Front
View
(b)
Side
View
Fig
.
2
VS-616GII
Clearance
Requirements
for
Proper
Cooling
and
Maintenance
3
.3
MOUNTING
DIMENSIONS
The
mounting
dimensions
for
the
VS-b16GII
are
given
in
Fig
.
3,
and
Table
1
.
i
Fig
.
3
Cabinet
Mounting
Holes
Table
1
Cabinet
Mounting
Dimensions
WC
for
open
chasm
(40'C
for
enclosed type
Dimensions
in
mm
(inch)
Model
380
to
460
V
Dimensions
CIMR-H18
.5
G2
CIMR-H22
G2
CIMR-H30
G2
CIMR-H37
G2
CIMR-H45
G2
Open
Chassis
Typo
265
(1043)
250
(9 .84)
W
1
Enclosed
Type
445
465
(NEMA
1)
(17
.52)
(18
.31)
Open
Chassis
Type
535
(21
.06)
705
(27
.76)
H1 Enclosed
Type
600 775
(NEMA
1)
(23
.62)
(30
.51)
Open
Chassis
Type
M6
M8
d
Enclosed
Type
M8 M8
(NEMA
1)
AIR
4
Allowable
temperature
_
of control
part
55'C
-
i
41E
AIR
4
.
WIRING
4
.1
INTERCONNECTIONS
Fig
.
4
shows
the
connection
diagram
for
combination
of
VS-616GII
with
only
digital
operator
.
Remove
the
front
cover
before wiring
.
Connections
should
be
made
correctly,
referring
to
Fig
.
4
.
MCCB
POWER
SUPPLY
.
L1(R)
-o
L1(R)
3-PHASE'
L2(S)
L2(S)
V$-616GH
T2(V)
s
380
TO
460
VAC
.
-
50/80
Hz
L3
(T)
L3(T)
T3(W)
p,(r)
G(E)I
a-
12(S)
r
i
MULTI-FUNCTION
CONTACTOUTPUT
e
6^-0
C3
-
(SIGNAL
DURING
RUNNING
IS
SET AT)
FACTORY
SHIPMENT
16BBBE39
1
CONTACT
CAPACITY
LESS
THAN
1
A
FOR
x
DIGITAL
OPERATOR
~&
r----o
(DIGITAL
OPERATOR)
'
'
MOTOR
Note
:
Terminal
symbol
:
®
shows
main
circuit
;
and
0
shows
control
circuit
.
T1(U)'
-
Fig
.4
Example
of
Interconnections
for
Operation
with
Digital
Operator
REMOTE
0
Fw0
II/~I
11011
I%II
ilI III
c-
1
i
REV
J
RESET
FWD/R
JOG
RUN
STOP
DS~
PRG
MODE
NO
DATA
SET
ENTR
JVOP-90
Fig
.
5
shows
the
connection
diagram
of
VS-616GII
for
operation
by
external
signals
.
OV
MCCB
'
Notes
:
MOTOR
b
OV
Fig
.
5
Example
of
Interconnections
for
Operation
by
External
Signals
1 .
-,r-indicates shielded
leads
and
=
twisted-pair
shielded
2
.
External
terminal
1© of
t1
5V
has
maximum
output
current
capacity of
20mA
.
3
.
Either external terminal
03
or
0
can
be
used
.
Terminal
symbols
:
®shows
main
circuit
;
0shows
control
circuit
.
5
.
Use
high
reliable
control
relay
for
switching
input
command
.
Contact
voltage
and current
;
24V
.
18mA
(typical
values)
STANDARD
PREVIOUSLY
PRIOR
TO
SHIPMW
FUNCTIONS
SET
FACTORY
MULTFSTEP
SP®
MCHNG
A6
COMMAND
jl~
I11
.v
y
SETTNG
-
w
i
MULTI-FUNCTION
CONTACT
INPUT
12
SELECTIONS
AVAILABL
INDEPENDENTLY
BY
PROGRAMS
FOR
DETAILS
.
REFER
TOPAR
4 7
'TERMINAL
FUNCTIONS"
.
