YASKAWA iQpump1000 User manual

iQpump1000 AC Drive
Intelligent Pump Controller
Quick Start Guide
MANUAL NO. TOEP YAIP1W 01A
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: CIMR-PW A
Models: 200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 500 HP ND
600 V Class: 2 to 250 HP ND

This Page Intentionally Blank
2YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

uSimple Setup Procedure
This procedure is a supplement to other documentation supplied with this equipment and guides the user in properly wiring
the iQpump and motor. It also shows the configuration for a simplex pump application.
WARNING! Read and adhere to all safety messages contained in this manual prior to performing this procedure. When installing the system
be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of the various components are secure and that
the environment, such as extreme dampness, poor ventilation etc. will not cause system degradation. Please read this cheat sheet and
other documentation provided with the iQpump thoroughly before attempting any installation.
The setup procedure begins on the next page.
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 3

Step
1
iQpump Model
Identification and Mounting
To make sure you received the correct model, it is
essential to verify the iQpump nameplate with your order
and make sure the iQpump has the correct rating so it can
be used with your motor. Please check the nameplate
information as shown in the example below.
 Check that the available power will meet the input
power requirements.
 Ensure that the output power from the iQpump is
compatible with the motor requirements.
Mounting the iQpump
 In the case of systems with more than one iQpump, follow
the above procedure for each iQpump and motor.
The mounting of the iQpump is extremely important
regarding environment and accessibility. Depending on your
system, there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document; Refer to the iQpump1000
Quick Start Guide (Document No. TOEPYAIP1W01)
received with the iQpump, Section 2.2 Mechanical
Installation. Match the model that you received and follow
the procedure described in the manual to ensure a safe and
functional installation. In cases where the system has more
than one iQpump, refer to the proper clearances required for
adequate ventilation. Please pay particular attention to:
 The clearances to be maintained around the enclosure
for adequate ventilation.
 The environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas, etc. to avoid damage to the
equipment and to maintain safety.
Removing and Attaching the Terminal Cover
Improper removal of the iQpump terminal cover as well as
front cover can cause extensive damage to the iQpump. To
avoid damage to these items, please pay particular attention
Open Chassis
NEMA 1
Drive Model
Number
Input Power
Rating
Output
Power
Rating
Serial
Number
UL File
Number
Drive Spec Number
Weight
Software
Version
Normal
Duty Amps
CIMR-PW2A0021FAA
CIMR-PW2A0021FAA
CC :
8000
6W3050 - 2 - 100
J0073D207410100
to the iQpump1000 Quick Start Guide TOEPYAIP1W01
Section 3.5 Removing and Attaching the Terminal Cover.
Connect Motor and
Line Power
Step
2
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
B1 B2 -+1 +2 +3
NOT USED
Fig.1 & 2 below show the electrical connections for the input
power and motor terminals for various iQpump models. Select
the proper diagram for the model you are installing (see Step
1). WITH POWER OFF make the appropriate connections.
Make sure to follow good wiring practices and all
applicable codes. Ensure that the equipment is grounded
properly as shown in fig. 1
DANGER; LETHAL VOLTAGES ARE PRESENT - Before
applying power to the iQpump, ensure that the terminal
cover is fastened and all wiring connections are secure.
After the power has been turned OFF, wait at least five
minutes until the charge indicator extinguishes
completely before touching any wiring, circuit boards or
components.
!
Make sure the iQpump has been properly sized for single phase input
power. For best performance, the drive input supply voltage must be
equal to or greater than the motor rated voltage.
3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
To change direction of motor
rotation swap any two of the
three motor leads.
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2_0110 & Larger and 4_0058 & Larger
(R/L1) (S/L2)
(T/L3)
(U/T1)
(V/T2)
(W/T3)
Connect to
chassis
ground
Use L1, L2, L3 for
3Ø Input Power
L1 L2 L3
Use L1, L2 for
1Ø Input Power *
BUS TERMINALS:
DO NOT CONNECT TO GROUND
Use L1, L2, L3 for
3Ø Input Power
To change
direction of
motor rotation
swap any two
of the three
motor leads.
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 2_0004 - 2_0056, 4_0002 - 4_0044 and 5_0003 - 50011
Use L1, L2 for
1Ø Input Power 3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
L1 L2 L3
(R/L1) (S/L2)
(T/L3) (U/T1) (V/T2)
(W/T3)
Connect to
chassis ground
*
DC Bus terminals
location varies by
model.
*
Step
3
Real-time
Clock Setup
This step shows how to setup the
iQpump real-time clock for first
use.
Note: If clock is not set the drive
can still be programmed and
operated, but ALM light will flash
every 30s and showing Clock
Not Set message.
Power up the drive and set the
real-time Clock. The real-time
Clock setup screen will appear at
first power up.
Press to set the clock.
Note: After the real-time clock is
set the real-time clock setup
screen will not show again unless
parameter o4-17 is set to “Set”.
Real-time Clock Setup Screen
Use to move cursor to
The left and to move
cursor to the right
use to adjust.
When date and time are set
press to save.
Note: Do NOT adjust sec per
month.
Example: Jun 12th 2012, 7:35am
4YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

