YASKAWA yasnac i80m User manual

YASKA'
YASNAC
i80M
INSTRUCTIONS
CNC SYSTEM
FOR
MACHINING
CENTERS
Upon receipt
of
the
product
and
prior
to
initial
operation,
read these
instructions
thoroughly,
and
retain
for future
reference.
JBC
V
MANUAL
NO.
TOE-C843-11.30F
YASKAWA

I

General
Precautions
•
Some
drawings
in
this manual
are
shown
with
the
protective
cover or
shields
removed,
in
order
to
describe the detail
with
more
clarity.
Make
sure
all
covers
and
shields
are
replaced
before
operating
this
product,
and
operate
it
in
accordance
with
the
directions
in
the manual.
The
figures
and
photographs
in
this manual show'
a
representative
product
for
reference
purposes
and
may
differ from
the
product
actually
delivered
to
you.
•
This
manual
may
be
modified
when
necessary
because
of
improvement
of
the
product,
modification,
or
changes
in
specifications.
Such
modification
is
made
as a
revision
by
renewing
the
manual
No.
•
To order
a
copy
of
this
manual,
if
your copy
has been
damaged
ro
lost,
contact
your
Yaskawa
representative
listed
on
the last
page
stating
the manual No.
on
the
front
page.
•
If
any
of
the
nameplates
affixed
to
the
product
become
damaged
or
illegible,
please
send
these
nameplates
to
your
Yaskawa
representative.
Yaskawa
is
not
responsible
for
any
modification of
the
product
made
by
the
user
since that
will
void
our
guarantee.
NOTES FOR
SAFE
OPERATION
Read
this
operator’s
manual
thoroughly
before
installation,
operation,
maintenance
or
inspection
of
the
YASNAC
i80M.
In
this
manual,
the
NOTES
FOR
SAFE
OPERATION
are
classified
as
"WARNING"
or
"CAUTION”.
Indicates
a
potentially
hazardous situation
which,
if
not
avoided,
could result
in
death
or
serious
injury
to
person-
A
WARNING
nel.
Indicates
a
potentially
hazardous
situation
which,
if
not
avoided,
may
result
in
minor
or
moderate
injury
to
per¬
sonnel
and
damage
to
equipment.
It
may
also be used
to
alert
against
unsafe
practice.
A
CAUTION
Even
items described
in
A
CAUTION
may
result
in
a
vital
accident
in
some
situations.
In
either
case,
follow'
these
important
items.

Please
note
that
symbol
mark
used
to
indicate
caution
differs
between
ISO
and
J
IS.
,
ISO
.
US
<J>
A
In
this
manual,
symbol
mark
stipulated
by
ISO
is
used.
On
products,
caution
symbol
marks
of
ISO
and
JIS
are
used
in
labels.'
Please
follow
the
same
safety
instructions
concerning
caution.
STORAGE
PRECAUTIONS
A
CAUTION
Do
not
store
the
product
in
locations
subject
to
rain,
water
droplets,
or
harmful
gases
or
liquids.
Failure
to
observe
this
caution
may
result
in
product
failure.
•
Select
a
storage
area
indoors
that
is
clean
and
meets
the
following
temperature
and
humidity
requirements.
Failure
to
observe
this
caution
may
result
in
product
failure.
Ambient
temperature
:
-20*C
to
60’C
:
I0?o
to
90°b
Relative
humidity
CAUTIONS
ON
USE
AND
OPERATION
A
WARNING
•
Do
not
touch
any
unit,
terminals,
etc.,
while
the
power
is
ON.
Failure
to
observe
this
warning
may
lead
to
electric
shock
or
device
malfunction.
•
Immediately
after
switching
the
power
OFF.
the
product
retains
some
electric
charge.
Do
not
touch
any
parts
which
are
live
when
the
power
is
ON
for
5
minutes
after
switching
the
power
OFF.
Failure
to
observe this
warning
may
lead
to
electric shock
dr
device
malfunction.
•
Do
not
damage
cables,
subject
them
to
excessive
stress,
or
pinch
them.
Excessive
load
on
cables
may
cause
electric shock.
When
the
unit
is
turned
ON.
never
touch its
rotating
parts.
Failure
to
observe
this
warning
may
result
in
personal
injury.
•
Never
modify
the
product.
Failure
to
observe
this
warning
may
result
in
electric
shock,
fire,
or
product
failure.