'
SEOUENCE
MULTFHJNCTIUN
GONTACT
OUTPUT
1
COMMON
(SIGNAL
DURING
RUNNING
IS
SET
AT
i
TERMINAL(OV)
1
FACTORY
SHIPMENT)
CONTACT
CAPACITY
LESS
THAN
1
A
2
SHIELDED
LEAD
FOR250
VAC
AND
30
VDC
CONNECTION
TERMINAL
2 5 POWER
SUPPLY
FOR
SPEED
SETTNC
+15V 2OmA
1
0TO10V
3
*
3
MASTER
COMMAND
FAULT
CONTACT
OUTPUT
EXTERNAL
0
TO
10V(
20141)
1
CONTACT
CAPACITY
FRED
4TO20mA
3
*
MASTER
COMMAND
LESS
THAN
1
AFOR
250
VAC
AND
COMMAND
4
4TO20mA(25011)
2
30VDC
AUX
FRED P
'
'
6
AUX
FREO
COMMAND
SETTING
2kr1
I
0
To
10V(20kf1)
P7
POWER
SUPPLY
.
-
(R)
0
C
3-PHASE
.
L2(S)
380
TO
460
VAC
.
0
0-M
50/60Hz
L3(
0
0-M
L1
(R)
VS-616GH
L2(S)
L3(T)
T1(U)
T2(V)
T3(W)
IM
FORIAMAD
X2(S)
G(E)
RUNSTOP
,'
"
FORWARD
BY
O
I
FWD
BOLDING
INPUT
RUN
/STOP
O
'
'm
REV
REVERSE
BY
EXTEINAL
FAULT
Eb
FAULT
RESET
C1
-'
BACKUP
CAPACITOR
O
RESET
+
T
FOR
MOMENTARY
MKST6VNAL
POWER
LOSS
CKVQE
'
C2
' _j
2200pF
400V
4
.2
MOLDED-CASE
CIRCUIT
BREAKER
(MCCB)
AND
POWER
SUPPLY
MAGNETIC
CONTACTOR
(MC)
Be
sure
to
connect
MCCBs
between
_power
supply
and
VS-616GIE
input
termi-
nals
®
T~
)
.
Recommended
MCCBs
are
listed
in
Table
2
.
When
a
ground
fault
interrupter
is
used
to
prevent
malfunction,
setting
current
should
be
200mA
or
over
and
operating
time,
0
.1
sec
or
over
.
*Comply
with
NEMA
AB1
.
4
.3
SURGE
ABSORBER
Table
2
Molded-Case
Circuit
Breakers
and
Magnetic
Contactors
For
the
surge
absorbers
to
be
connected
to
the
coils
of
relays,
magnetic
contactors,
magnetic
valves,
or
magnetic
relays,
select
types
from
the
ones
*Made
by
MARCON
Electronics
.
IMPORTANT
Lead
size
should
be
determined
considering
voltage
drop
of
leads
.
Refer
to
APPENDIX
10
"WIRE
SIZE"
.
ModelCIMR-
H1
8
.5G2
H22G2
H30G2 H37G2
H45G2
VS-616GI
Capacity
kVA
34
41
54 68
82
Rated Output
Current
A
45 54
72 90
108
Mitsubishi
Molded-Case
Circuit
Breaker
Model
and
Rated
Current*
*
NF100
1
OOA
NF100
100A
NF100
100A
NF225
150A
NF225
150A
Yaskawa
Magnetic
Contactors
Model
HI-50E HI-50E HI-80E
HI-100E HI-100E
listed in
Table
3
.
Table 3 Surge Absorbers
Cods
of
Magnetic
Contactor
Surge
Absorber*
and
Control
Relay
Model
Specifications
Code
No
.
Large-size
Magnetic
DCR2-
50A22E
I
250
VAC
0
.5
p
F
+
200
El
C002417
Contactors
Control
Relay
LY-2,
-3
(OMRON)
DC132-
I
250
VAC
C002482
HH-22
.
-23
(Fuji)
10A25C
0
.1
p
F
+
100(l
MM-2
.
-4
(OMRON)
4
.4
WIRINGINSTRUCTIONS
4
.
4
.1
Control
Circuit
The
external
interconnection wiring
must
be
performed
with
following
proce-
dures
.
After
completing
VS-616GII
interconnections,
be
sure
to
check
that
con-
nections
are correct
.
Never
use
control
circuit
buzzer
check
.
(1)
Separation
of
control
circuit
leads
and
main
circuit
leads
Signal leads
Ol
through
20
must be
separated from main
circuit
leads
c
tT
IN
®),
Q
c0),
~
c0),
~
~+
,
©
cQo,
©
c0),
©
(
Q
)
0
((D),
©2
J(D)
,
©©
,
and
another
power
cables
to
prevent
erroneous
operation
caused
by
noise
interference
.