Step
4
This step shows how to connect control wiring and feedback signal to the iQpump. Before
making any control connections MAKE SURE POWER TO THE iQpump IS TURNED
OFF! Next remove the terminal cover to gain access to the control terminals. (Step 1.)
SELECT START / STOP CONTROL METHOD b1-02
NOTE: It is beyond the scope of this document to program the iQpump drive for network communication control.
Please refer to the refer to the iQpump1000 Quick Start Guide (Document No.
. TOEPYAIP1W01) for this selection.
.
FEEDBACK SIGNAL WIRING (TRANSDUCER)
Wiring Diagram: 2-Wire Control
Run
(FWD)
Wiring Diagram: 3-Wire Control
Use for momentary contacts
Use for maintained contacts
User Terminals User Terminals
Note: 3rd row of terminal board is shown here.
Link Start
Switch
Stop
Switch
Normally
Open
Normally
Closed
Link
+VAC A1A2A3FM AM AC RP AC 24V
Brown or Red: +Power (1)
Black: Output
4 – 20mA (2)
Cable
Shield
+VAC A1A2A3FM AM AC RP AC 24V
2-Wire, 4-20mA Transducer
Cable
Type
DIN
Type
E(G)
S1S2S3S4S5S6S7S8SN SC SP S1S2S3S4S5S6S7S8SN SC SP
Install link (AC-SN) when
using transducer.
SN
Factory Installed
To use 3-Wire Control first Initialize the
iQpump using parameter A1-03 = 3330
(Refer to the Quick Start Guide
TOEP YAIP 1W 01)
For use with 3-Wire, 0 – 10V Transducer
Brown or Red: +Power (1)
Black or White Output 0 – 10V (3)
Blue or Black Common Signal (2)
Important Note: Signal colors and numbering may vary depending
on feedback device used, please consult feedback device manual.
!
The iQpump is DEFAULT SETUP TO START /STOP FROM THE KEYPAD (digital operator).
If this is the preferred start/stop method then continue to the feedback signal connection
section. Please refer to the wiring diagram below to start/stop the iQpump using an external
switch or contact.
For use with 2-Wire, 4 – 20mA Transducer (Factory Default)
E(G)
(Factory Default)
Jumper located
inside the drive on
the terminal board
Note: 2nd row of terminal
board is shown here.
A1A3
A2
V
I
Set Jumper to use 0 – 10V
Transducer
Jumper located
inside the drive on
the terminal board
Note: 2nd row of terminal
board is shown here.
A1A3
A2
V
I
3-Wire, 0-10V Transducer
Selecting Start/Stop and Speed Method
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 5

Step
5
Changing Parameters and
Monitoring the iQpump
This step shows how to access and modify an iQpump parameter
as well as how to monitor iQpump signals such as output
frequency and motor current.
Make sure all protective covers have been re-attached and power
is turned on. DO NOT RUN THE MOTOR.
Press two times until the digital operator shows the parameter menu.
Select Digit
Access Parameter Menu and Change Parameter Value
Monitor Motor Frequency and Motor Current
Please refer to the iQpump Quick Start Manual, (Document No.
TOEP YAIP 1W 01) on how to access other drive monitors.
2X
Inc./Dec. Selection Inc./Dec. SelectionGo to Next Digit
Switch to Edit Mode Save New ValueModify Value
iQpump Digital Operator power-up state
Output Frequency and Transducer Feedback can be monitored
simultaneously.
Hold button for 3 sec. to go back to the main menu.
2X
Use and to select monitor signals.
Press simultaneously shows the monitor menu.
Use to select monitor.
Press to access monitor menu.
Step
6
Application Setup
This step shows how to configure the iQpump for a dedicated pump
application.
Make sure all protective covers have been re-attached and power is
turned on. DO NOT RUN THE MOTOR.
Available iQpump Application Macro’s:
 6008 Constant Pressure Mode (PSI)
 6009 Pump Down Level Mode (Ft)
 6010 Geothermal Mode
 6011 VTC Pressure Control Mode
 7770 General Purpose Mode
Press two times until the digital operator shows the parameter menu.
Select Digit
Select Application
2X
Inc./Dec. Selection Select Application
Switch to Edit Mode
Press to select.
Hold button for 3 sec. to go back to the main menu.
2X
Enter Application Parameters
3X
Select Parameter.
Switch to Edit Mode Save New ValueModify Value
Hold button for 3 sec. to go back to the main menu.
Go Back to Main Menu
Default
The factory default is setup for
constant pressure PSI, only
change if application different.
6YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

