YASKAWA ZPSA-600-EH1-FR Series User manual

MANUAL NO. TOEP C720600 11B
YASKAWA AC Drive Option
External Heatsink Installation Kit
Installation Manual
Model ZPSA-600-EH1-FRx
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

This Page Intentionally Blank
2YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual

YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 3
Table of Contents
1. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Install the Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Necessary Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drive Mounting Dimensions and Panel Cut-out Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 9
HV600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FP605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drive Mounting Dimensions and Panel Cut-out Dimensions 1 . . . . . . . . . . . . . . . . . 10
Drive Mounting Dimensions and Panel Cut-out Dimensions 2 . . . . . . . . . . . . . . . . . .11
Drive Mounting Dimensions and Panel Cut-out Dimensions 3 . . . . . . . . . . . . . . . . . 12
Drive Mounting Dimensions and Panel Cut-out Dimensions 4 . . . . . . . . . . . . . . . . . 13
Drive Mounting Dimensions and Panel Cut-out Dimensions 5 . . . . . . . . . . . . . . . . . 14
Drive Mounting Dimensions and Panel Cut-out Dimensions 6 . . . . . . . . . . . . . . . . . 15
Drive Mounting Dimensions and Panel Cut-out Dimensions 7 . . . . . . . . . . . . . . . . . 16
Drive Mounting Dimensions and Panel Cut-out Dimensions 8 . . . . . . . . . . . . . . . . . 17
Cut an Opening for Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Kit Models and Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HV600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FP605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Use the Kit (Procedure A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Use the Kit (Procedure B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Use the Mounting Bracket Included with the Drive and the Kit (Procedure C) . . . . . 28
Use the Mounting Bracket Included with the Drive (Procedure D) . . . . . . . . . . . . . . 31
Use the Mounting Bracket Included with the Drive (Procedure E) . . . . . . . . . . . . . . 35
Gasket and Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
6. Related Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

1 Receiving
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 5
1 Receiving
◆Applicable Documentation
Document Description
YASKAWA AC Drive Option
External Heatsink Installation Kit
Installation Manual
Read this manual before you install the kit.
The manual contains information about how to install the kit to put the
heatsink external to the enclosure panel.
YASKAWA AC Drive
Manuals
Refer to the manual packaged with the drive for basic information about the
drive.
Refer to the Technical Reference/Technical Manual for more information
about programming and parameter settings.
You can download the Technical Reference/Technical Manual from the
Yaskawa website shown on the back cover of this manual.
◆Glossary
Terminology Used in this
Document Description
Drive YASKAWA AC Drive HV600, FP605
Option External Heatsink Installation Kit
2 General Safety
◆Supplemental Safety Information
DANGER This signal word identifies a hazard that will cause serious injury or death if you do not
prevent it.
WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not
prevent it.
CAUTION Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.
NOTICE This signal word identifies a property damage message that is not related to personal
injury.
◆Section Safety
General Precautions
•Some figures in the instructions include options and drives without covers or safety shields to more clearly show the
inside of the drive. Replace covers and shields before operation. Use options and drives only as specified by the
instructions.
•The figures in this manual are examples only. All figures do not apply to all products included in this manual.
•Yaskawa can change the products, specifications, and content of the instructions without notice to make the product
and/or the instructions better.
•If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the
rear cover of the manual, and tell them the document number on the front cover to order new copies.

3 Overview
6YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized
drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label
at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED
extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, remove the covers
before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is
energized, it will cause serious injury or death from electrical shock.
WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine,
replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.
WARNING Sudden Movement Hazard. Tighten the screws to the specified tightening torque.
Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling
equipment.
CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum
of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot
drive heatsink, it can burn you.
NOTICE Damage to Equipment. When you touch the drive and circuit boards, make sure that you
observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD
damage to the drive circuitry.
3 Overview
You can install the drive with the heatsink external to the enclosure panel. This installation
method is “external heatsink installation”. This kit uses brackets to do an external heatsink
installation on IP20/UL Open Type and IP20/UL Type 1 drives. When you use this kit to install
the drive with the heatsink external, the drive will release its heat external to the enclosure
panel. This will let you install the drive in a smaller enclosure panel and prevent too much heat
in the enclosure panel. This manual also tells you how to use the mounting brackets included
with the drive to do an external heatsink installation.
◆Compatible Products
This installation kit is compatible with these drives:
•HV600
•FP605