(2)
Control
circuit
leads
9
00
®
a
(contact
output)
must
be
separated
from leads
1
to
8
and
to
©
.
Use
the
twisted shielded
or
twisted-pair
shielded
lead
for
the
control
circuit
line
and
connect
the
shield
sheath
to
the
inverter
terminal
©
.
See
Fig
.
6
.
(3)
Wiring
distance
It
is
recommended
that
the
wiring
distance
of
the
signal
leads
(~
-
®)
be
50
meters
(164
feet)
or
below
.
4
.
4
.
2 Main
Circuit
Input/Output
(1)
Direction
of
phase
rotation
of
power
"
Phase
rotation
of
power
is
available
in either direction,
clockwise
and
coun-
terclockwise
.
"
When
inverter
output
terminals
(
QU
)
(
~
V
)
,
and
(QW
)
are
connected
to
motor
terminals
©(U
)
,
(
V
)
,
and
(
)
,
respec-
tively,
motor
rotates
counterclockwise,
viewed
from
opposite
drive
end,
upon
forward
operation
command
.
To
reverse
the
rotation
interchange
any
two
of
motor
leads
.
(3)
Care
should
be
taken
to
prevent
contact
of
wiring
leads
with
VS-616GII
cabinet,
for
short-circuit
may
result
.
(4)
Never
connect
power
factor
correction
capacitor
or
noise
filter
to
VS-616GH
output
.
(5)
For
the
operation
to
feed
DC
power
supply
from
terminals
0
and
0
,
be
sure
to
remove
the
leads
©
(~R
)
Ql
(
(D)
and
©
(
S
)
Q2
(
(s
) ,
then
connect
the
cooling
fan
or
MC
power
supply
(380
to
460V, 50/60Hz)
to
or
Q2
(
Os
)
terminal
.
2
)
Never
connect
AC
main
circuit
power
supply
to
output
terminals
8
©(O
),
(O),
and
Q
(O)
.
Insulate
these
parts
with
insulating
tape
Fig
.
6
Shielded
Lead
Termination
4
.4.3
Grounding
Make
a
positive
grounding
using
ground
terminal
O
(
)
on
the
casing
of
V
S-616GII
.
(1)
Ground
resistance
should
be
10013
or
less
.
(2)
Never
ground
VS-616GII
in
common
with
welding
machines,
motors,
and
other
large-current
electrical
equipment,
or
ground
pole
.
Run
the
ground
lead
in
a separate
conduit
from
leads
for
large-current
electrical
equipment
.
(3)
Use ground
lead
listed
in
Table
18
(page
47)
and
make
the length
as
short
as
possible
.
(4)
Where
several
VS-616GII
units are
used
side
by
side,
all
the
units
should
preferably
be
grounded
directly
to
the
ground
poles
.
However,
connecting
all
the
ground
terminals
of
VS-616GII
in
parallel,
and
ground
only
one
of
V
S-616GII
to
the
ground
pole
is
also
permissible
(Fig
.
7)
.
However,
do
not
form
a
loop with
the
ground
leads
.
4
1
(a)
GOOD GOOD
POOR
Fig
.
7
Grounding
of
Three
VS-616GII
Units
5
.
TEST
RUN
5
.1
CHECKS
BEFORE
TEST
RUN
After
mounting
and
connection
are
completed,
check
for
:
"
Correct
connections
"
Short-circuit
conditions
"
Loose
screw
terminals
(Check
especially
for
loose
wire
clippings
.)
"
Proper
load
condition
"
Proper
power
voltage
selection
Select
the
proper
position
by
AC
main
circuit
power
voltage value
as
shown
in
right
figure,
and
set
the
connector
to
it
.
The
voltage
is
preset
to the
posi-
tion of
460V
prior
to
factory
shipment
.
5
.2
SIMPLE
OPERATION
USING
DIGITAL
OPERATOR
The
following
description
is
for the
operation
of a
standard
motor
running
at
60Hz
.
Wire
according
to
Fig
.
4
"Sample
of
Mutual
Wiring" (operation
using
the
digi-
tal
operator)
.
Data
set
with
the
digital
operator
is
stored
after
the
power
is
turned
off
.