iQpump Quick Setup Parameter Overview (Simplex)
Step
7
Parameter Value Description Reference Comments
E2-01 Drive Size
Dependent
Motor Rated Cur-
rent Set to the motor nameplate full load amps. For submersible motors use service factor amps (SFA).
E2-04 2 Number of Motor
Poles
Number of motor poles is used to show the correct
motor RPM on the display
Enter ’4’ for an 1800 RPM motor and ‘2’ for a 3600
RPM motor.
Confirm number of poles
2 Pole Motor = 3600 RPM
4 Pole Motor = 1800 RPM
6 Pole Motor = 1200 RPM
8 Pole Motor = 900 RPM
P1-03 145 Feedback Device
Scaling
System Scaling: Enter feedback device maximum:
Example: Enter 200 for pressure transducer with a
maximum of 200 PSI at 20mA.
Confirm feedback device scaling.
(See Illustration 1)
Q1-01 0 Setpoint 1 Set System Setpoint Set to system pressure
P1-04 0.0 PSI Start / Drawn
Down Level
When the iQpump is turned On and the feedback
signal level (transducer) falls below this level, the
pump system will start after the time specified in P1-
05 (default 1 sec).
Programming the Start Level as an Absolute
Value. Start / Draw Down Level has to programmed
to a positive value in order for the Start / Draw Down
Level to be an absolute value. Example: Start /
Draw Down Level P1-04 set to 50 PSI and delay
time P1-05 set to 5 sec. Pump system will start
when the pressure drops below 50 PSI for 5 sec.
Programming the Start Level as a Delta Level
from the System Setpoint
Start / Draw Down Level has to programmed to a
negative value in order for the Start Level to be a
delta value from the setpoint.
Example: Start / Draw Down Level P1-04 set to –10
PSI with a system setpoint of 50 PSI and a delay
time P1-05 set to 5 sec. Pump system will start
when the pressure drops below 40 PSI (50 - 10) for
5 sec.
It is mandatory to program the Start / Draw
Down Level in order to use the sleep func-
tion.
(See Illustration 2 and 3)
P1-06 40.0 Hz Minimum Pump
Speed
Minimum speed (Hz) the pump motor has to operate
at. Example: Base pump motor speed is 3600 RPM,
minimum speed is 2400 RPM. Set
minimum pump frequency to 40.0 Hz. (2400 ÷ 3600
x 60 Hz = 40 Hz)
Minimum pump frequency should be set to
a value where the pump enters a no-flow
condition.
P4-10 0
Disabled
Auto Mode Opera-
tor Run Power
Down
Storage
Stores the run status in the Auto mode when operat-
ing from digital operator (b1-02=0).
0: Disabled
1: Enabled
Recommended for use when Start/Stop
command is from the keypad.
(See Step 9)
P5-04 1
Enabled
Hand Key
Enable / Disable
Enables or disables the Hand Key on the digital op-
erator.
0: Disabled
1: Enabled
Hand Key on keypad.
(See Step 10)
A1-06
Dependent on
Initialization
Mode
Application
Selected Displays selected applications, see Step 6. Read-only cannot be modified
Use
to change the sign.
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 7

Step
7
No. Value Description Reference Comments
b5-03 3.0 sec. PI Integral Time Decrease integral time to make iQpump more responsive. Caution: can cause instability if
value is too low.
b5-12 2
(Fault)
PI Feedback Ref-
erence Missing
Detection Selec-
tion
Select what to do when the feedback device (transducer) fails or gets disconnected.
0: Disabled, conti nue running no message is displayed
1: Alarm, show warning on the keypad when the feedback device fails or is discon-
nected
2: Fault, stop pump system when the feedback fails or is disconnected
NOTE: Disable parameter b5-12
if no transducer is installed.
C1-01 20.0 sec.
See Note
Acceleration Time
1
Time it takes to accelerate the pump motor from zero to maximum speed.
NOTE: Factory default with Thrust Mode enabled is 12.0 sec, 20.0 sec when dis-
abled. Adjusted depending on system
performance
C1-02 10.0 sec.
See Note
Deceleration
Time 1
Time it takes to decelerate the pump motor from maximum speed to zero.
NOTE: Factory default with Thrust Mode enabled is 5.0 sec, 10.0 sec when dis-
abled.
L5-01 5 Number of Re-
start Attempts
Determines the number of times iQpump will perform an automatic restart on the
faults listed in the comments column.
iQpump System Protection Faults that can be setup to restart are Low Level Feed-
back,
High Level Feedback, Transducer Loss, Not Maintaining Setpoint, Loss of Prime,
Pump Over Cycle. Refer to parameters P4-07 and P4-08. The number of restart at-
tempts is set by L5-01.
 Overcurrent
 Ground Fault
 Output Phase Loss
 Input Phase Loss
 iQpump Overload
 Motor Overload
 Overtorque
 DC Bus Fuse Blown
 DC Bus Undervoltage
 DC Bus Overvoltage
 Overheat
L5-03 20 sec. Maximum Restart
Time After Fault
If the restart fails (or is not attempted due to a continuing fault condition) iQpump
waits the Maximum Restart Time After Fault, before attempting another restart.
P1-06 40.0 Hz Minimum Pump
Frequency
Minimum speed (Hz) the pump motor has to operate at.
Example: Base pump motor speed is 3600 RPM, minimum speed is 2400 RPM. Set
minimum pump frequency to 40.0 Hz. (2400 ÷ 3600 x 60 Hz = 40 Hz)
P1-06 should be set to the level
where the pump can produce the
minimum pressure even at zero
flow.
P2-03 5 sec. Sleep Delay Time Time it takes before the pump system goes to sleep when the selected signal level
(P2-01) falls below the specified sleep level (P2-02)
Adjust according to system
requirements.
P4-12 30.0 Hz Thrust Bearing
Frequency
Sets the frequency reference used when the thrust bearing function is active. A
value of 0 disables this function.
Primarily used for submersible
pumps. Program P4-12 = 0.0 Hz
to disable function when iQpump is
used with a centrifugal pump.
P4-17 0.2 Min Utility Start Delay When utility power is restored and P4-10 is enabled (1), iQpump waits the time
specified in P4-11 before auto operation becomes active.
Note: Only active when P4-10 is
enabled (1) and operation
(start/stop) is from the
digital operator.
iQpump Factory Defaults Overview
(adjust certain settings specific to the application)
P1-03 = 200.0 PSI Feedback Scaling
P1-02 Feedback Unit
0: Inch of Water 8: Bar
1: PSI 9: Pascal
2: GPM 10: Degrees Celsius
3: Degrees Fahrenheit 11 : Meter
4: CFM 12: Feet
5: CMH 13: Liters per Minute
6: Liters / Hr 14: cm per Minute
7: Liters/Sec 15: Inch Hg
25: No Unit
Feedback
Maximum
SYSTEM FEEDBACK UNIT /
FEEDBACK DEVICE SCALING
1START / DRAW DOWN LEVEL
Start Pump System
Start
Delay
200
PSI
Start / Draw Down Level (P1-04)
(Example 100.0 PSI)
System Setpoint
(Example 150.0 PSI)
Feedback Signal from pressure
transducer (4 – 20 mA)
0
Time
Pressure
Start Level Delay (P1-05)
(Example 5.0 sec.)
System Units (P1-02)
(Example PSI)
Feedback Scaling (P1-03)
(Example 200.0 PSI)
WAIT
2
SYSTEM STARTS WHEN
PRESSURE SIGNAL FALLS
BELOW 100 PSI
Example: Absolute Level (Positive Start Level) Example: Delta Level (Negative Start Level)
150
Start Pump System
Start
Delay
Start / Draw Down Level (P1-04)
(Example -50.0 PSI, (150.0 – 50.0)
System Setpoint
(Example 150.0 PSI)
Feedback Signal from pressure
transducer (4 – 20 mA)
Time
Pressure
Start Level Delay (P1-05)
(Example 5.0 sec.)
System Units (P1-02)
(Example PSI)
Feedback Scaling (P1-03)
(Example 200.0 PSI)
WAIT
SYSTEM STARTS WHEN
PRESSURE SIGNAL FALLS
BELOW 100 PSI
-50.0 PSI
150
200
PSI
START / DRAW DOWN LEVEL
8YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