A
CAUTION
•
Before
carrying
out
cutting
operation
with
a
new
program,
confirm
safety
by
perform¬
ing
single
block
operation
and
dry
run
operation.
If
this
check
operation
is
not
performed,
unexpected operation
may
be
performed
due
to
mis-setting
of
the
amount
of
offset,
leading
to
tool
damage
due
to
interfer¬
ence.
and
resulting
accidents
involving
injuries
to
personnel.
The
end
user
must
not
change
parameters
relating
to
machine
accuracy,
travel
axis
control
and
spindle
axis
control.
The
NC
parameter's
are
set to
the
optimum
values
for
each
machine,
and
changing
them
could
therefore
result
in
unexpected
operation.
This
could
cause
tool
damage
due
to
interference,
and
resulting
accidents
involving injuries
to
personnel.
Reset
the
NC after
any
manual intervention.
•
Strictly
observe the
cautions
in
the
user's
manual
when
using
programming
func¬
tions.
Ignoring
these cautions
could
lead
to
accidents
involving injuries
to
personnel
and
malfunctions.
Use the
product
with
the
“System
Number
Switch"
of
the
CPU
set
to
“0"
.
Use
while
set
to
another
number
may
lead
to
malfunction.
Wait
at
least
2
seconds
after
turning
the
power
OFF
before
turning
it
ON
again.
Failure
to
observe
this
caution
may
lead
to
malfunction.

A
CAUTION
Use the
product
in
an
environment
with
the
following
characteristics.
Using
it
in
an
environment
in
which
it
is
subject
to
high
temperatures,
high
humidity,
dust,
corrosive
gases,
vibration
or
impacts
may
cause
fire,
electric
shock
or
malfunction.
•
Free
from
gases
or
vapors
that
create
a
potentially
explosive atmosphere.
•
Free
from
oil,
organic
solvents,
etc.
•
Relative
humidity
in
the
range
10
to
90%
RH,
with
no
condensation.
•
Ambient
temperature
in
the
04C
to
45‘C
with
no
freezing.
(Installation
site
must not
be
exposed
to
direct
sunlight,
must
be
distanced
from
heat
generating
devices,
and
must
be
indoors.)
Vibration
not
exceeding
4.9m/S2.
•
Do
not
let
foreign
matter
such
as
electric wire
scrap
enter
the
unit.
Failure
to
observe this
caution
may
result
in
fire,
product
failure
or
malfunction.
•
Do
not
restart
automatic
operation
after
stopping
automatic
operation
and
then
performing
"tool
selection’
in
manual
operation
or
“1
line
MDI”
operation.
The
reason
for
this
is that
the
“tool
selection"
operation
may
cause
the
coordinate
system
to
be
changed,
leading
to
unexpected
operation
if
automatic
operation
were
restarted.
This
could
cause
tool
damage
due
to
interference,
and
resulting
acci¬
dents
involving
injuries
to
personnel.
Reset
the
NC after
any
manual intervention.
After
stopping
automatic
operation
and
performing
a
manual
intervention,
do
not
restart
automatic
operation
without
resetting
first.
If
automatic
operation
is
started
with
the
“mirror
image"
or
"manual
absolute”
function
in
effect,
unexpected
operation
may
be
performed.
This
could
cause
tool
damage
due
to
interference,
and
resulting
accidents
involving
injuries
to
personnel.
Reset
the
NC after
any
manual intervention.

A
CAUTION
When
an
alarm
occurs,
eliminate
its
cause
and
confirm
safety
before
resetting
it.
Failure
to
observe
this
caution
could result
in
malfunction.
.
•
Be
sure
to
check
the
following
points
on
completing
maintenance
and
inspection
work.
•
Check
that
all
fastening
bolts
are
tightened.
Check
that
no
tools
or
other
objects
have
been
left
inside the
control
panel.
•
Check
that
the
control
panel
door is
closed
properly.
Failure
to
carry
out
these
checks
may
lead
to
electric
shock,
injuries,
fire,
and
malfunction.
For
details
on
trouble
relating
to
the
machine-related
sequence,
refer
to
the manual
issued
by
the
machine
tool builder.
*
Never
attempt
to
disassemble
or
modify
units
or
devices
inside
the
NC
unit.
Failure
to
observe
this
caution
may
lead
to
fire,
product
failure,
or
malfunction.
Do
not
change
the
set
values
of
the
devices,
variable
resistors,
etc.,
in
the
control
panel.
Failure
to
observe
this
caution
may
lead
to
fire,
product
failure,
and
malfunction.