3 Overview
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 7
◆Installation Environment
Environment Conditions
Area of Use Indoors
Power Supply Overvoltage Category III
Ambient
Temperature
Setting
-10 °C - +50 °C (14 °F - 122 °F)
•Drive reliability is better in environments where the temperature does not increase or decrease
quickly.
•When you install the drive in an enclosure, use a cooling fan or air conditioner to keep the internal
air temperature in the permitted range.
•Do not let the drive freeze.
•To install the drive in areas with ambient temperatures ≤ 60 °C (140 °F), derate the output current.
Humidity 95% RH or less
Do not let condensation form on the drive.
Storage
Temperature
-20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)
Surrounding Area
Pollution degree 2 or less
Install the drive in an area without:
•Oil mist, corrosive or flammable gas, or dust
•Metal powder, oil, water, or other unwanted materials
•Radioactive or flammable materials.
•Harmful gas or fluids
•Salt
•Direct sunlight
Keep wood and other flammable materials away from the drive.
Altitude
1000 m (3281 ft) Maximum
Note:
Derate the output current by 1% for each 100 m (328 ft) to install the drive in altitudes between
1000 m to 4000 m (3281 ft to 13123 ft).
It is not necessary to derate the rated voltage in these conditions:
•Installing the drive at 2000 m (6562 ft) or lower
•Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral
point on the power supply.
Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.
Vibration •10 Hz to 20 Hz: 1 G (9.8 m/s2, 32.15 ft/s2)
•20 Hz to 55 Hz: Different for different models. Refer to the manual packaged with the drive.
Installation
Orientation
Install the drive vertically for sufficient airflow to cool the drive.
NOTICE Damage to Equipment. Do not let unwanted objects, for example metal shavings or wire
clippings, fall into the drive during drive installation. Put a temporary cover over the drive during installation.
Remove the temporary cover before start-up. Unwanted objects inside of the drive can cause damage to the
drive.

4 Receiving
8YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
4 Receiving
1. Examine the products for damage.
If there is damage to the products, contact the shipping company immediately. The
Yaskawa warranty does not include damage from shipping.
2. Verify the product model number to make sure that you received the correct model.
If you have problems with the products, contact the distributor where you purchased the
products or the Yaskawa sales office immediately.
◆Option Package Contents
Kit Model Bracket 1 (Bottom of the
Drive)
Bracket 2 (Top of the
Drive)
Mounting Screw
ZPSA-600-EH1-FR1 *1
Qty: 1 Qty: 1
M5 × 12 pan head screws
Qty: 4
ZPSA-600-EH1-FR2
Qty: 1
Qty: 1
M5 × 12 pan head screws
Qty: 4
ZPSA-600-EH1-FR3
Qty: 1 Qty: 1
M6 × 12 pan head screws
Qty: 4
ZPSA-600-EH1-FR4 -
Qty: 1
M6 × 12 pan head screws
Qty: 4
*1 Bracket 1 and bracket 2 are the same product.

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 9
5 Install the Attachment
◆Necessary Tools
To install the kit, use these tools:
•Phillips screwdrivers #2, #3
•Wrench
◆Drive Mounting Dimensions and Panel Cut-out Dimensions
■HV600
Table 5.1 Drive Mounting Dimensions and Panel Cut-out Dimensions (HV600)
Drive Model
Drive Mounting Dimensions
and Panel Cut-out
Dimensions
Ref.
2011, 2017, 4005, 4006, 4008, 4011, 4014 1 10
2024, 2031, 4021, 4027, 4034 2 11
2046, 2059, 4040, 4052, 4065 3 12
2075, 2088, 2114, 4077, 4096, 4124 4 13
2143, 2169, 4156 5 14
2211, 2273, 4180, 4240 6 15
4302 7 16
■FP605
Table 5.2 Drive Mounting Dimensions and Panel Cut-out Dimensions (FP605)
Drive Model
Drive Mounting Dimensions
and Panel Cut-out
Dimensions
Ref.
2011, 2017, 4005, 4008, 4011, 4014 1 10
2024, 2031, 4021, 4027, 4034 2 11
2046, 2059, 4040, 4052, 4065 3 12
2075, 2088, 2114, 4077, 4096, 4124 4 13
2143, 2169, 4156 5 14
2211, 2273, 4180, 4240, 4302 6 15
2343, 2396, 4361, 4414 7 16
4477, 4515, 4590, 4720 8 17