Step
7
iQpump Factory Defaults Overview
(adjust certain settings specific to the application)
THRUST BEARING - SUBMERSIBLE MOTORS
When using a submersible motor in combination
with the iQpump, it is recommended to use the
Thrust Bearing function to prevent excess motor
wear. To enable this function , enter the minimum
motor frequency in parameter
P4-11. Example: Minimum motor speed 1800
RPM, 1800 RPM ÷ 3600 RPM x 60.0 Hz = 30.0 Hz Output Frequency
Output Frequency
Thrust Bearing Frequency P4-12
(Example 30.0 Hz)
Time
Thrust
Bearing Auto/Hand Operation
Turn Off Thrust Bearing Function
(Output Frequency Reached)
P4-04 Accel. Time
Thrust Acceleration Time P4-11
(Example 1.0 sec.)
C1-01 Acceleration Time
PUMP SYSTEM FAULT SETUP
PRE-CHARGE OPERATION
5
4
6
7
LOW/HIGH FEEDBACK LEVEL DETECTION
AUTO OPERATION – POWER DOWN STORAGE
8
Allows iQpump to automatically start after power failure when operated from keypad / digital operator. This function is
recommended for use when operating the iQpump in remote / unmanned areas. Use parameter P4-10 to enable.
When the iQpump is powered down while running , an internal run
command will automatically be initiated upon power -up.
This function is used when the pump system requires to be pre-charged before normal operation. Upon start the
iQpump will run at a fixed speed for a specified time or until the feedback signal reaches a programmed level after
which it will switch to auto mode operation. Feedback
0 Hz
Pre-Charge Freq. P4-02
Pre-Charge Completed
Pre-Charge Lvl. P4-01
P4-01 Pre-Charge Level: Specified feedback level to stop pre-charge operation
P4-02 Pre-Charge Frequency: Set desired pre-charge speed
P4-03 Pre-Charge Time: Specified maximum pre-charge operation time
FEEDBACK SIGNAL
P1-11
Time
SETPOINT SET-POINT NOT MET
P1-16
Setpoint -LOP Tim
The iQpump can display a ‘Setpoint Not Met’ fault when the iQpump is unable to maintain the programmed system
setpoint due a problem with the pump system. Set P1-15 to the maximum allowed difference between setpoint and
feedback level.
P1-11
P1-15 Max Setpoint Diff
iQpump continuously monitors the system feedback signal. To display a ‘ Low Feedback’ fault set the low feedback
level parameter P1-08 to the minimum feedback level allowed for your system and to display a ‘High Feedback’
fault set the high feedback level parameter P1-11 to the maximum feedback level allowed.
Auto Operation
Output
Frequency
SLEEP MODE (Example)
Minimum Speed P1-06
(Example 40.0 Hz)
Output Frequency
(pump motor speed)
0
Sleep Delay Time (P2-03)
(Example 5.0 sec.)
Ramp or Coast to Stop, b1-02
Output Frequency
60 Hz
Pump Running Go to Sleep
Time
WAIT FOR PRESSURE TO FALL BELOW
START / DRAW DOWN LEVEL (P1-04)
SYSTEM GOES TO SLEEP WHEN
PUMP MOTOR SPEED DROPS BELOW
40 Hz (2400 RPM for 3600 RPM Motor).
3
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 9