Red
Lamp
Lights
when
operation
is
made
by
RUN
command
from
ex-
ternal
terminals
Red
Lamp
Lights
when
FORWARD
command
is
entered
Red
Lamp
Lights
when
REVERSE
command
is
entered
Red
Lamp
Lights
in
the
drive
mode
DRIVE
(Drive
mode)
Select
operation
mode
PRG
(Program
mode)
Select
constants
to
be
set
k
J
FWD/REV
(In
drive
mode)
Select
FORWARD
or
REVERSE
MODE
(In
program
mode)
Select
system
constant
(Sri-
:_ :)
or
control
constant
(Cn-'_'
)
Alphanumenc
display
POWER
VOLTAGE
SELECTION
JOG
(In
drive
mode)
Command
an
inching
operation
NO
(In
program
mode)
Select
each
constant
number
DIGITAL
OPERATOR
Fig
.
8 Functions
of
digital
operator
keys
/
-
-
----
-7
l
V
4MV
440V
415V
400V
380V
'
Select
numeric
to
be
set
"
If
faulty
update
the
sequence
of
faulty
occurrence
'
Depressing
with
DSPL
key
changes
the
display
type
"
Select
the
number
of
digits
m
fre-
quency
command
(in
drive
mode)
"
Select the
number
of
digits
to
be
set
(m
program
mode)
' If
faulty
reset the state
DSPL
"
Select
the
type
of
display
by
depressing
p
key
-
-
-
ENTR
'
Set
frequency
command
"
Store
data
Red
Lamp
Lights
when
stopping
the
operation
STOP
(In
drive
mode)
Command
to
stop
operation
SET
(In
program
mode)
Set
data
Red
Lamp
Lights
when
operation
is in
progress
RUN
(In
drive
mode)
Command
to
start
operation
DATA
(In
program
mode)
Indicate
data
in
the
selected
program
mode
w
REMOTE
0
FWD
Q
/
REV
RESET
D
F
GE
WD/REV
JOG
RU
1
S
P
3
~
DSPL
~NT
VOP-
0
5
.
2
.1
Set and
Operate
Frequency
Command
DRIVE
Set
frequency
command
in
drive
mode
(
PRc
Setting
DsP~
"
(1)
Depress
1n
while
depressing
then
the
frequency
command
appears
.
When
this
is
repeated,
the display
changes
as
follows
.
See
(3) for
details
.
F~OUENC
Y
C
OMMAND
OUTPUTFREQUENCY
}---~
OUTPUT
CURRENT
F--~
CONTENT
OF
BAST
FALURE
uu
u
.
u
FREQUENCY
COMMAND
IN
THE
LASTTIME
,
(2)
Using
RESET
flash
can
be
moved
to
the
digit
to
be
set,
and
the
numeric
set
with
[7o
key
.
(3)
Depress
DSP
NTR
to
store the
frequency
command
value
.
(Stored
data
is
maintained
when
the
power
is
off
.)
DSP~L
(4)
Depress
17o
while
depressing
~NTR
to
select
the
output
frequency
to
be
indicated
.
Operation
FWD/REV
(5)
Depress
MODE
to select
the
motor
rotating direction
.
RUN
(6)
Depress
DATA
to
give
run
command
.
The
motor
accelerates
acoording
to
the
specified
acceleration
time
(10
s)
and
holds the
speed
at
the
specified
frequency
.
Stop
operation
STOP
(7)
Depress
SET
to
stop the
motor
.
The
motor
decelerates
according
to
the
specified
deceleration
time
(10
s)
.
5
.
2
.
2
Monitor
Function'of
Digital
Operator
(a)
Output
freuency
display
The
output
frequencyappears
in
units
of
0
.1
Hz
.
7l
1~
1
-
1
1
-
1
_I
0
1
.1
,
1
.1
(-)
appears
for
reverse
rotation
(b)
Frequency
command
display
The
following
display
appears
in
units
of
0
.1Hz,
depending
on
the
operation
performed
with
the
frequency
command
either
from
the
external
terminal
or
digital
operator
.
(1)
Operation
by frequency
command
from
the
external
terminal
The
frequency
command
specified
from
the
external
terminal
appears
.
1
C
_I
1_I
1_I
,
1_I
Indicates
frequency
command
is
appearing
(2)
Operation
by
frequency
command
from
the
digital
operator
.
The
frequency
command
specified
from
the
digital
operator
appears
.
The
digit
which
is
flashing
can
be
changed
.
A
frequency
command
can
also
be
set
.
1=
=1
1=
1~1
r1
1
IT
---
Flashing
L
Indicates
frequency
command
is
appearing
(c)
Output
current
display
The
inverter
output
current
appears
in
units
of 0
.1
A
.