PRECAUTIONS
RELATING
TO
MAINTENANCE
AND
INSPECTION
A
WARNING
Always
turn
the
power
OFF
(including
the
primary
power
supply)
before
carrying
out
daily
inspection.
Carrying
out
the
inspection
with
the
power
ON
may
lead
to
electric
shock.
•
Wait
5
minutes
after
turning
the
power
(including
the
primary
power
supply)
OFF
before
removing
or
replacing
any
unit
or
part.
Failure
to
observe
this
warning
may
lead
to
electric
shock
and
product
failure.
Be
sure
to turn
the
power
OFF
before
replacing
the
battery.
Failure
to
observe this
warning
may
lead
to
electric
shock
and
product
failure.
A
CAUTION
•
To
prevent
personnel
other
than
those
involved
in
maintenance
and
inspection
work
from
turning
ON
the
power
while maintenance
and
inspection
is
in
progress,
place
signs
stating
‘Do
not
turn
the
power
on"
or
words
to
that
effect
at
the
primary
power
supplies
of
related
control
panels
and
other
relevant
locations.
Failure
to
observe
this caution
may
lead
to
electric
shock.
•
Replace
fuses
and
batteries
with
the
designated
products.
Failure
to
observe this
caution
may
result
in
fire
or
product
failure.
Electronic
devices
such
as
C
MOS
ICs
are
rsed
on
the
control boards.
If
you
touch
them
with
your
bare
fingers
the
static
electrical
charge
in
your
body
could
destroy
them;
care
must
be
taken when
handling
these
devices.
Before
handling
these
devices
for
maintenance
purposes,
first
discharge
the
static
electricity
in
your
body
by
touching
a
grounded
metal
device.
Failure
to
observe
this caution
could
lead
to
injuries
and
product
failure.
•
Do
not
install
or
remove
boards,
wiring,
connectors,
etc.,
while the
power
is
ON.
Failure
to
observe
this
caution
could lead
to
electric
shock,
product
failure,
and
malfunction.

Page
CONTENTS
PREFACE
1
PROGRAMMING
5
3L
DESCRIPTION OF
OPERATION
325
4L
MAINTENANCE
647

CONTENTS
Page
1.
PREFACE
1.1
BASIC
CONFIGURATION
OF
NC MACHINE
TOOL
SYSTEM
1.2
BASIC
OPERATION
1
2
3
2.
PROGRAMMING
2.1
CONTROL
AXES
2.1.1
Control
Axes
Names
2.1.2
Simultaneously
Controllable
Axes
of
Three-axis
Control
2.1.2.2
Simultaneously
Controllable
Axes
of
Four-axis
Control
2.I.2.3
Simultaneously
Controllable
Axes
of
Five-axis
Control
J?
2.1.3
Least
Input
Increment
and
Least
Output
Increment
2.1.4
Maximum
Move
Command
Values
5
7
7
O
9
10
11
12
M
16
2.2
PROGRAMMING
2.2.1
Process
Sheet
2.2.2
Programming
Format
2.2.2. 1
Label
parr
2.2.2.2
Tape
start/
tape
end
2.2.2.3
Program
start/
program
end
2.2.2.4
Program
part
2.2.2.S Comment
part
2.2.3
Buffer
Register
and Multi-active
Register
2.2.4
Tape
Code
2.2.5
NC
Tape
16
17
18
19
19
20
28
30
31
33
2.3
PREPARATORY
FUNCTION
(C-FUNCTION)
35
2.4
INTERPOLATION
2.4.1
Positioning
2.4.1.
1
Positioning
(G00.G06)
2.4.1.2
G06
(Non-modal
G
code
of
group*)
2.4.1.3
Unidirectional
approach
IG60)
2.4.2
Linear
Interpolation
(GOD
2.4.3
Circular
Interpolation
(G02,
G03)
2.4.4
Helical
Interpolation
(G02,
G03)
*
39
39
39
41
41
42
44
51
2.5
FEED
FUNCTIONS
2.5.1
Rapid
Traverse
Rate
2.5.2
Feed
2.5.3
FI
-digit
Feed
*
2.5.4
Feedrate
per
Minute
2.5.4.
1
Feedrate
per
minute
(G94)
2.5.5
Solid
Tap
Mode
(G93)
*
2.5.6
Automatic
Acceleration
and
Deceleration
53
53
54
58
60
60
60
61