Motor Rotation Test
In this step the motor is checked for proper direction and operation. This
test is to be performed solely from the digital operator. Apply power to the
iQpump after all the electrical connections have been made and protective
covers have been re-attached. At this point, DO NOT RUN THE MOTOR,
the Digital Operator should display as shown in Fig. 3.
Fig. 3: Digital Operator
Use precaution, and refer to
Fig.1 or 2, swap any two of the
three output leads to the motor
(U/T1, V/T2 and W/T3). After the
wiring change, repeat Step 8
and recheck motor direction.
After the power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching any
wiring, circuit boards or components.
DANGER
!
Digital Operator
turned off.
Verify feedback on display (show keypad) matches mechanical pressure
gauge.
FEEDBACK SIGNAL CHECK
FEEDBACK SIGNAL LEVEL
Refer to parameter P1-02 and P1-03, if the
feedback device scaling or system units are
incorrect.
Next, push
and the HAND LED should be ON.
The motor should now be operating at in the correct direction of pump.
Push
on the Digital Operator; the display should read
on the Digital Operator; the display should read as in Fig. 3.
No alarm active
Auto Mode Off
Hand Mode Off
If the direction is not correct, then power down the iQpump and follow
Instructions below.
Press to access Hand Speed. Use to change
Hand Speed value. Press to save value.
Step
8
Pump Rotation and Feedback Signal Check
Step
9
Auto Mode Operation
AUTO MODE
Press the AUTO button to put the iQpump into AUTO mode.
In AUTO mode the iQpump is capable of starting or stopping based on the Run Source
Selection setting parameter b1-02. (See Step 3 Select Start/Stop Control Method) The
setpoint used in AUTO mode is based on the Reference Source Selection setting
parameter b1-01. (See Step 3 Select Speed Method)
The iQpump can be operated in AUTO mode when the following actions have been
performed:
 All parameters are programmed
 Motor direction has been checked
 Auto Mode: Reference source selected in parameter b1-01 (See step 3)
 Auto Mode: Run source selected in parameter b1-02 (See Step 3)
Next, press to access or modify the system setpoint that was entered using
SET SYSTEM SETPOINT
iQpump automatically starts in Auto Mode when the feedback signal level falls below
the programmed level in parameter P1-04 for the specified time in P1-05.
Use to select the digit and to change the system setpoint.
Next press
Next, press the AUTO
button to start the
iQpump.
Start Pump System
Start
Delay
145 PSI
Start / Draw Down
Level P1-04
System Setpoint
(Example 80 PSI)
Feedback signal from
pressure transducer
(4 – 20 mA)
0
Pressure
Start Level Delay (P1-05)
(Example 5.0 sec.)
WAIT
to store setpoint and press
operation menu.
to return to the main
Refer to Illustration 2 on Page 3 of 4 for additional information on the Start Level Function.
parameter Q1-01 System Setpoint in the iQpump Quick Setup Menu
Example: 80 PSI
LED is blinking
when AUTO mode
is active but AUTO
Run Command is
not active.
Fig. 4: Digital Operator
10 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

Sleep and Anti-No-Flow (ANF) Detection
NOTE: Before adjusting Anti-No-Flow operation ensure your system is regulating satisfactory while operating
under normal running conditions.
If stable continue to Step 1 to verify no-flow/sleep operation. If unstable turn off the Anti-No-Flow function
(P2-23 = 0.00%) and adjust the PI control parameters b5-02 and b5-03 to stabilize pump system. Refer to iQpump
Quick Start Guide (Document No.TOEP YAIP 1W 01) for additional information. Once the system is stable, re-
enable the Anti-No-Flow function by setting P2-23 to 0.40% and continue to Step 1 to verify no-flow/sleep
operation.
Step 1: Verify system holds pressure by creating a no-flow situation (e.g. close off discharge valve).
Step 2: Press OFF button on the digital operator, wait 1 min. until system stabilizes and verify system pressure
feedback U1-91. If the pressure drops more than 3 PSI (U1-91) adjust P2-25 to the actual delta pressure drop plus
1 PSI.
Example: Setpoint is 80 PSI, pressure feedback U1-91 shows 76 PSI, P2-25 should be 4 + 1 or 5 PSI.
Note: This value should always be more than your start level (P1-04). If not, the system pressure is not holding
and this needs to be corrected, or the pump system will continue to cycle on and off.
Step 3: Run system in normal automatic operation with flow. Next check monitor
U1-99 “ANF Timer” and verify that the value is incrementing and resetting back to zero continuously. If the value
holds at 10 sec. (P2-24) increase P2-24 “Anti-No-Flow Detection Time” by increments of 5 sec. Repeat Step 3
each time P2-24 is adjusted.
Step 4: Create a no-flow situation (e.g. close discharge valve) and monitor that U1-99 “ANF Timer” increments and
holds at P2-24 time (value set in Step 3). Once the Anti-No-Flow timer expires the speed will reduce gradually until
it reaches minimum pump speed (P1-06) where it will hold for 5 sec. (P2-03) before going to sleep.
Step 5: Run system in normal automatic operation and verify sleep and wake-up operation until system performs
satisfactory.
(P2-23, P2-24, P2-25)
The iQpump can be operated in HAND mode when the following actions have been performed:
 All parameters are programmed
 Motor direction has been checked
HAND MODE
Press to access Hand Speed. Use to change Hand Speed value. Press
to save value.
Set parameter P5-01 ‘Hand Mode Ref.’ to ‘0’ to adjust the hand mode reference from an external 0 – 10V signal
connected to terminal A1 and AC.
Hand Speed from Analog Input (0 – 10V)
+
0 – 10V Connection
0 ~ 10Vdc
+V AC A1 A2 A3 FM AM AC RP AC 24V
Cable
Shield E(G)
Step
10
Hand Mode Operation
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 11