:I
1
0
1,
1_I
1
1
Indicates
current
is
flowing
5
.3
ADJUSTMENT
AND
SETTING
The
VS-616GIIhas
the
following
two
constants
to select the
function
and
change
the
characteristics
.
Before
starting
operation,
set
these
constants
to
meet
the
operation
condition
.
"
System
constants(Sn-O1
to
Sn-12)
:
Mainly
used
to
select
V/f
and
the
function
of
external
terminals
(Table
4)
.
"
Control
constants
(Cn-O1
to
Cn-30)
:
Mainly
used
to
change
characteristics
(Table
5)
.
Table
4
System
Constants
(S
n
Swill
.
Name
Function
Setting
Value
at
Factca
"
ent
SI
WA
selection
Sets
printed
circuit
board
constants
commonly
Used
for
multiple
inverters
Already
set
pare
pan
needs
01
S
ew
setting
16
V/f
patterns
are
available
for
use so
that
the
operation
suited
to
the
motor
4cxty
1
02
V/f
pattern
type load
characteristics
.
and
operation
condition
can
be
performed
selection
15
types
V/f
pattern
is
Scllectahln
try
snitinq
0
to
E
(See
lirule
29)
Z
1
type
V/f
pativrii
caii
tic
:
chancled by
sottirul
F
60Hr
03
-
-
0000
0
1
0011
1st
Controlled
by
Fregviwy
coniniarut Controlled
by
Frequencycommaiicf
Operation
from
the
external
terminal
from the
digital
operator
04
signal
2nd
Controlled
by
Run
corriniand
front
CctFOlled
by RIIn
Cnnlriland
from hK7i1
QiQq
selection
the
external
terminal
the
digital
operator
3rd
2nd
Main
speed
frequency
command
Main
speed
frequency
command
drq-1
r1Q1
3rd
0
.10V/0-100%
4-20mA/0100%
0
10V/100-096
4-20niA/100
0%
Reverse allowed
/Controlled
by
digital
4th
No
reverse
allowed
operator
1st
Operation stops
at
a
momentary
Operation
continues
at
a
power
failure
momentary
power
failure
Protection
2nd
Operation
stalls
during Operation
will
not
stall
chirinq
05
deceleration
deceleration
characteristics
3
rd
The
electronic
thermal
motor
The
electronic
thermal
motor
not
0000
selection
protected protected
4th
The
electronic
thermal
protector
The
electronic
thermal
protector
(reduced
torque)
(constant
torque)
1st
Overtoique not
detected
Oveitorque
detected
2nd
Overtorque
detected
during
speed
Overtorque always
detected
06
Overlorque
synchronization
detection
3
rd
Operation
continues
Coasting
stop
0000
4th
I
1st
Used
when
the
pulse
monitor
(model
JOGB-C01)
is
installed
07
Optional
2nd
function
0000
selection
3rd
Used
when
the
interface
(model
JOGB-CO4)
is
installed
input
4th
08
xternalterminal
05
Select
terminal
5
function
in
accordance
with
table
15
(Page
351
0
09
I
terminal
f3
Select
terminal
6
function
n
accordance
with
table
15
(Page
35)
3
10
I
telminal
7
Select
terminal
7
function
in
accordance
with
table
15
(Page
35)
5
11
External
terminal
1
.0
Select
terminal
8
function
in
accordance
with
table
15
(Page
35)
6
12
G_
.~
:-
"
s~nrra
Select
contact output
function
in
accordance
with
table
17
(Page 40)
0
Termmai
Select
terminal
(7
function
of
the
output
interface
in
accordance
with
table
0
13
Output
C~
17
(Page
401
interlace
model
terminal
Select
terminal
(D
function
of
the
output
interface
in
accordance
with
table
0
14
(
j0Ga
)
20
17
(Page
40)
terminal
Select
terminal
(1)
function
of
the
output
interface
in
accordance
with
table
0
15
Open
ootleotor
p
O
17
(Page 40)
--
output
temanai
Select
terminal
@
function
of
the
output
interface
in
accordance
with
table
0
16
O
17
(Page
40)
Table
5
Control
Constants
(`nr
Control
Constant
No
.