CONTENTS
(Cont'd)
Page
2.5.6.1
Accel/decel
of
rapid
traverse
and
manual
feed
2.5.6.2
S-curve aetel/decel
;
2.
5.6.3
Cutting
feed
accel/decel
2.5.7
Override
2.5.7.1
Feed
rate
override
2.S.7.2
Rapid
traverse
rate
override switch
2.5.8
Dwell
(C04)
2.5.9
Speed
Control
Reference
2.5.9.
1
Exact
stop
(G09)
.
2.5.9.2
Exact
stop
mode
(G61,
G64)
.
61
61
63
63
63
64
64
65
66
66
2.6
REFERENCE
POINT
RETURN
2.6.1
Automatic
Reference
Point
Return
(G28)
2.6.2
Reference
Point
Return
Check
(G27)
2.6.3
Return
from
Reference
Point
Return
(G29)
2.6.4
Second
to
Fourth
Reference
Point
Return
(G30)
£•
67
67
72
73
76
2.7
COORDINATE
SYSTEM
2.7.1
Types
of
Coordinate
Systems
(G54
to
G59
St,
G92)
2.7.1.1
Setting
reference
coordinate
system
by
G92
2.7.
1.2
Setting
work
coordinate
systems
by
G54
to
G59
*
2.7.
1.3
Local
coordinate
system
(G52Q2)
2.
7.
1.4
Machine
coordinate
system
(G53>
2.7.1.5
Rotation
of
work
coordinate
system
*ÿ
.
2.7.2
Plane
Selection
(G17/G18/G19)
77
77
78
79
85
87
89
91
2.8
ENTERING
COORDINATE
VALUES
2.8.1
Absolute/incremental
Specification
(G90,
G91)
2.8.2
Inch/metric
Input
Specification
(G20.
G21)
v-
2.8.3
Decimal
Point
Input
2.8.4
Scaling
(G50.
G51)
*
2.8.5
Coordinate
Rotation
(G68,
G69)
£•
92
92
94
96
97
100
2.9
SPINDLE
FUNCTION
(S
FUNCTION)
2.9.1
Spindle
Command
102
102
2.10
TOOL
FUNCTION
(T
FUNCTION)
2.10.1
Tool
Select
Command
2.10.1.1
T2-digit
specification
2.10.1.2
T4-digit
specification
#
103
103
103
103
2.11
AUXILIARY
FUNCTION
(M
FUNCTION)
2.11.1
M
Function
104
104
—
ii
—

Page
2.11.1.1
M
codes related
to
stopping
(MOO.
M01,
M02,
M30)
2.11.1.2
Internal
processing
M
codes
2.11.1.3
Other
M
codes
2.11.2
Secondary
Auxiliary
Function
(B
Function)
104
105
106
107
2.12
TOOL
OFFSET
2.12.1
Tool
Offset
Amount
2.12.1.1
Tool
offset
value
memory
'•
2.12.1.2
H
and
D
functions
(H.
D
codes)
2.12.2
Tool
Length
Offset
(G43/G44/G49)
2.12.3
Tool Position
Offset
(G45toG48)
2.12.4
Tool
Radius
Offset-C
(G40,
G41,
G42)
*
'ÿ
2.12.5
Multiactive
Registers
(M92/M93)>?
2.12.6
Internal
M
Codes
for
Round-the-arc Discrimination
(M96/M97)
108
109
109
110
112
115
125
165
166
2.13
PROGRAM
SUPPORT
FUNCTIONS
2.13.1
Canned
Cycles
'5
2.13.1.1
Canned
cycles
.
2.13.1.2
Solid
tap
function
2.13.2
Hole-opening
Pattern
Cycle
(G70,
G71.
G72)
£
2.13.3
Circle
Cutting
(G12,
G13)H
2.13.4
Mirror
Image
ON/OFF
(M95/M94)
*
2.13.5
Programmable
Date
Input
(G
10)
>2
2.13.6
Program
Call
Functions
2.13.6.1
Subprogram
call
(M98/M99)
2.13.6.2
Program
copy
(G25)
W
2.13.6.3
Macroprogram
call
(G65,
G66,
G67)
##
2.13.7
Auto
Comer
Override
(G106)
*
2.13.8
Stored Stroke
Limit
Check
2.13.8.1
Stored
stroke
limit
#
2.13.8.2
Stroke
limits
B.C-
£
2.13.9
Comment Statement
Output
(Ml
91)
*
2.13.10
Break
Point
2.13.1
1
High-speed
Cutting
(Available
only
when
expansion
CPU
option
is
provided)
£
167
167
167
193
202
206
211
215
218
218
221
224
225
230
230
231
236
236
237
2.14
MACROPROGRAM
(G65,
G66,
G67)
*
2.14.1
Macroprogram
Call
2.14.1.1
Multiplexed
macro
call
2.14.1.2
Argument
specification
2.14.2
Variables
2.14.3
Expression
of
Variables
2.14.4
Quoting
Variables
240
242
248
250
254
282
283
—
iii
—