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12 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

Table of Contents
SIMPLE SETUP PROCEDURE........................................................................ 3
i. PREFACE & GENERAL SAFETY.................................................................. 19
i.1 Preface ....................................................................................................................... 20
Applicable Documentation....................................................................................................... 20
Symbols................................................................................................................................... 20
Terms and Abbreviations ........................................................................................................ 20
Trademarks ............................................................................................................................. 20
i.2 General Safety ........................................................................................................... 22
Supplemental Safety Information ............................................................................................ 22
Safety Messages..................................................................................................................... 23
General Application Precautions ............................................................................................. 25
Motor Application Precautions................................................................................................. 26
Drive Label Warning Example................................................................................................. 28
Warranty Information............................................................................................................... 28
1. RECEIVING .................................................................................................... 29
1.1 Model Number and Nameplate Check ..................................................................... 30
Nameplate ............................................................................................................................... 30
2. MECHANICAL INSTALLATION..................................................................... 33
2.1 Mechanical Installation ............................................................................................. 34
Installation Environment .......................................................................................................... 34
Installation Orientation and Spacing........................................................................................ 34
Transporting the Drive............................................................................................................. 36
HOA Keypad Remote Usage .................................................................................................. 36
Exterior and Mounting Dimensions ......................................................................................... 39
3. ELECTRICAL INSTALLATION ...................................................................... 73
3.1 Standard Connection Diagram................................................................................. 74
3.2 Main Circuit Connection Diagram............................................................................ 77
Three-Phase 200 V Class Models 2A0004 to 2A0081
Three-Phase 400 V Class Models 4A0002 to 4A0044
Three-Phase 600 V Class Models 5A0003 to 5A0032 .......................................................... 77
Three-Phase 200 V Class Models 2A0110, 2A0138
Three-Phase 400 V Class Models 4A0058, 4A0072
Three-Phase 600 V Class Models 5A0041, 5A0052 ............................................................. 77
Three-Phase 200 V Class Models 2A0169 to 2A0211
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 13

Three-Phase 400 V Class Models 4A0088 to 4A0139
Three-Phase 600 V Class Models 5A0062 to 5A0099 .................................................................... 78
Three-Phase 200 V Class Models 2A0250 to 2A0415
Three-Phase 400 V Class Models 4A0165 to 4A0675
Three-Phase 600 V Class Models 5A0125 to 5A0242 .................................................................... 78
Single-Phase Connections ................................................................................................................ 78
3.3 Terminal Cover ....................................................................................................................79
Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032
(IP20/NEMA Type 1 Enclosure)....................................................................................................... 79
Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open Type
Enclosure)........................................................................................................................................ 80
3.4 HOA Keypad and Front Cover............................................................................................81
Removing/Reattaching the HOA Keypad .......................................................................................... 81
Removing/Reattaching the Front Cover ............................................................................................ 81
3.5 Top Protective Cover ..........................................................................................................84
Removing the Top Protective Cover ................................................................................................. 84
Reattaching the Top Protective Cover .............................................................................................. 84
3.6 Main Circuit Wiring..............................................................................................................85
Factory Recommended Branch Circuit Protection ............................................................................ 85
Main Circuit Terminal Functions........................................................................................................ 85
Protecting Main Circuit Terminals ..................................................................................................... 86
Wire Gauges and Tightening Torque ................................................................................................ 87
Main Circuit Terminal and Motor Wiring ............................................................................................ 93
3.7 Control Circuit Wiring .........................................................................................................96
Control Circuit Terminal Block Functions .......................................................................................... 96
Terminal Configuration ...................................................................................................................... 98
Wiring the Control Circuit Terminal ................................................................................................... 99
3.8 Control I/O Connections ...................................................................................................101
Sinking/Sourcing Mode Switch for Digital Inputs............................................................................. 101
Terminals A1, A2, and A3 Input Signal Selection............................................................................ 102
Terminal AM/FM Signal Selection ................................................................................................... 103
3.9 Connect to a PC.................................................................................................................104
4. START-UP PROGRAMMING & OPERATION..................................................... 105
4.1 Drive Start-Up Preparation ...............................................................................................106
Start-Up Checklist ........................................................................................................................... 106
4.2 Powering Up the Drive ......................................................................................................108
Setting the Real Time Clock............................................................................................................ 108
4.3 Using the HOA Keypad .....................................................................................................111
Keys and Displays........................................................................................................................... 111
LCD Display .................................................................................................................................... 112
ALARM (ALM) LED Displays........................................................................................................... 113
AUTO LED and HAND LED Indications .......................................................................................... 113
Menu Structure for HOA Keypad..................................................................................................... 115
Changing Parameter Settings or Values ......................................................................................... 116
4.4 Pump Application Presets................................................................................................118
Parameters Set Depending on A1-03 Setting ................................................................................. 118
Parameters Displayed Depending on A1-06 Setting....................................................................... 119
4.5 iQpump Presets and Functions .......................................................................................120
Table of Contents
14 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