Name
Unit
Setting
Range
Setting
Value
Prior
to
Factory
Shipment
rl
-01
Max
Frequency
(F
MAX)
0
1
Hz
500
-
400
0
Hz
60Hz
02
Max
Voltage
(V
MAX)
0
1
V00
-
4600V
400
V
03
Max
Voltage
Freq
(F
A)
0
1
Hz
00
-
400
0
Hz
60
Hz
04
V/f
Constant
(F B)
0
1
Hz
00
-
400
0
Hz 3
Hz
05
V/f
Constant
(V
C)
0
1
V
00-
4600V
26V
06
Min
Output
Freq
(F
MIN)
0
1
Hz 0
0
-
400
0
Hz
1
5
Hz
07
Min
Output
Freq
Voltage
(V
MIN)
0
1
V
00-
460
0V
14
V
08
Accel
Time
0
1
s
0
1
-18000S
100s
09
Decel
Time
0
1
s
0
1
-18000S
100s
10
DC
Injection
Braking
Voltage
0
1
V
00-
2000
V
15V
1 1
DC
Injection
Braking
Time
at
stop
0
1
s
00-1000S
05s
12 DC
Injection
Braking
Time
at start
0
1
s
00-255s
00s
13
Freq
Command
Gain
001
001
-255
100
14
Freq
Command
Bias
01%
00-255%
00
1
5
Freq
Command
Upper
Limit
1
%
0-110%
100
16
Freq
Command
Lower
Limit
1
%
0-110%
0
1
7
Setting
Prohibited
Freq
1
0
1
Hz
00
-
40001-1z
00
Hz
18
Setting
Prohibited
Freq
2
0
1
Hz 0
0
-
400
0
Hz
0
0 Hz
19
Setting
Prohibited
Freq
3
0
1
Hz 0
0
-
400
0
Hz
0
0 Hz
20
Motor
Rated
Current
0
1
A
0
1
-
3600A
See
Table
12
.
21
Carrier
Freq
Lower
1
Hz
380
-
2500Hz
380
Hz
22
Torque
Compensation
Gain
0
1
00-99
1
0
23
Over Torque
Detecting
Level
1
%
30-200%
160%
24
Freq
Monitor
Gain
001 001
-200
100
25
Current
Monitor
Gain
001 001
-200
100
26
Inching
Freq
0
1
Hz
00
-
400
0
Hz
6
0
Hz
27
Freq
.
Command
1
for
Multi-step
Run
0
1
Hz
00-
40001-1z
1
00
Hz
28
Freq
Command
2
for
Multi-step
Run
0
1
Hz
00-
400
0
Hz
1
0
0 Hz
29
Accel/Decel
Time
0
1
s
0
1
-18000S
100s
30
Save
Energy
Gain
1
%
0-120%
80%
31
Slip
Compensation
Gain
0
1
00-99
00
32
Speed
Display
(Freq,
RPM, Speed
%
.
etc)
1
0-39999
0
33
Optional
Speed
Agreed
Frequency
0
1
Hz
00-
4000
Hz
00
Hz
5
.3
ADJUSTMENT
AND
SETTING
(Cont'd)
[Example
:
Adjusting
acceleration
and
deceleration
time]
An
example
to
set
the
acceleration/
deceleration
time
using
control
constants
8
and
9
(Cn-08
and
Cn-09)
is
described
below
.
This
must be
carried
out
while
the inverter
is
not
running
.
Setting
acceleration
time
:
(1)
Depress
DRIVE
PRG
DRIVE
to select
the
program
mode
.
(I
PRG
Light
off)
(2)
Depress
FWD/REV
MODE
to
select
control
constnt
n-
;
(3)
Usin
g
I
RESET
I
move
the
flashing
digit,
select
the
numeric
with
with
and
indicate
ff
n
-
u
^
$
(control
constant
8)
.
(4)
Depress
DATA
to
indicate
the
internal data
of
control
constant
8
.
(5)
Set the
required
acceleration
time
by
operating
and
L-
A
I
.
The
RESET
time
can
be
set
up
to
1800
seconds
at
0
.1
second
intervals
.
(When
12
.5
seconds
is
set,
it
appears
U
U
;
.
)
STOP
(6)
Depress
SET
to
temporarily
store
data
.
Setting
deceleration time
(7)
Depress
JOG
ND
to
indicate
FL
F
n
-
u^$
again
.
(8)
Depress
1o
to
indicate
~n-n
(control
constant
9)
.
(9)
Operate
the
same
as
setting
of
acceleration
time,
and
depress
DSPL
to
store
data
.
NTR
DRIVE
After
setting,
depress
[
PRG
]
to
resume
the
drive
mode
.
Light
on
. )
a1"
-77
DRIVE
,
PRG
6
.