CONTENTS
(Cont'd)
Page
2.1
4.5
Undefined
Variables
2.14.6
Arithmetic
Commands
2.14.7
Control
Commands
2.14.8
Entering Macroprograms
2.14.9
RS-232C
Data
Output-2
(BPRNT,
DPRNT)
2.14.10
Alarm
Nos.
of
Macroprogram
2.14.11
Macroprogram
Examples
285
286
289
296
297
302
303
2.15
AUTOMATIC
MEASURING
FUNCTION
Skip
Function
(G31)&
2.15.2
Program
Interrupt
Function
ON/OFF
(M91,
M90)
»•
2.15.3
Tool
Life Control
315
315
318
321
3
DESCRIPTION
OF OPERATION
3.1
DISPLAY
325
328
3.2
STRUCTURE
OF
PROCESS.
JOB
AND
FUNCTION
329
3.3
NC
OPERATOR
PANEL
AND
DISPLAY SCREEN
3.3.1
Functions
of
NC
Operator
Panel
Keys
3.3.1.
1
Power
ON/OFF
buttons
3.3.
1.2
9-inch
graphic display
3.3.1.3
Process
keys
3.3.
1.4
Soft
keys
3.3.
1
.5
Address
keys
3.3.
1.6
Data
keys
3.3.1.
7
Page
keys
3.3.1.8
Cursor
keys
3.3.1.9
Action
keys
:
3.3.1.10
Reset
key
3.3.1.11
Auxiliary
key
333
333
333
334
334
335
336
336
337
337
338
339
339
3.4
DISPLAY
AND
WRITING
3.4.1
Constant
Display
3.4.2
Pop-up
Menu
3.4.3
Key
Buffer
Edit
Function
3.4.4
Buzzer
Function
3.4.5
Program
Editing
Process
—
3.4.5.1
Part
Program
editing
3.4.5.2
Part
Program
list
job
3.4.5.3
Part
Program
I/O
Verification
3.4.5.4
Program
path
drawing
job
41
3.4.6
Setup
Process
[»]
340
340
344
347
347
348
348
378
394
421
447
—
iv
—

Page
3.4.6.
1
Work
coordinate
system
job
3.4
.6.2
Tool
job
3.4.6.3
Tool
life
control
job
3.4.7
Run
Process
Q
3.4
.7.1
Program job
3.4.7.2
Command
value
job
3.4.7.3
Setting
job
3.4.7.4
NC
path
drawing job
*
3.4.8
Maintenance
Process
Q
3.4.8.1
Parameter
job
3.4.8.2
I/O
monitor
job
3.4. 8.3
I/O
verification
job
3.4.8.4
Internal
information
job
3.4.9
Common
Process
Q
3.4.9.1
Current
value
job
3.4.9.2
Alarm
job
3.4.9.3
Time
job
448
454
473
478
479
494
495
505
515
516
523
529
535
539
540
548
551
3.5
MACHINE
CONTROL
STATION
•.
3.5.1
Switching
Units
on
Machine
Control Station
3.5.1.
1
Mode
Select
Switch
(MODE
SELECT)
3.5.1.2
Cycle
Start
Key
and
Lamp
(CYCLE
START)
3.5.1.3
Feed
Hold
Key
and
Lamp
(FEED
HOLD)
3.5.1.
4
Emergency
Slop
Switch
(EMERGENCY
STOP)
3.5.1.5
Simultaneous
One-axis
Control,
Manual
Pulse
Generator
(HANDLE)
*•
3.5.1.6
Handle
axis
select
switch
(HANDLE
AXIS
SELECT)
*
3.5.
1.7
Manual
feed
pulse
multiply
select
switch
(MANUAL
PULSE
MULTIPLY)
3.5.1.8
Simultaneous
3-axis
Control.
Manual
Pulse
Generator
(HANDLES)
*
3.5.
1.
9
Manual
Feed
keys
(JOG)
3.5.1.10
Jog
Feedrate
Select Switch
(JOG
FEEDRATE)
3.5.1.11
Rapid
Feedrate
Override
Select
Switch
(RAPID
TRAVERSE
RATE
OVERRIDE)
3.5.1.12
Feedrate
Override
Select
Switch
(FEEDRATE
OVERRIDE)
3.5.1.13
JOG
Feedrate
Override
Select
Swilch(JOG
FEEDRATE
OVERRIDE)
*
3.5.1.14
Feedrate
Override
Cancel
Switch
(FEEDRATE
OVERRIDE
CANCEL)
3.5.1.15
Spindle
Speed
Override
Switch
(SPINDLE-SPEED
OVERRIDE)
*
3.5.1.16
Manual
Reference
Point Return
Switch
(MANUAL
REFERENCE
POINT
RETURN)
*
3.5.1.17
Reference
Point
Position
Lamp
(REFERENCE
POINT)
&
3.5.1.18
Single-Block
Switch
(SINGLE-
BLOCK)
3.5.1.19
Optional
Stop
(OPTIONAL
STOP)
3.5.1.20
Optional
block
Skip
Switch
(OPTIONAL
BLOCK
SKIP)
3.5.1.21
Dry
Run
Switch
(DRY
RUN)
3.5.1.22
Display
Lock/machine
Lock
Switch
(DISPLAY
LOCK/MACHINE
LOCK)
3.5.1.23
Z
axis
Command
Cancel
Switch
(Z-AXIS
COMMAND
DISREGARD)
556
556
557
558
558
559
560
560
561
562
563
564
565
566
567
567
568
568
568
569
569
570
571
572
572