5 Install the Attachment
10 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
■Drive Mounting Dimensions and Panel Cut-out Dimensions 1
Figure 5.1 Drive Mounting Dimensions 1
Figure 5.2 Panel Cut-Out Dimensions 1

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 11
■Drive Mounting Dimensions and Panel Cut-out Dimensions 2
Figure 5.3 Drive Mounting Dimensions 2
Figure 5.4 Panel Cut-Out Dimensions 2

5 Install the Attachment
12 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
■Drive Mounting Dimensions and Panel Cut-out Dimensions 3
Figure 5.5 Drive Mounting Dimensions 3
Figure 5.6 Panel Cut-Out Dimensions 3

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 13
■Drive Mounting Dimensions and Panel Cut-out Dimensions 4
Figure 5.7 Drive Mounting Dimensions 4
Figure 5.8 Panel Cut-Out Dimensions 4

5 Install the Attachment
14 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
■Drive Mounting Dimensions and Panel Cut-out Dimensions 5
Figure 5.9 Drive Mounting Dimensions 5
Figure 5.10 Panel Cut-Out Dimensions 5

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 15
■Drive Mounting Dimensions and Panel Cut-out Dimensions 6
Figure 5.11 Drive Mounting Dimensions 6
Figure 5.12 Panel Cut-Out Dimensions 6

5 Install the Attachment
16 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
■Drive Mounting Dimensions and Panel Cut-out Dimensions 7
Figure 5.13 Drive Mounting Dimensions 7
Figure 5.14 Panel Cut-Out Dimensions 7

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 17
■Drive Mounting Dimensions and Panel Cut-out Dimensions 8
Figure 5.15 Drive Mounting Dimensions 8

5 Install the Attachment
18 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
Figure 5.16 Panel Cut-Out Dimensions 8

5 Install the Attachment
YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 19
◆Cut an Opening for Cooling Fan Replacement
Replace the cooling fan from outside of the enclosure panel.
When you must replace a drive cooling fan that is in an enclosure panel, cut a cooling fan
replacement opening before you install the drive to make it easier to replace the cooling fan.
Open the opening only when you replace the cooling fan. Refer to Figure 5.17 and Figure 5.18
for more information.
A - Enclosure panel
B - Cooling fan
C - Drive
D - Screws *1
E - Closing plate
Figure 5.17 Cooling Fan Replacement Opening
*1 You must select the correct screw size for the installation environment.
Figure 5.18 Opening Dimensions for Cooling Fan Replacement

5 Install the Attachment
20 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual
◆Kit Models and Installation Procedure
WARNING Crush Hazard. Before you hang the drive vertically, use screws to correctly attach the
drive front cover and other drive components. If you do not secure the front cover, it can fall and cause minor
injury.
WARNING Crush Hazard. When you use a crane or hoist to lift the drive during installation or removal,
prevent more than 1.96 m/s2(0.2 G) vibration or impact. Too much vibration or impact can cause serious injury or
death from falling equipment.
WARNING Crush Hazard. When you lift the drive during installation or removal, do not try to turn the
drive over and do not ignore the hanging drive. If you move a hanging drive too much or if you ignore it, the drive
can fall and cause serious injury or death.
CAUTION Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the
drive. If the drive or covers fall, it can cause moderate injury.
NOTICE Damage to Equipment. Do not remove the top protective cover of model 4065. If you
remove the cover, the drive temperature will increase and it can cause damage to the drive.
The installation procedure is different for different drive models. Refer to Table 5.3 and Table
5.4 for more information.
■HV600
Table 5.3 Kit and Installation Method (HV600)
Drive Model Kit Model Installation
Procedure Ref.
2011, 2017, 4005, 4006, 4008, 4011,
4014 ZPSA-600-EH1-FR1
Procedure A 22
2024, 2031, 4021, 4027, 4034 ZPSA-600-EH1-FR2
2046, 2059, 4040, 4052, 4065 ZPSA-600-EH1-FR3 Procedure B 25
2075, 2088, 2114, 4077, 4096, 4124 ZPSA-600-EH1-FR4 Procedure C 28
2143, 2169, 4156
*1 Procedure D 312211, 2273, 4180, 4240
4302
*1 Use the mounting bracket supplied with the drive.