OPERATION
AT
LOAD
After
the
no-load
operation,
turn
off
the
AC
main
circuit
power,
and
connect
the
driven
machine
to
the
motor
.
Make
sure
that
the
driven
machine
is
in
running
condition,
and
that
proper
safety precaution
are
followed,
then
run
the
motor
under
load
in
exactly
the
same
way
as
the
test
run
.
For
preset
starting
(one-touch
operation
after setting
the
frequency)
Per-
form the
following
beforehand
:
(1)
Set the
frequency
and
depress
onTn
to
accelerate
the
motor
in
the deter-
mined
time,
as
described
earlier,
and
to
maintain
the
rpm
at
the
preset
fre-
quency
.
If
the
acceleration
time
is
set
short
relative
to
the
load
and
if
the
rpm
of
the
accelerating
motor
is
not
smooth
(anti-stalling
function
during
acceleration
is
functioning)
;
or
if
trouble
is
displayed
on
the
digital
operator,
set
the
acceleration
time
longer
.
(2)
To
decelerate
the
motor
in
the preset
time
and
to
stop
it,
depress
STOP
TT
while
the
motor
is
rotating
.
If
the
deceleration
time
is
set
short
relative to
the
load
and
if
the
rpm
of
the
decelerating
motor
is
not
smooth
(anti-stalling
function
during
deceleration
is
functioning)
;
or
if
trouble
is
displayed
on
the
digital
operator,
set
the
deceleration
time
longer
.
(1)
Start
the
motor
after
making
sure
that
the
motor
is
stopped
.
If
the operation
is
started
during
motor
coasting,
use
the
control
constant
(Cn-12)
DC
Injection
Braking
Time
at
start
in
table
5
.
(2)
When
a
standard
motor
is
driven
with
the
inverter,
there
is
a
little
increase
in
motor
temperature,
noise,
and
vibration
as
compared
to
the operation
from
the
commercial
power
sup-
ply
PRECAUTION
(3)
The
motor
cooling
effect
lowers
during
low-speed
run-
ning
.
The
torque
needs
to
be
reduced
in
accordance
with
the
frequency
.
(For the
reduction
ratio,
refer
to
the
cat-
alog
or
technical
sheet
.)
(4)
Even
with
small load,
never
use
a
motor
whose
current
exceeds
the
inverter
rating
.
(5)
When
two
or
more
motors
are
operated,
check
to
be
sure
that
the
total
motor
current
is
not
larger
than
inverter
rat-
ing
.
(6)
When
starting
and
stopping
the motor,
be
sure
to
use
the operation
signals
(FWD/REV),
not
the
magnetic
contactor
on
the
power
supply
side
.
7
.
MAINTENANCE
VS-616GII
requires
almost
no
routine
checks
.
It
will'
function
efficiently
and
longer
if it
is
kept
clean,
cool
and
dry,
observing
precautions
listed
in
3
.1
Location,
on
page
4
.
Especially
check
for tightness of
electrical
connections,
discoloration
or
other
signs
of
overheating
.
Use
Table
6
as
the
inspection
guide
.
Before
servicing
inspection,
turn
off
AC
main
circuit
power
and
be
sure
that
CHARGE
lamp
is
off
.
Table
6
Periodical
Inspection
Component
Check
Corrective
Action
Inspection
Period
External
terminals,
unit
Loosened
screws
Tighten
mounting
bolts,
connec-
tors,
etc
.
Loosened
connectors
Tighten
Cooling
fins
Build-up
of
dust
and
dirt
Blow
with
a
dry
compressed
air
of
4
to
Once
6
kg
cm
(57
to
85
lbs
.-in)
pressure
Year
Accumulation
of
conductive Clean
the
board
.
dust
and
oil
mist
If
dust
and
oil
cannot
be
removed,
Printed
circuit
board
replace
the
board
.
Discoloration
to
brown
Replace
the
board
.
For
abnormal
noise
and
vibration
.
OnceOnce
Cooling
fan Whether
the
cummulative
operation
Replace
the cooling fan
time
exceeds
20,000
hours
or
not
.
Power
elements
Accumulation
of
dust
and
dirt
Blow
with
a dry
compressed
air
of
4
to
Once
6kgcm
2
(57
to
85
Ibs
.
.in
2
)
pressure
.
ear
Smoothing
capacitor
Discoloration
or
odor
Replace
the capacitor
or
inverter
unit
.
8
.
FAILURE
INDICATION
AND
DETAILS
As
Table
7
shows,
the
failure
that
the
VS-616GII
detects
is
classi-
fied
into
trouble
and
alarm
.