CONTENTS
(Cont’d)
Page
3.5.1.24
4thaxis
Disregard
Input
3.5.1.25
5th-axis
Disregard
Input
;
3.5.1.26
Auxiliary
function
lock
switch
(AUXILIARY
FUNCTION
LOCK)
.
3.5.1.27
Manual
Absolute
Switch
(MANUAL
ABSOLUTE)
:
3.5.1.28
Mirror
Image
Axis
Specification
Switch
(MIRROR
IMAGE
AXIS)
3.5.1.29
Tool
Length
Measurement
Key
and
Lamp*
3.5.1.30
Start
Lock
Switch
(START
LOCK)
A
3,5.1.31
Edit Lock
Switch
(EDIT
LOCK)
*
3.5.1.32
Interlock
Input
(INTERLOCK)
3.5.1.33
External
Deceleration
Input
(EXTERNAL
DECELERATION)
A
:
3.5.2
Operation
Procedure
3.5.2.1
Before
Turning
Power
On
.
3.5.2.2
Power
On
3.
5.2.
3
Manual
Operation
3.5.2.4
Compensation
of Stored
Type
Pitch
Error and
Preparation
of Stored
Stroke
Limit.
3.5.2.5
Preparation
for
Automatic
Operation
3.5.2.6
Memory
Operation
3.S.2.7
intervening
with
Manual
Operation
during
Automatic
Operation
3.5.2.S
Automatic
Operation
with
MDI
3.S.2.9
Intervening
with
MDI
Operation
during
Automatic
Operation
3.5.2.10
Preparation
Prior
to
Power
OFF
and
during
Power
OFF
Operation
573
573
574
•.ÿÿÿ575
577
577
578
578
579
579
581
582
582
584
586
587
589
591
592
593
3.6
VARIOUS
OPERATIONS
AND
FUNCTIONS
3.6.1
Reference
Point
Return
Operation
3.6.
1.1
Manual
reference
point
return
3.6.1.
2
Easy
return
to
reference
point
A
3.6. 1.3
2nd
manual
reference
point
return
3.6.2
Coordinate
System
Setting
Operation
3.6.2.1
Automatic coordinate
system
setting
4-
3.6.3
Handle
Operation
.
3.6.3.
1
Simultaneous
2nd
and
3rd
handle
axis
feed
*
3.6.3.2
AUTO
mode
handle
offset
*
3.6.4
Spindle
Indexing
Function#
3.6.5
Return
to
Suspended
Operation
Point
*
3.6.6
Tool
Length
Measurement
*
3.6.7
Manual
Skip
*
3.6.8
Manual
Centering
-r
3.6.9
Playback*
3.6.10
Program
Restart
*
:
3.6.11
FS
Automatic
Edit Functon
::
594
594
594
597
602
603
603
604
604
605
607
608
610
615
618
620
623
629
633
3.6.12
Machine and
Servo
Systems
Correction
Function
3.6.12.1
Backlash
correction
3.6.12.2
Pitch
error
compensation
*
3.6.12
Absolute Value
Detecting
Function
633
634
638
—
vi
—