iQpump Presets............................................................................................................................... 120
iQpump Functions ........................................................................................................................... 131
4.6 Basic iQpump Setup and Application Preset Parameters.............................................149
4.7 Test Run with No Load......................................................................................................171
No-Load Operation Test Run .......................................................................................................... 171
4.8 Test Run with Load Connected........................................................................................172
Test Run with the Load Connected ................................................................................................. 172
5. TROUBLESHOOTING.......................................................................................... 173
5.1 Drive Alarms, Faults, Errors, and Messages ..................................................................174
Types of Alarms, Faults, and Errors................................................................................................ 174
5.2 Fault Detection ..................................................................................................................175
Fault Displays, Causes, and Possible Solutions ............................................................................. 175
5.3 Alarm Detection.................................................................................................................193
Alarm Codes, Causes, and Possible Solutions ............................................................................... 193
5.4 Operator Programming Errors .........................................................................................203
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 203
5.5 Auto-Tuning Fault Detection ............................................................................................207
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 207
5.6 Copy Function Related Displays .....................................................................................211
Tasks, Errors, and Troubleshooting ................................................................................................ 211
5.7 HOA Keypad Display Messages ......................................................................................213
Fault Reset Methods ....................................................................................................................... 213
5.8 Auto-Tuning .......................................................................................................................215
Types of Auto-Tuning ...................................................................................................................... 215
Auto-Tuning Interruption and Fault Codes ...................................................................................... 216
Auto-Tuning Operation Example ..................................................................................................... 216
6. PERIODIC INSPECTION & MAINTENANCE ...................................................... 219
6.1 Inspection ..........................................................................................................................220
Recommended Periodic Inspection................................................................................................. 220
6.2 Periodic Maintenance .......................................................................................................222
Replacement Parts.......................................................................................................................... 222
6.3 Drive Replacement ............................................................................................................224
Replacing the Drive ......................................................................................................................... 224
7. PERIPHERAL DEVICES & OPTIONS ................................................................. 227
7.1 Option Card Installation....................................................................................................228
Prior to Installing the Option ............................................................................................................ 228
Communication Option Installation Example................................................................................... 229
A. SPECIFICATIONS ................................................................................................ 233
A.1 Power Ratings ...................................................................................................................234
Three-Phase 200 V Class Drive Models 2A0004 to 2A0030 .......................................................... 234
Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 .......................................................... 235
Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 .......................................................... 236
Three-Phase 400 V Class Drive Models 4A0002 to 4A0031 .......................................................... 237
Table of Contents
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 15

Three-Phase 400 V Class Drive Models 4A0038 to 4A0165 .......................................................... 238
Three-Phase 400 V Class Drive Models 4A0208 to 4A0675 .......................................................... 239
Three-Phase 600 V Class Drive Models 5A0003 to 5A0032 .......................................................... 240
Three-Phase 600 V Class Drive Models 5A0041 to 5A0099 .......................................................... 241
Three-Phase 600 V Class Drive Models 5A0125 to 5A0242 .......................................................... 242
A.2 Drive Specifications ..........................................................................................................243
A.3 Drive Watt Loss Data ........................................................................................................245
A.4 Drive Derating Data ...........................................................................................................247
Single-Phase Derating .................................................................................................................... 247
Temperature Derating ..................................................................................................................... 252
Altitude Derating.............................................................................................................................. 253
B. PARAMETER LIST............................................................................................... 255
B.1 A: Initialization Parameters ..............................................................................................256
A1: Initialization ............................................................................................................................... 256
A2: User Parameters....................................................................................................................... 257
B.2 b: Application.....................................................................................................................258
b1: Operation Mode Selection......................................................................................................... 258
b2: DC Injection Braking and Short Circuit Braking......................................................................... 258
b3: Speed Search............................................................................................................................ 259
b4: Timer Function .......................................................................................................................... 260
b5: PID Control................................................................................................................................ 260
b6: Dwell Function........................................................................................................................... 262
b8: Energy Saving ........................................................................................................................... 262
B.3 C: Tuning............................................................................................................................263
C1: Acceleration and Deceleration Times ....................................................................................... 263
C2: S-Curve Characteristics............................................................................................................ 263
C3: Slip Compensation.................................................................................................................... 264
C4: Torque Compensation .............................................................................................................. 264
C6: Carrier Frequency..................................................................................................................... 265
B.4 d: References.....................................................................................................................266
d1: Frequency Reference................................................................................................................ 266
d2: Frequency Upper/Lower Limits ................................................................................................. 267
d3: Jump Frequency........................................................................................................................ 267
d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 268
B.5 E: Motor Parameters .........................................................................................................269
E1: V/f Pattern ................................................................................................................................. 269
E2: Motor 1 Parameters .................................................................................................................. 270
B.6 F: Options...........................................................................................................................272
F4: Analog Monitor Card (AO-A3) ................................................................................................... 272
F5: Digital Output Card (DO-A3) ..................................................................................................... 272
F6, F7: Communication Option Card............................................................................................... 273
B.7 H Parameters: Multi-Function Terminals ........................................................................276
H1: Multi-Function Digital Inputs ..................................................................................................... 276
H2: Multi-Function Digital Outputs................................................................................................... 280
H3: Multi-Function Analog Inputs .................................................................................................... 284
H4: Analog Outputs ......................................................................................................................... 286
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 287
H6: Pulse Train Input....................................................................................................................... 288
Table of Contents
16 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