When
trouble occurs,
the
failure
contact
is
output
and
the
operation
stops
after
coasting
.
When
an
alarm
is
issued, the
digital
operator
indicates
the
alarm
for
warning
.
(An
alarm
is
not stored
in
the inverter
.)
Table
7
Failure
Indication
and
Details
Indication
Failure
Indication
Item
Description
Failure
Classification
UU
Blink
A
low
voltage
being
detected
Two
seconds
are
being
counted
after
Alarm
the
detection
of
low
voltage
OU
Blink
Overvoltage
during
stop
The
DC
voltage
is
higher than
the
Alarm
specified
value
An
overheat
signal
is
entered
from
the
OH2
Blink
Inverter
overheat
is
predicted
Alarm
external
terminal
OL3
Blink
Overtorque being
detected
Operation
continues
despite
over-
Alarm
torque
Eb
Blink
Both
forward
run
and
reverse
run
Deceleration stop (Not
stored
Alarm
commands
are
closed
internally
)
The
DC
voltage
is
lower
than
the
UU
Low
voltage
specified
value
Trouble
FU
Fuse
blown
The
main
circuit
fuse
is
blown
Trouble
OC
Overcurrent
A
current
surge
of
about 200°
or
Trouble
more
occurs
The
DC
voltage
is
higher
than
the
OU
Overvoltage
specified
value
Trouble
The
thermo-switch
for
the
radi-
OH
The
radiation
fin
overheated
fin
Trouble
ation
operates
OL
1
Overload
Protect
the
motor
Trouble
OL
2
Overload
Protect
the
inverter
Trouble
OL
3
Overtorque
Overtorque
cau$es
the operation
to
Trouble
stop
after
coasting
.
An
external
failure
signal
stops
Eb
External
failure
Trouble
operation
CPF
Control
function
self-diagnosis
When
DSPL/ENTR
key
is
depressed
.
Trouble
function
is
faulty
.
CPF
content appears
OPE
Illegal
constant
is
set"
Constant
logic
is
not
coincident
Trouble
. .
.
. .
Control
function
hardware
is
faulty
.
Watchdog
error
Trouble
8
.1
DISPLAYING
THE
SEQUENCEOF
FAILURE
OCCURRENCE
Failure
items
that
currently
occur
and
that
occurred
before
the
power
was turned
off
can
be
sequentially indicated
by
the
following
procedure
(1)
To
indicate
the
sequence
of
failure
items
that
currently
occur
When
U
is
depressed,
the
sequence
of
trouble
occurrence
appears
(up
to
four
faults),
except
for
OPE
(illegal
constant
setting)
and
control
function
hardware
fault
.
[Example
of
Indication]
PASSED
THE
RESET
First
indication
OC
~2
Depress
n
1
OC
~3
Depress
1&1
2
OV
[Example
of
Indication]
After
the
power
is
turned
on
Oc
OOCffVCE
OV
OCCURRENCE
OH OCCURRENCE
2)
The
first
display
:
0
[The type
of
display
selected
before
turning
off
the
power
U1--
appears
in
step
3)
.
-20-
®
Depress
F&-1
3
OH
©
Depress
ap
1
OC
Returns
to
02
state
.
(2)
To
indicate
the
sequence
of
failure
items
that
occurred
before
the
power
was
turned
of
f
The
VS-616GII
uses
NV-RAM
to
store
the
sequence
of
failure
items
that
occurred
before
the
power
was
turned
off
(when
low
voltage
is
detected)
.
Therefore,
when
the
power
is
turned
on
again, the
sequence
of
such
failure
items
(up
to four)
appears
on
the
digital
operator
display
.
PASSED
THE
RESET
OC
OCCURS
OH
OCCI
POWER
OFF
POWER
ON
1)
The
first
failure
item that
occurred
before
the
power
was turned
off
appears
:
U1
OC
. . . .
Blinks
5
seconds
3)
Depress
[g
+
DSPL/ENTR
to
display
the
sequence
of
failure
occurrence
:
U
1
OC
4)
Depress
9
:
U2'
OH
5)
Depress
FAI
:
U
1
OC
Returns
to
2
)
6)
Return
to
the
display
type
selected
before
depressing
a
+
DSPL/ENTR
to
display
the
sequence
of
failure
occurrence
:
0
Note
:
If
no
failure
item
occurred
before
the
power
was
turned
off,
This manual suits for next models
6
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