Plage
647
4
MAINTENANCE
4.1
ROUTINE
MAINTENANCE
4.1.1
Control
Panel
Maintenance
4.1.2
Maintenance
of
the
Servomotor
and
Spindle
Motor
4.1.3
Battery
Check
648
649
650
650
4.2
BATTERY
REPLACEMENT
65!
4.3
POWER
SUPPLY
653
4.4
SERVO
CONTROL
UNIT
ALARM AND
CORRECTIVE
ACTION
654
4.5
MCCB
(WIRING
CIRCUIT
BREAKER)
656
4.6
CAUSE
OF
FAULTS
AND
CORRECTIVE
ACTION
4.6.1
On-line
Self-diagnosis
4.6.2
Cause
due
to
Alarm
Code,
and
Corrective
Actions
•ÿÿÿ
4.6.3
I/O
Signal
Diagnosis
657
657
657
658
—
vii
—

INDEX
Subiect
Page
Par.
2
2nd
manual
reference
point
return
•602
•3.6.
1
.3
4
4th-axis
disregard
input
573
•3.5.1.24
5
5th-a.\is
disregard
input
9
9-inch
graphic
display
•3.3.1.2
334
A
315
AUTOMATIC
MEASURING
FUNCTION
AUTO
mode handle
offset
#
AUXILIARY
FUNCTION
(M
FUNCTION)
Absolute/incremental
Specification
(G90.
G91)
Absolute
Value
Detecting
Function
•«*
Accel/decel
of
rapid
traverse
and manual
feed
Action
keys
Address
keys
Alarm
Nos.
of
Macroprogram
Alarm
job
Argument
specification
Arithmetic
Commands
Auto
Corner
Override
(G1U6)
¥
Automatic Acceleration
and
Deceleration
Automatic
operation
with
MDI
Automatic
coordinate
system
setting
'ÿ*.
Automatic
Reference
Point
Return
(G28)
Auxiliary
function
lock
switch
(AUXILIARY
FUNCTION
LOCK)
.
Auxilliary
key
-.605
104
2.11
92
2.8.1
3.6.13
•3.3.
1.9
636
61
5
302
•2.14.10-
•3.4
.9.2
•
•2.14.1.2
-2.14.6-
•
•2S6
'225
•61
-3.52.8
I
•592
603
2.6.1
•67
-3.5.1.26
B
BASIC
CONFIGURATION
OF
NC MACHINE
TOOL
SYSTEM
BASIC
OPERATION
-.
BATTERY
REPLACEMENT
Backlash
correction
Battery
Check
Before
turning
power
ON
Break
Point
Buffer
Register
and
Multi-active
Register
Buzzer Function
;
.0
1.1
.0
1.2
3.6.12.1
•633
-
3.4.4
•347
C
CAUSE
OF
FAULTS
AND
CORRECTIVE ACTION
CONTROL
AXES
COORDINATE
SYSTEM
Canned
Cycles
S-
Canned
cycles
Cause
due
to
Alarm
Code,
and
Corrective
Actions
Circle
Cutting
(G12,
G13)
&
Circular
Interpolation
(G02,
G03)
Command
value
job
657
7
•2.7
77
2.13.1
2.13.1.1
167
167
4.6.2-
206
2.4.3
'494
—
viii
—

Subiect
Par.
Page
Comment
Statement
Output
(M
191)
#
Comment
part
Common
Process
.
Compensation
of
stored
type
pitch
error
and
preparation
of
stored stroke
limit.
Constant
Display
.
Control
Axes
Names
Control
Panel
Maintenance
Control
Commands
Coordinate
System
Setting
Operation
Coorkinate
Rotation
(G68, G69)
Current
value
job
Cursor
keys
:
Cutting
feed
accel/decel
Cycle
start
key
and
lamp
(CYCLE
START)
236
30
•3.4.9
539
586
340
649
4.1.1
289
603
•3.6.2
2.8.5
100
•3.4.9.1
•3.3.
1.8
•540
•337
2
D
DESCRIPTION
OF
OPERATION
DISPLAY
DISPLAY
AND
WRITING
Decimal
Point
Input
Data
keys
Display
Lock/
machine lock
switch
(DISPLAY
LOCK/MACHINE
LOCK)
Dry
run
switch
(DRY
RUN)
Dwell(G04)
•3'
327
328
340
2.8.3
96
3.3.
1.6
336
3.5.1.22
•3.5.1.21
572
571
•2.5.8
64
E
92
ENTERING
COORDINATE
VALUES
Easy
return
to
reference
point
JS
Edit
lock
switch
(EDIT
LOCK)
Emergency
stop
switch
(EMERGENCY
STOP)
Entering Macroprograms
Exact
stop
(G09)
Exact
stop
mode
(G61.
G64)
Expression
of
Variables
External deceleration
input
(EXTERNAL
DECELERATION)
<•
•2.8
3.6.1.
2
•2.14.3-
578
559
66
•282
F
58
FI
-digit
Feed
s*
FEED
FUNCTIONS
Feed
Feed hold
key
and
lamp
(FEED
HOLD)
Feedrate
override
select switch
(FEEDRATE
OVERRIDE)
Feedrate
override cancel
switch
(FEEDRATE
OVERRIDE
CANCEL)
Feed
rate
override
Feedrate
per
Minute
Feedrate
per
minute
(G94)
FS
Automatic Edit
Function
W
Functions
of NC
Operator
Panel
Keys
2.5.3
53
2.5
558
3.5.1.3
•3.5.1.14
•••ÿ
2.5.4.
1
560
567
63
60
•62
•3.6.11
629
333
•3.3.1
G
G06(Non-modal
G
rode
of
group"
)
High
speed
Cutting
(Available
only
when
expansion
CPU
option
is
provided)
"-2.13.11
H
and
D
functions
(H,
D
codes)
•2.4.
1.2
41
H
237
110
—
ix
—

INDEX
(Cont’d)
Subiect
Handle
Operation
Handle
axis
select
switch
(HANDLE
AXIS
SELECT)*
Helical
Interpolation
(G02,
G03)
*•
.
Hole
opening
Pattern
Cycle
tG70.
G71.
G72)
Par.
Page
—3.5.
1.6
—2.4.4
-2.13.2
202
560
51
I
658
I/O
Signal
Diagnosis
I/O
verification
job
I/O
monitor
job
:
INTERPOLATION
Inch/metric
Input
Specification
(G20.
G211
*
Interlock
input
(INTERLOCK)
Internal
M
Codes
for
Round-the-arc
Discrimination
(M96/M97)
Internal
processing
M
codes
Internal
information
job
Intervening
with
manual
operation
during
automatic
operation
Intervening
with
MDI
operation
during
automatic
operation
529
523
39
2.8.2
94
579
.......
2.12.6
166
.......
2.11.1.2
105
.......
3-4
.8.4
535
......
3.5.2.7
591
592
J
JOG
feedrate
override
select
switch
(JOG
FEEDRATE
OVERRIDE)
*
Jog
feedrate
select
switch
(JOG
FEEDRATE)
567
564
K
Key
Buffer
Edit
Function
346
L
Label
part
Least
Input
Increment
and
Least
Output
Increment
Linear
Interpolation
(G01)
Local
coordinate
system
(G52Q2)
*
42
2.7.
1.3
S5
M
MACHINE
CONTROL
STATION
MACROPROGRAM
(G65.
G66.
G67)
*
MAINTENANCE
MCCB
(WIRING
CIRCUIT
BREAKER)
Machine
and
Servo
Systems
Correction
Function
Machine
coordinate
system
(G53)
Macroprogram
Call
Macroprogram
call
(G65,
G66.
G67)
*
Macroprogram
Examples
Maintenance
Process
£«i)
Maintenance
of
the
SERVOMOTOR
and
Spindle
Motor
Manual absolute switch
(MANUAL
ABSOLUTE)
Manual
feed
keys
(JOG)
v
—
Manual
operation
Manual
reference
point
return
switch
(MANUAL
REFERENCE-POINT
RETURN)
i>
Manual
Centering
S'
Manual
feed
pulse
multiply
select switch
(MANUAL
PULSE
MULTIPLY)
Manual
reference
point
return
Manual
Skip
*
Maximum
Move
Command
Values
M
codes related
to
stopping
(MOO,
M01, M02,
M30)
556
240
-.ÿÿ647
656
1.4
•2.13.6.3
•2.14.11-
633
87
242
224
303
515
650
575
1.9
563
584
•3.5.1.16
568
613
7-
1-
561
594
3.6.7-
615
14
—
104