B.8 L: Protection Function ......................................................................................................289
L1: Motor Protection ........................................................................................................................ 289
L2: Momentary Power Loss Ride-Thru............................................................................................ 289
L3: Stall Prevention ......................................................................................................................... 290
L4: Speed Detection........................................................................................................................ 292
L5: Fault Restart.............................................................................................................................. 292
L6: Torque Detection....................................................................................................................... 293
L7: Torque Limit .............................................................................................................................. 294
L8: Drive Protection......................................................................................................................... 294
B.9 n: Special Adjustment.......................................................................................................296
n1: Hunting Prevention.................................................................................................................... 296
n2: Speed Feedback Detection Control (AFR) Tuning.................................................................... 296
n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 296
n6: Online Tuning ............................................................................................................................ 297
B.10 o: Operator-Related Settings ...........................................................................................298
o1: HOA Keypad Display Selection................................................................................................. 298
o2: HOA Keypad Keypad Functions................................................................................................ 299
o3: Copy Function ........................................................................................................................... 300
o4: Maintenance Monitor Settings................................................................................................... 300
B.11 P: Pump Parameters .........................................................................................................301
P1: Pump Basic............................................................................................................................... 301
P2: Pump Protection ....................................................................................................................... 303
P3: Contactor Multiplexing .............................................................................................................. 304
P4: Pump Advanced........................................................................................................................ 307
P5: Pump HAND Mode ................................................................................................................... 308
P6: Flow Meter Setup...................................................................................................................... 309
P7: Anti-Jam.................................................................................................................................... 311
P9: Network Options ....................................................................................................................... 311
B.12 Q: PID Controller Parameters...........................................................................................316
Q1: Preset Setpoint ......................................................................................................................... 316
Q2: Geothermal Mode Setup .......................................................................................................... 316
Q3: Output Current Limit ................................................................................................................. 317
Q4: Water Level Control.................................................................................................................. 317
Q5: Suction Pressure Control.......................................................................................................... 318
B.13 S: Special Application.......................................................................................................320
S1: Dynamic Noise Control Function .............................................................................................. 320
S2: Programmable Run Timers....................................................................................................... 320
S3: Secondary PI (PI2) Control ....................................................................................................... 322
S6: Protection.................................................................................................................................. 324
B.14 T: Motor Tuning .................................................................................................................325
T1: Induction Motor Auto-Tuning..................................................................................................... 325
B.15 U: Monitors.........................................................................................................................326
U1: Operation Status Monitors ........................................................................................................ 326
U2: Fault Trace................................................................................................................................ 328
U3: Fault History.............................................................................................................................. 329
U4: Maintenance Monitors .............................................................................................................. 331
U5: PID Monitors ............................................................................................................................. 333
U6: Operation Status Monitors ........................................................................................................ 334
U7: CASE Monitors ......................................................................................................................... 334
U9: Operation Status Monitors ........................................................................................................ 334
Table of Contents
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 17

C. STANDARDS COMPLIANCE .............................................................................. 335
C.1 European Standards .........................................................................................................336
CE Low Voltage Directive Compliance............................................................................................ 336
EMC Guidelines Compliance .......................................................................................................... 338
C.2 UL and CSA Standards .....................................................................................................343
UL Standards Compliance .............................................................................................................. 343
CSA Standards Compliance............................................................................................................ 349
Drive Motor Overload Protection ..................................................................................................... 349
Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ....................................... 351
Table of Contents
18 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................20
i.2 GENERAL SAFETY...............................................................................................22
i
YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide 19

i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install,
operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.
uApplicable Documentation
The following manuals are available for iQpump1000 drives:
F2F1
ESC
M M
AUTO OFF
ENTERRESET
ALM
DIGITALOPERATOR JVOP-183
HAND
iQpump1000 AC Drive Quick Start Guide (TOEPYAIP1W01)
Read this guide first. This guide is packaged together with the product and contains basic information required
to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings.
The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This
manual is available for download on our documentation website, www.yaskawa.com.
iQpump1000 AC Drive Technical Manual (SIEPYAIP1W01)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus
specifications. Use this manual to expand drive functionality and to take advantage of higher performance
features. This manual is available for download on our documentation website, www.yaskawa.com.
iQpump1000 Simplified Setup Guide Sheet (TM.iQp1K.01)
This sheet is packaged together with the drive and contains a step-by-step guide to enable the user to properly
wire the drive and motor. It also describes simplex pump application configuration.
uSymbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMSTERMS
Indicates a term or definition used in this manual.
uTerms and Abbreviations
TERMSTERMS
•Drive: Yaskawa iQpump1000 Intelligent Pump Controller
•BCD: Binary Coded Decimal
•H: Hexadecimal Number Format
•IGBT: Insulated Gate Bipolar Transistor
•kbps: Kilobits per Second
•MAC: Media Access Control
•Mbps: Megabits per Second
•r/min: Revolutions per Minute
•V/f: V/f Control
•OLV: Open Loop Vector Control
uTrademarks
• CANopen is a trademark of CAN in Automation (CiA).
• CC-Link is a trademark of CC-Link Partner Association (CLPA).
• DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• PROFIBUS-DP is a trademark of PROFIBUS International (PI).
i.1 Preface
20 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide